Hikoki CE18DSL Shear Handling Instructions PDF
Summary of Content for Hikoki CE18DSL Shear Handling Instructions PDF
CE 18DSL
Handling instructions
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c) Prevent unintentional starting. Ensure the switch is in the o position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4) Power tool use and care a) Do not force the power tool. Use the correct
power tool for your application. The correct power tool will do the job better and safer
at the rate for which it was designed. b) Do not use the power tool if the switch does not
turn it on and o . Any power tool that cannot be controlled with the
switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/
or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a ect the power tools operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations di erent from those intended could result in a hazardous situation.
5) Battery tool use and care a) Recharge only with the charger speci ed by the
manufacturer. A charger that is suitable for one type of battery pack
may create a risk of re when used with another battery pack.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term power tool in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive
atmospheres, such as in the presence of ammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control. 2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodi ed plugs and matching outlets will reduce
risk of electric shock. b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock. 3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the in uence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
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b) Use power tools only with speci cally designated battery packs.
Use of any other battery packs may create a risk of injury and re.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a re.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
6) Service a) Have your power tool serviced by a quali ed
repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
PRECAUTION Keep children and in rm persons away. When not in use, tools should be stored out of reach of children and in rm persons.
PRECAUTIONS ON USING THE CORDLESS SHEAR 1. Ensure that the power switch is in the OFF position. If the battery is connected to a power tool while the
power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.
2. Beware of sharp panel edges. The edge of the plate just cut by the hand shear is very
sharp. Take care in not getting hurt by the sharp edge. 3. Start cutting only after the blade attains the proper
speed. After turning on the power switch, wait until the blade attains the proper speed, then start cutting.
CAUTION ON LITHIUM-ION BATTERY To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function. 1. When the battery power remaining runs out, the motor
stops. In such a case, charge it up immediately. 2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the battery power may stop.
In this case, stop using the battery and let the battery cool. After that, you can use it again.
Furthermore, please heed the following warning and caution. WARNING In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions. 1. Make sure that swarf and dust do not collect on the
battery. During work make sure that swarf and dust do not fall on
the battery.
Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
Do not store an unused battery in a location exposed to swarf and dust.
Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery. 4. Do not use the battery in reverse polarity. 5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets. 6. Do not use the battery for a purpose other than those
speci ed. 7. If the battery charging fails to complete even when a
speci ed recharging time has elapsed, immediately stop further recharging.
8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
9. Keep away from re immediately when leakage or foul odor are detected.
10. Do not use in a location where strong static electricity generates.
11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.
CAUTION 1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.
If left untreated, the liquid may cause eye-problems. 2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately. There is a possibility that this can cause skin irritation. 3. If you nd rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using the battery for the rst time, do not use and return it to your supplier or vendor.
WARNING If a conductive foreign matter enters in the terminal of lithium ion battery, the battery may be shorted, causing re. When storing the lithium ion battery, obey surely the rules of following contents. Do not place conductive debris, nail and wires such as
iron wire and copper wire in the storage case. To prevent shorting from occurring, load the battery in
the tool or insert securely the battery cover for storing until the ventilator is not seen.
REGARDING LITHIUM-ION BATTERY TRANSPORTATION When transporting a lithium-ion battery, please observe the following precautions. WARNING Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport. Lithium-ion batteries that exceed a power output of
100Wh are considered to be in the freight classi cation of Dangerous Goods and will require special application procedures.
For transportation abroad, you must comply with international law and the rules and regulations of the destination country.
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Wh Power Output
2 to 3 digit number
SYMBOLS WARNING The following show symbols used for the machine.
Be sure that you understand their meaning before use.
CE18DSL : Cordless Shear
Read all safety warnings and all instructions.
Always wear eye protection.
V Rated voltage /min Revolution or reciprocations per minute
Switching ON
Switching OFF
Warning
Disconnect the battery
Battery capacity
Remaining battery indicator switch
The battery remaining power is nearly empty. Recharge the battery soonest possible The battery remaining power is a half. The battery remaining power is enough.
STANDARD ACCESSORIES In addition to the main unit (1 unit), the package contains the accessories listed on page 8.
Standard accessories are subject to change without notice.
APPLICATIONS For shearing steel plate, brass plate, copper plate, aluminum plate, stainless steel plate, tin plate, and other metal plates, also leather and berboard.
SPECIFICATIONS Voltage 18 V
Cutting capacity Mild steel plate (400 N/mm) 1.6 mm Stainless steel plate (600 N/mm) 1.2 mm Aluminum plate (200 N/mm) 2.3 mm
Number of strokes at no load 5300 /min (14.4 V : 5000 /min) Wieght 2.2 kg
NOTE Due to HiKOKIs continuing program of research and development, the speci cations herein are subject to change
without prior notice.
CHARGING Battery and battery charger are not included with this product. Before using the power tool, charge the battery as follows. 1. Connect to the power source. (Fig. 2) When charging the battery from an AC power source Connect the chargers power cord to the receptacle. When connecting the plug of the charger to a receptacle,
the pilot lamp will blink in red (At 1- second intervals). CAUTION Do not use the electrical cord if damaged. Have it
repaired immediately. When charging the battery from a DC 12V in-car power source (UC18YML2) Secure the battery charger in place in the car. Use the strap supplied with the battery charger to fasten
the battery charger in place and prevent it from moving inadvertently. (See Fig. 9)
CAUTION Do not place the battery charger or battery under the
drivers seat. Secure the battery charger in place to prevent it from moving inadvertently as this may lead to an accident.
Fig. 9
Insert the cigarette lighter connecting plug into the cigarette lighter socket.
If the plug is loose and falls out of the cigarette lighter socket, repair the socket. As the socket may be faulty, you are recommended to contact your local car dealer.
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Continued use of the socket may result in an accident due to overheating.
2. Insert the battery into the charger. (Fig. 2) Firmly insert the battery into the charger. 3. Charging When inserting a battery in the charger, charging will
commence and the pilot lamp will light continuously in red.
When the battery becomes fully recharged, the pilot lamp will blink in red. (At 1-second intervals) (See Table 1)
Pilot lamp indication The indications of the pilot lamp will be as shown in
Table 1, according to the condition of the charger or the rechargeable battery.
Table 1 Indications of the pilot lamp
The pilot lamp lights or blinks.
Before charging Blinks (red) Lights for 0.5 seconds. Does not light for 0.5 seconds. (o for 0.5 seconds)
While charging Lights (red) Lights continuously
Charging complete Blinks (red)
Lights for 0.5 seconds. Does not light for 0.5 seconds. (o for 0.5 seconds)
Charging impossible Flickers (red)
Lights for 0.1 seconds. Does not light for 0.1 seconds. (o for 0.1 seconds) Malfunction in the
battery or the charger
Overheat standby
Lights (green) (UC18YML2)
Lights continuously Battery overheated. Unable to charge. (Charging will commence when battery cools)
Blinks (red) (UC18YFSL)
Lights for 1 second. Does not light for 0.5 seconds. (o for 0.5 seconds)
Charging with in- car power source impossible (UC18YML2)
Blinks (green) Lights for 0.5 seconds. Does not light for 0.5 seconds. (o for 0.5 seconds) Malfunction in the
battery or the charger
NOTE: When standby for cooling battery, UC18YML2 / UC18YFSL cools the overheated battery by cooling fan. (However, the cooling fan does not function when charging the battery with a DC 12 V in-car power source.)
Regarding the temperatures and charging time of the battery. The temperatures and charging time will become as shown in Table 2.
Table 2 Charger
Battery UC18YFSL UC18YML2 (AC/DC)*1
Charging voltage V 14.4 18 Weight kg 0.5 0.7 Temperatures at which the battery can be recharged 0oC 50oC Charging time for battery capacity, approx.(At 20oC)
1.3 Ah 1.5 Ah 2.0 Ah 2.5 Ah 3.0 Ah 4.0 Ah 5.0 Ah
min. min. min. min. min. min. min.
20 22 30 35 45 60 75
20 / 50 22 / 60 30 / 80
35 / 100 45 / 120 60 / 160 75 / 200
Number of battery cells 4 10
*1 AC power supply / DC 12 V (in-car) power supply
NOTE The recharging time may vary according to the ambient
temperature and power source voltage.
require longer recharging time at high temperatures.
CAUTION When the battery charger has been continuously used,
the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.
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slotted set screws to position the stationary blade until it hits the thickness gauge .
(3) If the space between blades is larger than the thickness of the panel to be cut, there will be burrs for a less than clean cut.
If the space between blades is too narrow, cutting speed will be a ected. For cutting in a curved line, making the space a little bigger will make the cutting easier.
(4) After adjustment, tighten the M4 nuts securely so they will not loosen during operation.
(5) Securely tighten the hexagonal socket bolts fastening the stationary blade.
*2. Cutting (see Fig. 6) CAUTION
Do not attempt to cut panels of thicknesses that are beyond the capability of the hand shear. Doing so will result in premature breakage of the hand shear.
Perform the cutting operation only after the panel is xed securely.
When cutting thin panels, level the unit horizontally. To facilitate smooth cutting of thick panels, if the cut-
o side goes toward the left, raise the rear of the unit slightly. And if the cut-o side goes toward the right, lower the rear of the unit slightly.
MAINTENANCE AND INSPECTION 1. Inspecting the blade Using a worn or chipped blade will put an excessive
burden on the motor and a ect work performance. Therefore, always use a well-cutting blade.
2. Inspecting the mounting screws Regularly inspect all mounting screws and ensure that
they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.
3. Maintenance of the motor The motor unit winding is the very heart of the power
tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.
4. Blade replacement (see Fig. 7) The hand shear uses disposable blades. Each blade has
8 cutting edges . After a cutting edge cuts 400 meters of panel, cutting performance will fall. Then use another cutting edge. After all 8 cutting edges are used and worn, replace the blade.
5. Inspecting the carbon brushes (see Fig. 8) The motor employs carbon brushes which are
consumable parts. Since and excessively worn carbon brush can result in motor trouble, replace the carbon brush with new ones when it becomes worn to or near the wear limit . In addition, always keep carbon brushes clean and ensure that they slide freely whithin the brush holders.
NOTE When replacing the carbon brush with a new one, be
sure to use the HiKOKI Carbon Brush Code No. 999054. 6. Replacing carbon brushes (see Fig. 8) Take out the carbon brush by rst removing the brush
cap and then hooking the protrusion of the carbon brush with a at head screw driver, etc.
When installing the carbon brush, choose the direction so that the nail of the carbon brush agrees with the contact portion outside the brush tube. Then push it in with a nger. Lastly, install the brush cap.
CAUTION Be absolutely sure to insert the nail of the carbon brush
into the contact portion outside the brush tube. (You can insert whichever one of the two nails provided).
4. Disconnect the chargers power cord from the receptacle or cigarette lighter socket.
5. Hold the charger rmly and pull out the battery. NOTE Be sure to pull out the battery from the charger after use,
and then keep it. CAUTION If the battery is charged while it is heated because it has
been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights up green or lights for 1 second, does not light for 0.5 seconds (o for 0.5 seconds). In such a case, rst let the battery cool, then start charging.
When the pilot lamp ickers in red (at 0.2-seconds intervals), check for and take out any foreign objects in the chargers battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.
Since the built-in micro computer takes about 3 seconds to con rm that the battery being charged with charger is taken out, wait for a minimum of 3 seconds before reinserting it to continue charging. If the battery is reinserted within 3 seconds, the battery may not be properly charged.
Check the voltage of the in-car power source when the pilot lamp ickers in green (every 0.2 seconds) continuously. (UC18YML2)
If the voltage is 12 V or lower, it indicates that the car battery has weakened and cannot be charged.
If the pilot lamp does not blink in red (every second) even though the charger cord or cigarette lighter connecting plug is connected to the power, it indicates that the protection circuit of the charger may be activated.
Remove the cord or plug from the power and then connect it again after 30 seconds or so. If this does not cause the pilot lamp to blink in red (every second), please take the charger to the HiKOKI Authorized Service Center.
MOUNTING AND OPERATION Action Figure Page
Removing and inserting the battery 1 9 Charging 2 9 Adjusting the horizontal gap between the shearing blades *1 3 9
Switch operation 4 10 Remaining battery indicator 5 10 Cutting plates *2 6 10 Blade replacement 7 10 Replacing carbon brushes 8 11 Selecting accessories 12
*1. Adjusting the horizontal gap between the shearing blades (see Fig. 3)
Adjust the horizontal gap between the shearing blades (A in Fig. 3) at approximately 1/10 the steel plate thickness to be sheared, according to the following procedures. (1) Loosen the hexagonal socket bolts fastening the
stationary blade. Loosen the M4 lock nut , and push back the M4 slotted set screws slightly.
(2) From the supplied thickness gauges , select one that is 1/10 the thickness of the panel to be cut. Thickness of each thickness gauge is marked thereon. Insert the gauge in between the blades, then tighten the hexagonal socket bolts very loosely. Next, use a screwdriver to turn the M4
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Caution must be exercised since any error in this operation can result in the deformed nail of the carbon brush and may cause motor trouble at an early stage.
7. Storage Store the cordless disc grinder in a place in which the
temperature is less than 40C, and out of reach of children.
NOTE Storing lithium-ion batteries. Make sure the lithium-ion batteries have been fully
charged before storing them. Prolonged storage (3 months or more) of batteries with
a low charge may result in performance deterioration, signi cantly reducing battery usage time or rendering the batteries incapable of holding a charge.
However, signi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to ve times.
If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.
CAUTION In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each country must be observed.
Important notice on the batteries for the HiKOKI cordless power tools Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modi ed (such as disassembly and replacement of cells or other internal parts).
NOTE Due to HiKOKIs continuing program of research and development, the speci cations herein are subject to change without prior notice.
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CE18DSL (NN) 1 1
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1 2
1
2 UC18YML2 UC18YFSL
2
2
1 1
3
1
5 8
3 7
2
6
4
A
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4 5
6
7
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8
3 mm
11.5 mm
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999054 18V (Li-ion) UC18YML2 (14.4V 18V)
UC18YFSL (14.4V 18V)
328206
949128
336471
8046004
337113
998001
329897
998000
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