Karcher Armada BRC 40 22 120V 1.008-060.0 Operator's Manual PDF

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Summary of Content for Karcher Armada BRC 40 22 120V 1.008-060.0 Operator's Manual PDF

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86409500-G 01/13/20

Armada BRC 40/22 120V English 02

From Serial Number (Ref No. 1*) * See Serial Number page in Spare

Parts List or call manufacturer.

2

Warranty Registration Thank you for purchasing a Krcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to : http://warranty.karcherna.com

For customer assistance: 1-800-444-7654

86409500 Operators Manual - Armada BRC 40/22

Machine Data Label

Overview

This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit's recovery tank. The appliance is available with an optional hand tool for cleaning upholstery and stairs.

MODELS: 1.008-060.0 BRC 40/22

Karcher North America Headquarters

4555 Airport Way

Denver, CO 80239

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Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

Safety Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .6 CONSIGNES DE SCURIT IMPORTANTES . . . .7 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .8 NIVEAU D'INTENSIT DU DANGER. . . . . . . . . . . .9 Grounding Instructions . . . . . . . . . . . . . . . . . . . . . .10

Operations How This Machine Works . . . . . . . . . . . . . . . . . . . .11 Technical Specification . . . . . . . . . . . . . . . . . . . . . .12 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Rear Cover Storage . . . . . . . . . . . . . . . . . . . . . . . .15 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Pre Run Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Filling The Solution Tank . . . . . . . . . . . . . . . . . . . .18 Operating The Machine . . . . . . . . . . . . . . . . . . . . .19 Expected Run Time . . . . . . . . . . . . . . . . . . . . . . . .19 Brush Height Adjustment . . . . . . . . . . . . . . . . . . . .19 Operating The Machine . . . . . . . . . . . . . . . . . . . . .20 To Clean Under Desks Or Dead End Hallways . . .22 Emptying Recovery Tank . . . . . . . . . . . . . . . . . . . .22 Emptying Solution Tank . . . . . . . . . . . . . . . . . . . . .22 Accessory Tool Connection and Use . . . . . . . . . . .23

Maintenance Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .25 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .26 Daily / Regular Maintenance. . . . . . . . . . . . . . . . . .26 Vacuum Shoe Cleaning . . . . . . . . . . . . . . . . . . . . .27 Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Scrub Head Maintenance . . . . . . . . . . . . . . . . . . . .29 Scrub Brush Removal . . . . . . . . . . . . . . . . . . . . . . .29 Scrub Brush Replacement . . . . . . . . . . . . . . . . . . .29 Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .30 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . .33

86409500 Operators Manual - Armada BRC 40/22

4

How To Use This Manual

This manual contains the following sections:

How to Use This Manual

Safety

Operations

Maintenance

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine are located under the recovery tank as shown below:

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance information to keep the machine and its components in good working condition. They are listed in this general order:

Service Schedule

Components

Periodic Maintenance

Daily/Regular Maintenance

Scrub Deck & Brush Replacement

Circuit Protection

Troubleshooting

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower right corner of the front cover.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

86409500 Operators Manual - Armada BRC 40/22

5

Safety

Safety Labels

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illeg- ible, promptly replace them.

EMPLACEMENT DE L'TIQUETTE DE SCURIT REMARQUE : Ces dessins indiquent l'emplacement des tiquettes de scurit sur la machine. Si, tout moment, les tiquettes deviennent illisibles, contactez votre reprsentant autoris pour un remplacement rapid

WARNING LABEL 86242230

WARNING LABEL 86402490

86409500 Operators Manual - Armada BRC 40/22

6

Safety

IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer's recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not allow the supply cord to come into contact with the rotating brushes. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Do not operate this machine near flammable fluids, dust or vapors. Do not pick up flammable or combustible liquids such as gasoline, and do not operate in locations where they may be of such liquids.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

READ AND SAVE THESE INSTRUCTIONS

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Safety

CONSIGNES DE SCURIT IMPORTANTES Lors de l'utilisation de cette machine, des prcautions de base

doivent toujours tre prises, y compris les prcautions suivantes :

LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE.

Pour rduire le risque d'incendie, d'lectrocution ou de blessure :

Cet appareil ne doit tre connecter qu a des prises ayant une sortie de terre.

Ne pas laisser l'appareil sans surveillance lorsqu'il est branch. Dbrancher lorsque l'appareil n'est pas utilis et avant l'entretien.

Pour reduire les risques de choc electrique, ne pas utiliser l exterieur et ne pas aspirer de matires humides.

Ne pas permettre aux enfants de jouer avec l'appareil. Une attention particulire est ncessaire lorsque l'appareil est utilis par des enfants ou proximit de ces derniers.

Utiliser cet appareil conformment aux instructions du prsent manuel uniquement. N'utiliser que conformment cette notice avec les accessoires recommands par le fabricant.

Ne pas utiliser si le cordon ou la fiche est endommag. Retourner l'appareil un atelier de rparation s'il ne fonctionne pas bien, s'il est tomb ou s'il a t endommag, oubli l'extrieur ou immerg.

Ne pas tirer soulever ou traner l'appareil par le cordon. Ne pas utiliser le cordon comme une poigne, le coincer dans l'embrasure d'une porte ou l'appuyer contre des artes vives ou des coins. Ne pas faire rouler l'appareil sur le cordon.

Ne pas laisser le cordon d'alimentation entrer en contact avec les brosses rotatives. Garder le cordon l'cart des surfaces chaudes.

Ne pas dbrancher en tirant sur le cordon. Tirer plutt la fiche.

Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides.

N'insrer aucun objet dans les ouvertures. Ne pas utiliser l'appareil lorsqu'une ouverture est bloque. S'assure que de la poussire, de la peluche, des cheveux ou d'autres matires ne rduisent pas le dbit d'air.

Cette machine est destine pour nettoyer tapis seulement.

Ne pas aspirer de matires en combustion ou qui dgagent de la fume, comme des cigarettes, des allumettes ou des cendres chaudes.

Cette machine n'est pas adapte au ramassage de poussires dangereuses.

Mettre toutes les commandes la position ARRT avant de dbrancher l'appareil.

Ne pas l'utiliser prs de liquides, de poussires ou de vapeurs inflammables. Ne pas aspirer des liquides inflamma- bles ou combustibles, comme de l'essence, et ne pas faire fonctionner dans des endroits o peuvent se trouver de tels liquides.

L'entretien et les rparations de la machine doivent tre effectues par un personnel qualifi.

Si de la mousse ou du liquide sort de la machine, la mettre hors tension immdiatement.

LIRE ET CONSERVER CES INSTRUCTIONS

86409500 Operators Manual - Armada BRC 40/22

8

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equip- ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

86409500 Operators Manual - Armada BRC 40/22

9

Safety

Les symboles suivants sont utiliss dans tout ce manuel, tels que dcrits ici :

NIVEAU D'INTENSIT DU DANGER

Il existe trois niveaux d'intensit du danger, identifis par des termes d'avertissement - AVERTISSEMENT, ATTENTION et POUR VOTRE SCURIT. Le niveau d'intensit du danger est dtermin par les dfinitions suivantes :

AVERTISSEMENT - Les dangers ou des pratiques contraires la scurit qui POURRAIENT entraner des blessures personnelles ou la mort.

ATTENTION - Les dangers ou des pratiques contraires la scurit qui pourraient entraner des blessures person- nelles lgres ou des dgts sur le produit ou d'autres biens.

POUR DES RAISONS DE SCURIT : Pour identifier les actions qui doivent tre excutes pour un fonc- tionnement sr de l'quipement. Signaler immdiatement tout dommage subi par la machine ou fonctionnement dfectueux. Ne pas utiliser la machine si elle ne fonctionne pas correctement. Ci-dessous se trouvent les informations indiquant les conditions potentiellement dangereuses pour l'oprateur ou l'quipement. Lire attentivement ces informations. tre conscient que ces conditions peuvent survenir. Reprer tous les dispositifs de scurit sur la machine. Suivre les tapes ncessaires de formation du personnel qui utilise la machine.

POUR DES RAISONS DE SCURIT : NE PAS FAIRE FONCTIONNER LA MACHINE : Sauf si le personnel est form et autoris. Sauf si le manuel d'utilisation est lu et compris. Dans des zones inflammables ou explosives. Dans des zones contenant des objets susceptibles de tomber

LORS DE L'ENTRETIEN DE LA MACHINE : viter les pices mobiles. Ne pas porter de vtements, vestes, chemises ou manches vagues lors de l'entretien de la machine. Utiliser les pices de rechange approuves par le fabricant.

86409500 Operators Manual - Armada BRC 40/22

10

Safety

Grounding Instructions

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

Electrical: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

Extension Cords: If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

Grounding Instructions: This appliance must be grounded. If it should malfunc- tion or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordi- nances.

120 Volt Models:

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig. A". A temporary adapter that looks like the adapter in "Fig. C" may be used to connect this plug to a 2-pole receptacle as shown in "Fig. B", if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Le raccordement incorrect du conducteur de terre d'quipement peut entraner des risques d'lectro- cution. Vrifiez auprs d'un lectricien qualifi ou d'un responsable de l'entretien si vous avez quelque doute que ce soit quant au raccordement la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l'appareil : si elle ne correspond pas la prise murale, faites installer une prise adquate par un lectricien qualifi.

86409500 Operators Manual - Armada BRC 40/22

GROUNDING PIN

GROUNDED OUTLET

ADAPTER

METAL SCREW TAB FOR GROUNDING SCREW

GROUNDED OUTLET BOX

(A) (B) (C)

11

Operations

How This Machine Works

This carpet extractor is an electrical powered, self contained portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet and then extracts the soiled solution back into the unit's recovery tank. The appliance is usable with an optional hand tool for cleaning upholstery and stairs.

The machine is also designed to restore your carpet using carpet extraction chemicals.

The machine is designed to apply cleaning solution onto carpeted floor, scrub the carpet with its brush, and then vacuum the soiled water back into the recovery tank.

The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process. By using the Interim Carpet Maintainer in conjunction with Windsor Red Carpet Encapsulating Interim Cleaning (W450-4) or Encapsulating Interim Cleaning with Carpet Protection (W455-4) chemical solution, you can perform a regular light cleaning and grooming of your carpet very quickly, and have the carpet dry and ready for traffic within 30 minutes.

The machine's primary systems are the solution system, scrub system, recovery system and operator control system.

The function of the solution system is to store mixed solution and deliver solution to the appropriate spray jet(s) or port. The solution system consists of the solution tank, strainer, pump, solenoid valves, spray jets and accessory port. The solution tank stores the water and chemical solution The strainer protects the system from debris. The solution pump moves the cleaning solution flow. The solenoids control the direction of the solution flow. The jets deliver the solution to the floor. The accessory port allows connec- tion to a hand tool.

The function of the scrub system is to scrub the carpet, mix the cleaning solution with the soil and lift and groom the carpet pile as well as provide machine propel assis- tance. The scrub system consists of a cylindrical brush, a motor and brush height adjustments. The brush scrubs the carpet as the motor drives the brush. The brush height adjustment allows for the proper amount of agitation given various carpet types and brush wear.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the vacuum shoe, vacuum motor, float ball filter and recovery tank. The vacuum shoe extracts the dirty solution from the carpet as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float ball filter protects the vacuum fan from debris and foam. The recovery tank stores the dirty solution.

The function of the operator control system is to allow the operator to select the desired function to perform.

NOTE: For best results, use this machine immediately after vacuuming. Do not use this machine as a vacuum cleaner. It is not intended to vacuum dry dust, only soiled water.

This appliance is not suitable for picking up hazardous dust.

Cet appareil n'est pas conu pour aspirer des pous- sires dangereuses.

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Operations

Technical Specification

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Cet appareil n'est pas prvu l'usage des personnes (enfants y compris) avec des possibilits physiques, sensori- elles ou mentales rduites, ou le manque d'exprience et de connaissance, moins qu'ils aient t donns la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne charge de leur sret. Des enfants devraient tre dirigs pour s'assurer qu'ils ne jouent pas avec l'appareil.

ITEM MEASURE

Height 44 inches (1118 mm)

Length 35 inches (889 mm)

Width 18.5 inches (470 mm)

Width of scrub path 16 inches (406 mm)

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Operations

Technical Specifications

ITEM DIMENSION/CAPACITY

Construction Plastic Injection-molded chassis with rotationally molded polyethylene tank

Vacuum Motor Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m/min), 120" (3050 mm) waterlift

Solution Pump 50 psi (3.5 bar) - Interim 100 psi (7 bar) - Restorative

Brush Motor .53 hp (400 watts) DC

Brush 16 (406 mm), ABS core

Cleaning Path 16" (40.6 cm)

Flow Rate Interim - 0.10 gpm ( 0.38 lpm) Restorative - 0.65 gpm (2.5 lpm)

Solution Spray Interim - One quick-disconnect jet Restorative - Two quick-disconnect jet

Solution Tank 6 gallons ( 22 L)

Recovery Tank 5 gallons (19 L)

Vacuum Shoe 19" (483 mm) wide

Wheels 10" (254 mm) non-marking rubber

Power Cable 50' (15 m) detachable

Weight 100 lbs (45.5 kg) with cord

NOISE EMISSION

Sound Pressure Level

(EN 60704-1)

68.4 dB(A) Normal

65.3 dB(A) ECO

MACHINE VIBRATION

Vibration Total Value (ISO 5349) 0.70 m/s2

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14

Operations

Controls

Display

The LED lights in the center are (from left to right):

1. Power

2. Vacuum

3. Brush

4. Solution

5. Eco! Mode.

The switch on the left controls the solution flow. The switch on the right allows the operator to reverse the brush motor, effectively moving the machine in an opposite direction.

The yellow trigger switch on the steering wheel will turn on the brush and solutions depending on which mode the control switch is in.

Main Rotary Control Switch

Beginning with the off position and working clockwise, the modes of operation are:

Brush Only

Encapsulation Mode

Eco! Mode Extraction

Deep Extraction

Vacuum Only

Accessory Tool

Solution Switch Reverse

Yellow Trigger Switch

1 2 3 4 5

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Operations

Display

1. Power Light

Green indicates that the machine has power.

Off indicates the machine does not have power or rotary switch is set to the off position.

See Trouble Shooting section if Green light is not on when it should be.

2. Vacuum Light

Green indicates the vacuum motor is running properly.

Flashing Red light: See Trouble Shooting section

3. Brush Light

Green indicates the brush is set and working properly.

Amber (Orange) indicates the brush motor is overworking: See Troubleshooting section.

Flashing Red light: See Trouble Shooting section.

4. Solution Light

Green indicates that the solution pump is working properly

Flashing Red light: See Trouble Shooting section.

5. Eco! Light

Blue indicates the machine is in Eco! mode.

Main Rotary Control Switch Modes

Brush Only

The brush will spin (when the yellow trigger switch is engaged). If the reverse switch is also engaged, the brush will spin backwards.

Encapsulation

The brush will spin and solution will be sprayed from the interim jet. If in reverse, no solution will spray.

Eco! Extraction

The brush will spin, the solution will be sprayed from the deep jets at a reduced flow and vacuum motor will run at a reduced pressure and lower sound level.

Deep Extraction

The brush will spin, the solution will be sprayed from the deep jets and the vacuum motor will run.

Vacuum Only

The vacuum motor will run and the brush will spin.

Accessory Tool

The vacuum motor will run and solution will be supplied to the accessory port if the solution switch is turned on.

Rear Cover Storage

Use the rear storage area to hold small cleaning bottles and tools. Do not use the elastic straps to hold large heavy objects.

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16

Operations

Transporting The Machine Over Stairs

The machine should be carried up or down stairs by two people. One person to grab the front of the solution tank using the two grip points / pockets on the front lower section. With the steering wheel fully extended, the second person can grab the steering wheel

NOTE: Never grab the brush deck and the steering wheel as the machine will pivot around the steering column.

Components 1. Operator Controls and Display 8. Dirty Water Clear Observation Cover

2. Recovery Lid 9. Recovery Drain Hose

3. Recovery Tank 10. Control Height Adjustment - Operator Controls

4. Scrub Deck 11. Deep Extraction Jets

5. Solution Fill Cover 12. Interim Jet

6. Solution Tank 13. Power Cord Connection

7. Vacuum Air Clear Observation Cover 14. Extension Cord Holder

15. Grips for lifting machine

6

1

2

3

4

5

7 8

9

10

12 11

14

11

1515

13

86409500 Operators Manual - Armada BRC 40/22

Grip pockets fo lifting machine.

17

Operations

Pre Run Setup

1. To unfold handle, loosen knob, rotate upper steering column and steering wheel back to stop. Tighten knob.

2. Install the vacuum shoe and brush. Fill solution tank with water and chemical. (see Filling the Solution Tank instructions).

3. To adjust handle to comfortable operating position, loosen knob, slide to comfortable height and tighten.

4. Plug cord into grounded outlet. Place the power cord in its holder on the machine by wrapping it through the Cord Holder and plugging it into the pigtail of the machine.

STEP 2

OPERATIONSTORAGE

STEP 1

FOR

STEP 3

STEP 4

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18

Operations

Filling The Solution Tank

Do not put defoamer or solvent chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spills from top of solution tank. Do not tip machine on back when full as water may spill from machine.

Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine. Damages of this type are not covered under warranty. Carefully read ingredients on manufacturer's label before using any product in this machine.

Chemicals

*Product Trademark Names

FILL LINE

FILL CAP

INDICATOR UNDER FILL CAP

FRONT TOP VIEW

MAXIMUM FILL

REMOVE SOLUTION FILL COVER

STEP 1

STEP 2

OR

ADD WATER

6 Gal. MAX (22 Lt)

STEP 3

ADD CLEANING CHEMICAL PER

CHEMICAL LABELING

REPLACE SOLUTION FILL COVER

STEP 4

86409500 Operators Manual - Armada BRC 40/22

Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar

Non-Compatible Chemicals Aldehydes Aromatic Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene

19

Operations

Operating The Machine

Expected Run Time

The expected run time for this machine depends upon which mode the machine is in. This duty cycle includes an amount of time that the machine will be running along with a period of time that the machine should be off to empty the Recovery Tank, fill the Solution Tank, check the Brush, and remove debris from the Debris Tray.

Typical Run Time for each Mode:

Deep Extract 10 minutes ON 10 minutes OFF

Eco Mode 30 minutes ON 10 minutes OFF

Interim Mode 60 minutes ON 10 minutes OFF

Brush Height Adjustment

Before adjusting brush height, transport the machine to the work area by lifting the scrubbing head off of the ground and rolling the machine on the rear wheels.

1. To set brush height for cleaning mode and carpet type:

Place the machine on the deck kick stand by tipping the machine back about 30 degrees and then setting the machine deck back to the ground.

Rotate the brush height adjustment knob to position 1 which is the highest brush position. Roll the machine forward to lower the machine off the kickstand.

Run the machine on the carpet to be cleaned. The machine should now assist in the forward direction due to the brush running on the carpet. If not, raise the deck back onto the kickstand and rotate the brush height adjustment knob to the next lower brush position.

Re-run the machine on the carpet and test for forward assist; repeat previous step if neces- sary.

If after a few seconds of running the brush light flashes red, rotate the brush height adjustment knob to the next lower number position which raises the brush and retest. If the brush light continues to flash red, consult the Trouble- shooting section.

2. Select a mode from the Main Rotary Control Switch for the desired results.

See Controls section for detailed description of each function.

86409500 Operators Manual - Armada BRC 40/22

STEP 2

Brush Height Adjustment Knob

20

Operations

Operating The Machine

3. Turn on Solution Switch.

Press the bottom of the switch to turn solution on.

Press the top of the switch to turn solution off.

4. Squeeze the large Yellow Trigger Switch to make the machine move, run the brush and dispense solution. Use the steering wheel to guide the machine in the intended direction. Press the bottom of the Reverse Switch to make the machine travel backward while the yellow trigger switch is depressed.

5. Start at wall closest to power outlet. For large areas, operate machine in parallel passes, overlap- ping brush path. Clean perimeter last with right side of machine toward outside of perimeter.

STEP 3

STEP 4 REVERSE SWITCH

YELLOW TRIGGER SWITCH

CLEANING PATH

STEP 5WALL OUTLET

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21

Operations

6. During operation, observe the following:

This machine is equipped with clear dome to facili- tate operator viewing of dirty solution and vacuum air flow.

During operation, observe the vacuum intake:

Any amount of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.

7. Use right side of machine for cleaning along walls.

8. To speed drying, use an airmover fan.

STEP 6

SOLUTION INTAKE

VACUUM INTAKE

STEP 7

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22

Operations

To Clean Under Desks Or Dead End Hallways

By activating the momentary reverse switch, the brush will spin in the opposite direction. Along with the reverse switch, the trigger switch around the steering wheel must also be engaged.

If the deck is pointing forward, jets in front, the machine will propel backwards when the switch is pushed. This is useful when cleaning under a desk or in a dead end hallway where it is hard to turn around. This can be used to scrub back and forth over a spot on the floor.

If the deck is spun 180 degrees, vacuum shoe in the front, the machine will propel forward when the switch is pushed. This is useful to drive the machine under a desk or in a dead end hallway to be able to get the vacuum shoe close to the wall.

Emptying Recovery Tank

If solution tank is empty, recovery tank is full or cleaning is finished for the day, empty the recovery tank.

1. Turn off all controls, and carefully unplug machine.

2. Bring either the whole machine or just the recovery tank to an approved drain.

3. Remove the recovery lid and rinse off any debris.

4. Empty recovery tank by releasing recovery drain hose. Use a hose with cold water to clean out the recovery tank.

5. Remove the recovery drain hose end above water line and remove the cap. Squeeze the hose section below the cap and lower the hose towards the drain. Regulate the flow by the amount you squeeze the hose.

6. Rotate the tank in a spiral direction to drain all dirty water from the back left corner. If recovery tank is still on the machine while draining, make sure the deck is not on the kickstand to ensure the recovery tank is emptied completely.

7. Use cold water to rinse all debris from the inside of tank. Turn tank upside down and run water through the two molded-in tubes going through the tank. Turn tank right side up and rinse inside again.

8. Rotate the tank in a spiral motion to ensure all water is drained from the back left corner.

9. Ensure that the two lip seals are in place on the base machine to line up with the molded-in tubes in the recovery tank and clean off any debris.

10. Place the tank back onto the base machine by putting the front in first and then lowering the back into place. Install the recovery drain cap and hang back into place.

11. When finished for the day, prop recovery lid open to allow tank to dry and to decrease odors. Drain any extra clean solution and prop open the solution fill lid.

12. Always store the machine with the deck lifted up on the automatic kickstand.

13. If continuing to clean, replace recovery lid and fill solution tank. (See Filling Solution Tank section)

Emptying Solution Tank

To drain extra solution from tank, disconnect the solution drain hose by sliding down the sleeve of the yellow fitting to release the latch. Then pull the fitting and hose down off of the tank mounting barb. When reinstalling, fully engage the yellow fitting over the barb on the tank until you hear it click.

SHUT DOWNOFF

POSITION

DOWN

STEP 1

PUMP SWITCH

SWITCH CONTROL MAIN

RECOVERY DRAIN HOSE

SOLUTION DRAIN HOSE

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23

Operations

Accessory Tool Connection and Use NOTE: Use only manufacturer supplied accessory tools. See Optional Accessories section.

1. Spin the deck 180 so that the vacuum shoe is at the front of the machine.

2. To connect solution hose pull back collar and insert over machine mounted fitting, then release collar to lock into place. Solution connection can remain connected at all times.

3. Disconnect vacuum hose from the vacuum shoe and connect the hand tool to the vacuum hose connection as shown.

4. Select hand tool position on main rotary control switch.

5. Press the top of the switch to turn solution on.

6. Press the bottom of the switch to turn solution off if only the Vacuum will be used for any extended period of time.

7. Squeeze handle on accessory tool to begin cleaning.

SOLUTION QUICK DISCONNECT

VACUUM HOSE CONNECTION

HAND TOOL VACUUM HOSE

HANDTOOL POSITION

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24

Notes

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25

Maintenance

Service Schedule

MAINTENANCE DAILY WEEKLY QUARTERLY

Check machine for cord damage *

Check recovery dome and gasket for damage and cleanliness *

Check brushes - should be clean with no lint or strings attached *

Clean debris tray behind brush *

Clean the underside of the brush deck area *

Observe spray pattern *

Inspect vac shoe for blockage; Remove and rinse any debris *

Check hoses for wear, blockages, or damage *

Check handles, switches, and knobs for damage *

Run one gallon of water through solution system at end of day *

Clean out recovery tank, clean float screen and check float ball to make sure it moves freely

*

Clean out solution tank *

Clean outside of all tanks and check for damage *

Run vac motor for at least one minute to allow motor to dry *

Store with recovery dome and solution lid removed to allow the tank to dry

*

Remove bearing cap from end of brush. Clean bearing and cap. *

Check all bearings for noise *

Check all gaskets for wear and leakage *

Check and clean solution screen *

Check brush for wear; ensure bristles are not damaged *

Check condition of vac shoe and frame for damage *

Remove the bearing end cap off of the brush and clean *

Check overall performance of machine *

Clean debris from height adjust wheels *

Check belts for wear and replace as necessary *

Check cables for fraying *

Check pump pressure; observe spray pattern and check with gauge if necessary

*

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26

Maintenance

Periodic Maintenance

NOTE: Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source

Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.

NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern.

Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or

solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Do not take chances with electrical fire or shock.

Daily / Regular Maintenance

1. Empty unused cleaning solution from the solution tank.

2. Flush pumping system with 4 to 7 liters of clean, hot water.

3. After each use, rinse tank with fresh water. Periodi- cally inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.

4. Check for and remove any lint or debris around vac shoe and deck wheels.

5. Check spray jets for full spray pattern.

Components 1. Brush 6. Solution Strainer

2. Deep Extraction Jets 7. Spray Jet - Interim

3. Debris Tray 8. Vacuum Shoe

4. Float Shut-off 9. Height Adjust Wheels

5. Solution Drain Hose

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27

Maintenance

6. Remove lint and dirt build-up from brush and housing.

7. Check float and shut-off screen and clean as necessary.

8. Remove and clean debris tray.

Vacuum Shoe and Hose NOTE: Vacuum Shoe and hose flush should be done daily after use. Place machine over drainage area before beginning.

1. Remove recovery tank.

2. Insert water hose into vacuum hose.

3. With water pressure on high, rinse out hose and vacuum shoe. Water should flow freely from vacuum shoe.

Do not allow any water into the vacuum port.

Ne pas laisser d'eau dans l'orifice d'aspiration.

Vacuum Shoe Cleaning

1. Unplug the power cord and move the machine to a safe level area.

2. To remove the vacuum shoe assembly, spin the deck around 180 degrees so vacuum shoe is at the front of the machine,

3. Remove the recovery tank and set to the side.

4. Tip the machine back and let it rest at approxi- mately a 45 degree angle.

5. Remove the hose from the top of the vacuum shoe.

6. Release (2) steel clips. (as shown below)

7. Rotate the (2) retaining clips (one on each end) to remove clear vacuum shoe for easy cleaning.

RETAINING CLIP

STEEL CLIP

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28

Maintenance

Scrub Deck

1. Scrub Brush Motor

2. Scrub Brush

3. Brush Height Adjustment

4. Vacuum Motor

5. Solution Pump

Only qualified maintenance personnel are to perform the following repairs.

Seul le personnel d'entretien qualifi peut effectuer des rparations.

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29

Maintenance

Scrub Head Maintenance

The cylindrical scrub head is designed to scrub chemicals into the carpet and propel the machine.

The Scrub brush should be replaced when the brush is no longer able to keep the front of the deck from touching the ground.

Scrub Brush Removal

The scrub brush is removed from the right side of the machine.

1. Disconnect all power.

2. Drain recovery tank.

3. Tip the machine back.

4. Push in on the brush end cap and then downward.

5. The brush assembly and end cap should drop down. Then pull the brush down far enough to clear the bottom of the housing.

6. Pull brush out with a rocking motion to free brush from drive hub.

7. Check brush roller for wear, and replace when the brush is no longer able to keep the front of the deck from touching the ground.

8. Check to see if the end cap and bearing spin freely and smoothly. Clean and replace if necessary.

Scrub Brush Replacement

Only use the brush provided with the appliance or those specified in the instructions manual. The use of other brushes may impair safety.

Utilisez uniquement la brosse fournie avec lappareil ou celles spcifies dans le manuel d'instructions. Lutilisation dautres brosses pourrait compromettre la scurit.

1. Lift the drive side of the brush and push it onto drive hub until a positive stop is felt. The brush cannot be installed until the brush is fully seated on the drive hub.

2. Slide brush up into the retaining clip until it clicks in place.

3. Ensure the end cap is aligned with its mounting plate.

END CAP &

BEARING

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30

Maintenance

Circuit Protection

Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the button. If a circuit breaker continues to trip, contact your service representative.

Circuit Breaker

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31

Maintenance

Troubleshooting

PROBLEM CAUSE SOLUTION

Cord is not plugged in Plug in cord.

No power, nothing runs, no Circuit breaker tripped on machine. Reset breaker.

green light on power icon with Circuit breaker tripped in building. Reset breaker.

switch on. Faulty switch. Call for service.

Faulty power cord or pigtail. Call for service.

Recovery tank full Empty tank. Clean float screen.

Vacuum motor will not run, red light on vacuum icon.

Faulty main vacuum switch. Call for service.

Loose wiring. Call for service.

Faulty vac motor. Call for service.

Debris lodged in vac shoe. Remove debris from vac shoe.

Vacuum motor runs but suction is poor.

Dome or lid gasket defective or missing.

Replace as necessary.

Vacuum hose cracked or hose cuff loose.

Replace or repair as necessary.

Recovery tank full / float ball stuck in the up position.

Turn off vac motor. Drain and rinse recovery tank. Clean float screen.

Poor or no water flow (Carpet Is streaky)

Jets clogged or missing. Clean using a vinegar /water solution or replace.

Solution filter clogged. Clean solution filter.

Faulty solenoid. Call for service.

Brush does not spin, Main switch off or in hand tool mode.

Turn main switch to machine mode.

No brush light on brush icon. Brush belt broken. Call for service.

Faulty brush motor. Call for service.

Brush light blinks orange. Brush motor power is exceeding the normal operating limit.

Reduce brush motor load by adjusting deck height to lower number setting with deck height knob.

Check for worn brush.

Brush light turns solid red. Brush motor does not have any load.

Check for missing brush.

Check control board heat sink for debris.

Machine stops working and brush light blinks red 2 times.

Control board is overheating. Check function of control board cooling fan.

Reduce brush motor load by adjusting deck height to lower number setting with deck height knob.

Machine stops working and brush light blinks red 3 times.

Brush motor has stalled. Remove brush and remove entanglement

Remove all impediments from the path of the machine.

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Maintenance

Troubleshooting

PROBLEM CAUSE SOLUTION

Machine stops working and brush light blinks red 5 times

Brush motor is overheating

Allow brush motor to cool and reduce brush motor load by adjusting deck height to lower number setting with deck height knob.

Brush motor temperature sensor is disconnected.

Call for service.

Machine stops working and brush light blinks red 6 times Brush motor is still cooling from

and overheat condition

Allow brush motor to cool and reduce brush motor load by adjusting deck height to lower number setting with deck height knob.

Machine stops working and vacuum light blinks red 2 times

Vacuum has stalled Check vacuum motor for debris.

Machine stops working and vacuum light blinks red 4 times

Vacuum motor is working above recommended range.

Check vacuum motor for debris.

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Suggested Spare Parts

86003630 FLOAT SHUT-OFF

86409460 STRAINER

86412780 JET MINI PROMAX (2)

86012550 JET PROMAX

86004570 JET BODY (3)

86411180 ROLLER BRUSH

86402850 GASKET, LID

86402570 RECOVERY DRAIN HOSE

86403040 SOLUTION HOSE

86414120 VACUUM MOTOR 86405260 PUMP

86409500 Operators Manual - Armada BRC 40/22

Rate your product and tell us your opinion.

valuer votre produit et dites-nous votre opinion.

www.kaercher.com/welcome

www.kaercher.com/dealersearch

Alfred Krcher SE & Co. KG Alfred-Krcher-Str. 28-40 71364 Winnenden (Germany) Tel.: +49 7195 14-0 Fax: +49 7195 14-2212

DANKE! THANK YOU! MERCI! GRACIAS!

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