Karcher BDP 51 1500 C 115V 1.009-098.0 Operator's Manual PDF

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Summary of Content for Karcher BDP 51 1500 C 115V 1.009-098.0 Operator's Manual PDF

86387270-C 07/02/18

Floor Burnisher 1500 Series

Operating Instructions (ENG)

MODELS: BDP 51/1500 C 115V 1.009-098.0

BDP 51/1500 C 1.009-101.0

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Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product. To register your product go to:

http://warranty.karcherna.com

86387270 Operators Manual - Floor Burnisher (1500 Series)

Machine Data Label

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Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3

How To Use This Manual . . . . . . . . . . . . . . . . . . . 4

Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . 5 CONSIGNES DE SCURIT IMPORTANTES . . 6 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . 7 DEGRS DE RISQUES EN CAS DE DANGER. . 8 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Grounding Instructions - 120v. . . . . . . . . . . . . . . 10

Operations Technical Specifications . . . . . . . . . . . . . . . . . . . 11 Handle Installation . . . . . . . . . . . . . . . . . . . . . . . 12 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Handle Height Adjustment . . . . . . . . . . . . . . . . . 13 Machine Operation . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance Pad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Machine Troubleshooting . . . . . . . . . . . . . . . . . . 15 Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . 16 Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 17

86387270 Operators Manual - Floor Burnisher (1500 Series)

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How To Use This Manual

This manual contains the following sections:

How to Use This Manual

Safety

Operations

Maintenance

Suggested Spare Parts

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine are located on the back of the machine.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its compo- nents in good working condition. They are listed in this general order:

Pad Installation

Troubleshooting

Service Schedule

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower right corner of the front cover.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Safety

IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturers recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, unplug the machine.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

If the supply cord is damaged it must be replaced by a special cord from an authorized service agent.

Unplug machine before cleaning or servicing.

Operational hazard may occur when running the machine over the supply cord.

This appliance has been designed for use with pads specified by the manufacturer. The fitting of other pads may affect its safety.

This machine is for dry use only and shall not be used or stored outdoors in wet conditions.

READ AND SAVE THESE INSTRUCTIONS

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Safety

CONSIGNES DE SCURIT IMPORTANTES Lors de l'utilisation de cette machine, des prcautions de base

doivent toujours tre prises, y compris les prcautions suivantes :

LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE.

Pour rduire le risque d'incendie, d'lectrocution ou de blessure :

Nutiliser cette machine quen intrieur. Ne jamais lutiliser lextrieur ou dans la pluie.

Nutiliser cette machine que comme dcrit dans le prsent manuel. Nutiliser que les composants et les acces- soires conseills par le fabricant.

Lorsque la machine ne fonctionnant pas correctement, a fait lobjet dune chute ou dune dtrioration, a t laisse lextrieur, est tombe dans leau, la retourner au centre de service agr.

Ne pas oprer la machine lorsque les conduits de ventilation sont bloques. Dbarrasser les dbris des conduits, car ils peuvent rduire lcoulement dair.

Ne pas lutiliser prs de liquides, de poussires ou de vapeurs inflammables.

Cette machine est destine un usage commercial. Elle est recommande davantage pour les domaines htelier, scolaire, hospitalier, industriel ou pour les bureaux, les chanes de magasin, que pour un usage domestique normal.

Lentretien et les rparations de la machine doivent tre effectues par un personnel qualifi.

Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.

Cette machine ne doit tre manoeuvre que par un personnel expriment et qualifi.

Lorsque vous laissez la machine sans surveillance, dbranchez-la.

Ne pas toucher la fiche ou lappareil lorsque vos mains sont humides.

Ne pas dbrancher en tirant sur le cordon. Tirer plutt la fiche.

Ne pas utiliser si le cordon ou la fiche est endommag

Ne pas tirer soulever ou traner lappareil par le cordon. Ne pas utiliser le cordon comme une poigne, le coincer dans lembrasure dune porte ou lappuyer contre des artes vives ou des coins.

Ne pas faire rouler lappareil sur le cordon. Garder le cordon lcart des surfaces chaudes.

Cet appareil ne doit tre connecter qu a des prises ayant une sortie de terre. Se reporter aux instructions de mise la terre.

Si le cordon d'alimentation est endommag, il doit tre remplac par un cordon spcial d'un agent d'entretien autoris.

Dbranchez la machine avant de la nettoyer ou la rparer.

Un risque oprationnel est probable lors du fonctionnement de la machine avec une surcharge du cordon d'alimentation.

Cet appareil a t conu pour tre utilis avec des coussins protecteurs spcifis par le fabricant. L'utilisation d'autres coussins protecteurs peut affecter sa securit.

Cette machine est faite pour un usage sec seulement et ne doit pas tre utilise ou range l'extrieur dans des conditions humides.

LIRE ET CONSERVER CES INSTRUCTIONS

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Safety

Les symboles ci-dessous sont utiliss travers ce manuel comme illustr dans leurs descriptions :

DEGRS DE RISQUES EN CAS DE DANGER

Il existe trois degrs de risques identifis par les termes signaltiques AVERTISSEMENT et ATTENTION et POUR VOTRE SCURIT. Le degr de risque est dfini de la manire suivante

AVERTISSEMENT - Dangers ou mthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraner la mort.

ATTENTION - Dangers ou mthodes dangereuses qui pourraient provoquer des blessures lgres ou une dtrioration du produit ou des biens immobiliers.

POUR VOTRE SCURIT : ce signe permet didentifier les mesures de prcaution prendre pour assurer un bon fonctionnement du matriel.

Rendre compte immdiatement dune dfaillance ou dune dtrioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour loprateur de la machine. Loprateur doit tre absolument au courant de ces dangers potentiels. Localiser tous les dispositifs de scurit sur la machine. Il est conseill de prendre les mesures nces- saires pour former le personnel oprateur.

POUR VOTRE SCURIT : NE PAS MANOEUVRER LA MACHINE : Lorsquon nest pas expriment ou qualifi. Lorsque le guide dutilisation nest pas t lu ou compris. Dans des zones inflammables ou explosives. Dans des zones o des objets peuvent tomber.

LORS DE LENTRETIEN DE LA MACHINE :

viter les parties amovibles. Ne pas porter de vtements amples, tels que des vestes, des chemises ou des vtements avec manches lors de lutilisation de la machine. Utiliser les pices dtaches homo- logues.

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Safety

Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

Emplacement De L'tiquette De Scurit

REMARQUE: Ces dessins indiquent l'emplacement des tiquettes de scurit sur la machine. Si, tout moment, les tiquettes deviennent illisibles, contactez votre reprsentant autoris pour un remplacement rapide.

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Safety

Grounding Instructions - 120v

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

Electrical: In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

Grounding Instructions: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in Fig. A. A temporary adaptor that looks like the adaptor in Fig . C may be used to connect this plug to a 2-pole receptacle as shown in Fig. B, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Le raccordement incorrect du conducteur de terre d'quipement peut entraner des risques d'lectrocution. Vrifiez auprs d'un lectricien qualifi ou d'un responsable de l'entretien si vous avez quelque doute que ce soit quant au raccordement la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l'appareil: si elle ne correspond pas la prise murale, faites installer une prise adquate par un lectricien qualifi.

USING AN ADAPTOR GROUNDING CONNECTION

Note: Adaptors are not allowed in Canada.

Outlet

Tab for Grounding

Outlet Box

FIGURE C

Grounded

FIGURE A

Adaptor

Screw

FIGURE B

Adaptor

Metal Screw

Grounded

Grounding Pin

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Operations

Technical Specifications

NOTE: Always use a pad, which has been designed for electric ultra high speed burnishing of at least 2000 rpm.

ITEM DIMENSION/CAPACITY/MODEL

CONSTRUCTION Molded UL-recognized PE chassis, tubular steel adjustable handle with die cast aluminum handle housing.

MOTOR 1.5 hp

PAD SPEED 1500 rpm

ELECTRICAL SYSTEM:

BDP 51/1500 C 115 volts, 60 Hz

CABLE 75 [22.9 m]

SWITCHES Dual levers with safety lock

WHEELS Four 5 (12.7 cm) dia., 1.25 (3 cm) wide, non-marking tread

HANDLE 1.5 (4 cm) tubular steel, adjustable, easy to use thumb activated safety lock

DIMENSIONS (L X W X H) 31 (80 cm) X 21 (54 cm) X 49 (124 cm)

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Operations

Handle Installation

The handle must be installed by qualified personnel. Read all instructions thoroughly. The machine is shipped with handle unassembled.

La poigne doit tre installe par du personnel qualifi. Lisez toutes les instructions attentivement. La machine est livre avec la poigne dmonte.

The machine is shipped with handle unassembled.

Follow these steps for installation:

1. Remove handle and chassis assembly from carton.

2. Attach handle assembly to base using hardware kit (preinstalled in base) items 1 and 2.

NOTE: The bushings (items 1) are required for the correct operation of the handle. The bushings are positioned inside the pivot holes in the chassis, and are held in place by tightening the screws (item 2) against the bushing.

3. Remove bolt, nut and washers (items 3, 4 and 5) from lower block on handle assembly. Attach links as shown. Tighten bolt and nut securely, then back off 1/4 to 1/2 turn. Fully tighten bolt and nut on rear of lower block on handle assembly.

4. Check handle for movement up and down.

Plug motor cord into handle cord receptacle by routing the cords above the handle links.

HANDLE ASSEMBLY

CHASSIS ASSEMBLY HOLE

PIVOT

HANDLE RECEPTACLE

4 5

3

MOTOR PLUG

1

2

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Operations

86387270 Operators Manual - Floor Burnisher (1500 Series)

Controls

1. Safety Lock Prevents unintended operation of the machine.

2. Switch Levers Turns machine on/off.

3. Adjustment Handle Allows the handle to be adjusted to a comfortable operating position.

Handle Height Adjustment

NOTE: The handle is in the up, locked position from the factory.

The handle adjust bar (1) for the polishers are indi- vidually preset at the factory for optimum locking effi- ciency and minimum effort of engaging. It should not be necessary to adjust the handle adjust bar unless the handle adjustment bar (1) the washer (3) and nut (2) have been disturbed.

NOTE: It is incorrect to make it lock opposite from the way it was assembled by applying more force to the nut.

The pivot pin is off center in relationship to the axis of the handle. To adjust handle, tighten nut on handle while in the locked position. The handle is locked when the screw is to the outside of the machine and the flat on the opposite side of the handle is flush to the bracket.

1

2

3

2

1

2 3

4

PIVOT PIN LC

LC

LOCKING SIDE FLAT

HANDLE

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Operations

Machine Operation

For indoor use only.

Pour utilisation l'intrieur seulement.

When using the pad, always keep the machine moving when in contact with the floor.

Lorsque vous utilisez le coussin protecteur, gardez toujours la machine en mouvement lorsqu'elle est en contact avec le sol.

High starting torque. Hold machine firmly with both hands.

Couple de dmarrage lev. Tenez la machine fermement deux mains.

1. Ensure that the pad driver is in good shape. Install or change pad if necessary.

2. Plug the machine into a wall outlet as described in the grounding instructions.

3. Lower the handle by unlocking the adjustment handle and moving the handle into position. Relock the handle when it is in a comfortable position.

Insure that handle is locked in position before starting machine.

Assurez-vous que la poigne est bloque en position avant de dmarrer la machine.

4. Push the safety lock forward, unlocking the switch levers.

5. With the safety lock forward, squeeze one or both of the switch levers, turning the machine on. (These levers can be operated independently of each other). The safety lock will not re-engage until both levers are released.

6. To stop the machine, release the switch levers.

7. Do not let machine rest on pad. When finished with the machine, return handle to the storage position.

NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the handle. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding.

Maintenance 1. Inspect power cord for wear. To prevent

electrical shock replace cords with frayed or cracked insulation immediately.

2. Place machine in the storage position.

3. Check pad condition. Change if soiled or torn.

Pad Installation

1. Lay machine back, exposing the under side.

2. Remove center lock by turning counter- clockwise.

3. Ensure pad is centered on pad driver. Pull pad to edge of pad to edge of pad driver in several directions to check for proper engagement.

4. Replace center lock by turning clockwise firmly compressing the center of the pad.

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Maintenance

Machine Troubleshooting

PROBLEM CAUSE SOLUTION

Machine will not run

Circuit breaker tripped in building. Check and reset.

Power switch failure Test switch for continuity and

replace if necessary.

Tripped circuit breaker Reset.

Faulty power cord Replace.

Electrical shock

Equipment not grounded Follow grounding instructions

exactly.

Receptacle not grounded Have an electrician inspects

buildings wiring.

Internal wiring problem

Ensure that the machine wiring matches the appropriate wiring diagram. Replace any wires or

components that are short circu- iting.

Repeated circuit breaker tripping Mechanical problem

Higher amp draws indicate a mechanical problem. Find the

problem before using the machine.

Faulty circuit breaker Test circuit for continuity. Replace

circuit breaker if necessary.

Excessive vibration

Pad not centered Re-center pad.

Damaged or unevenly worn pad Replace pad. Do not rest machine

on pad when not in use.

Damaged pad driver Replace.

Pad does not turn but motor is running

Belt is loose or broken Adjust or replace belt.

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Maintenance

Service Schedule

MAINTENANCE DAILY MONTHLY

Check pad wear to prevent buildup of chemicals *

Check pad driver system for damage *

Check handles, switches, and knobs for damage *

Store with pad off the floor *

Check all bearings for noise *

Check overall performance of machine *

86387270 Operators Manual - Floor Burnisher (1500 Series)

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Suggested Spare Parts

PART NO. DESCRIPTION SERIAL

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