Hikoki DV12DD Impact Driver Handling Instructions PDF

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Summary of Content for Hikoki DV12DD Impact Driver Handling Instructions PDF

Handling instructions

DV 12DD

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1 2

3 4

5

20

Min.

Max.

6

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7 8 H L

9 10

11 12

High speed 1700 /min Low speed 440 /min

0

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13 14

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c) Prevent unintentional starting. Ensure the switch is in the o -position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.

A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care a) Do not force the power tool. Use the correct

power tool for your application. The correct power tool will do the job better and safer

at the rate for which it was designed. b) Do not use the power tool if the switch does not

turn it on and o . Any power tool that cannot be controlled with the

switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/

or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a ect the power tools operation.

If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations di erent from those intended could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings, instructions, illustrations and speci cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference.

The term power tool in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive

atmospheres, such as in the presence of ammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control. 2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed

(grounded) power tools. Unmodi ed plugs and matching outlets will reduce

risk of electric shock. b) Avoid body contact with earthed or grounded

surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock. 3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the in uence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

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Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Battery tool use and care a) Recharge only with the charger speci ed by the

manufacturer. A charger that is suitable for one type of battery pack

may create a risk of re when used with another battery pack.

b) Use power tools only with speci cally designated battery packs.

Use of any other battery packs may create a risk of injury and re.

c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a re.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

e) Do not use a battery pack or tool that is damaged or modi ed.

Damaged or modi ed batteries may exhibit unpredictable behaviour resulting in re, explosion or risk of injury.

f) Do not expose a battery pack or tool to re or excessive temperature.

Exposure to re or temperature above 130 C may cause explosion.

g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range speci ed in the instructions.

Charging improperly or at temperatures outside the speci ed range may damage the battery and increase the risk of re.

6) Service a) Have your power tool serviced by a quali ed

repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

b) Never service damaged battery packs. Service of battery packs should only be performed

by the manufacturer or authorized service providers. PRECAUTION Keep children and in rm persons away. When not in use, tools should be stored out of reach of children and in rm persons.

CORDLESS IMPACT DRIVER DRILL SAFETY WARNINGS 1. Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss. 2. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury. 3. Hold power tool by insulated gripping surfaces,

when performing an operation where the cutting accessory or fastener may contact hidden wiring.

Cutting accessory and fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

ADDITIONAL SAFETY WARNINGS 1. Make sure that the area to be drilled is absolutely free

of any hidden obstructions including electrical wiring, water, or gas pipes. Drilling into the aforementioned may result in electric shock or short circuit, gas leak or other hazards that can cause serious accidents or injuries.

2. Make sure to securely hold the tool during operation. Failure to do so can result in accidents or injuries. (Fig. 1)

3. Secure the workpiece. A workpiece clamped with clamping devices or vice is held more secure than by hand.

4. Setting up and checking the work environment. Check if the work environment is suitable by following the precaution.

5. Do not allow foreign matter to enter the hole for connecting the rechargeable battery.

6. Never disassemble the rechargeable battery and charger.

7. Never short-circuit the rechargeable battery. Shortcircuiting the battery will cause a great electric current and overheat. It results in burn or damage to the battery.

8. Do not dispose of the battery in re. If the battery is burnt, it may explode.

9. Bring the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use. Do not dispose of the exhausted battery.

10. Do not insert object into the air ventilation slots of the charger. Inserting metal objects or in ammables into the charger air ventilation slots will result in electrical shock hazard or damaged charger.

11. When mounting a bit into the keyless chuck, tighten the sleeve adequately. If the sleeve is not tight, the bit may slip or fall out, causing injury.

12. When changing the rotational speed with the shift knob, con rm that the switch is o . Changing the speed while the motor is rotating will damage the gears.

13. The clutch dial cannot be set between the numerals 1, 3, 5 20 or the dots, and do not use with the clutch dial numeral between 20 and the line at the middle of the drill mark. Doing so may cause damage.

14. Always use this unit with clockwise rotation, when using it as impact drill.

15. Resting the unit after continuous work. 16. After use for continuous tightening wood screw works,

rest the unit for 15 minutes or so when replacing the battery. The temperature of the motor, switch, etc., will rise if the work is started again immediately after battery replacement, eventually resulting in burnout.

17. The motor may stop in the event the tool is overloaded. In this should occur, release the tools switch and eliminate the cause of the overload.

18. The motor rotation may be locked to cease while the unit is used as drill. While operating the driver drill, take care not to lock the motor.

19. If motor is locked, immediately turn the power o . If the motor is locked for a while, the motor or battery may be burnt.

20. The use of the battery in a cold condition (below 0 degree Centigrade) can sometimes result in the weakened tightening torque and reduced amount of work. This, however, is a temporary phenomenon, and returns to normal when the battery warms up.

21. Install securely the hook. Unless the hook is securely installed, it may cause an injury while using.

22. To prevent the battery power consumption caused by forgetting to turn o the LED light, the light goes o automatically in about 10 seconds.

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23. Do not look directly into the light. Such actions could result in eye injury.

24. Always use the tool and battery at temperatures between -5C and 40C.

25. Always charge the battery at an ambient temperature of 040 C.

CAUTION ON LITHIUM-ION BATTERY To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function. 1. When the battery power remaining runs out, the motor

stops. In such a case, charge it up immediately. 2. If the tool is overloaded, the motor may stop. In this

case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

3. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution. WARNING In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions. 1. Make sure that swarf and dust do not collect on the

battery. During work make sure that swarf and dust do not fall

on the battery. Make sure that any swarf and dust falling on the power

tool during work do not collect on the battery. Do not store an unused battery in a location exposed to

swarf and dust. Before storing a battery, remove any swarf and dust that

may adhere to it and do not store it together with metal parts (screws, nails, etc.).

2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.

3. Do not use an apparently damaged or deformed battery. 4. Do not use the battery in reverse polarity. 5. Do not connect directly to an electrical outlets or car

cigarette lighter sockets. 6. Do not use the battery for a purpose other than those

speci ed. 7. If the battery charging fails to complete even when a

specified recharging time has elapsed, immediately stop further recharging.

8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.

9. Keep away from re immediately when leakage or foul odor are detected.

10. Do not use in a location where strong static electricity generates.

11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

12. Do not immerse the battery or allow any fluids to flow inside. Conductive liquid ingress, such as water, can cause damage resulting in re or explosion. Store your battery in a cool, dry place, away from combustible and ammable items. Corrosive gas atmospheres must be avoided.

CAUTION 1. If liquid leaking from the battery gets into your eyes,

do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.

If left untreated, the liquid may cause eye-problems. 2. If liquid leaks onto your skin or clothes, wash well with

clean water such as tap water immediately. There is a possibility that this can cause skin irritation. 3. If you find rust, foul odor, overheating, discolor,

deformation, and/or other irregularities when using the battery for the rst time, do not use and return it to your supplier or vendor.

WARNING If a conductive foreign matter enters in the terminal of lithium ion battery, the battery may be shorted, causing re. When storing the lithium ion battery, obey surely the rules of following contents. Do not place conductive debris, nail and wires such as

iron wire and copper wire in the storage case. To prevent shorting from occurring, load the battery in

the tool or insert securely the battery cover for storing until the ventilator is not seen.

REGARDING LITHIUM-ION BATTERY TRANSPORTATION When transporting a lithium-ion battery, please observe the following precautions. WARNING Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport. Lithium-ion batteries that exceed a power output of

100 Wh are considered to be in the freight classi cation of Dangerous Goods and will require special application procedures.

For transportation abroad, you must comply with international law and the rules and regulations of the destination country.

Power Output

2 to 3 digit number

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NAMES OF PARTS (Fig. 1Fig. 14)

Rechargeable battery Shift knob

Latch Trigger switch

Handle Sleeve

Pilot lamp Push button

Triangle mark Hook

Mode-switching dial Screw

Screw-tightening mark Groove

Drill mark Display panel

Hammer mark Remaining battery indicator switch

Clutch dial Remaining battery indicator lamp

SYMBOLS WARNING The following show symbols used for the machine.

Be sure that you understand their meaning before use.

DV12DD: Cordless Impact Driver Drill

To reduce the risk of injury, user must read instruction manual.

n0 No-load speed

/min Oscillation per minute

Screw Tightening

Drilling

Impact drilling

Switching ON

Switching OFF

Disconnect the battery

Change rotation speed - High speed

Change rotation speed - Low speed

Clockwise rotation

Counterclockwise rotation

Battery

Lights ; The battery remaining power is over 75% Lights ; The battery remaining power is 50%75%. Lights ; The battery remaining power is 25%50%. Lights ; The battery remaining power is less than 25% Blinks ; The battery remaining power is nearly empty. Recharge the battery soonest possible. Blinks ; Output suspended due to high temperature. Remove the battery from the tool and allow it to fully cool down. Blinks ; Output suspended due to failure or malfunction. The problem may be the battery so please contact your dealer.

NOTE To prevent the battery power consumption caused by forgetting to turn o the LED light, the light goes o automatically in about 3 seconds.

STANDARD ACCESSORIES In addition to the main unit (1 unit), the package contains the accessories listed on page 12.

Standard accessories are subject to change without notice.

APPLICATIONS Drilling of brick and concrete block, etc. Driving and removing of machine screws, wood screws,

tapping screws, etc. Drilling of various metals Drilling of various woods

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SPECIFICATIONS

DV12DD

Voltage V 10.812 Peak

No-load speed Low speed /min 0440

High speed /min 01700

Impact rate Low speed /min 06600

High speed /min 025500

Impact drilling / Brick mm 8

Drilling / Wood mm 29

Drilling / Metal mm 10

Screw Tightening / Machine screw mm 6

Screw Tightening / Wood screw mm 5.8

Drill chuck capacity mm 0.810

Weight kg 1.2 (BSL1225M)

NOTE Due to HiKOKIs continuing program of research and

development, the speci cations herein are subject to change without prior notice.

Table 1 Indications of the pilot lamp

Pilot lamp (red)

Before charging Blinks

Lights for 0.5 seconds. Does not light for 0.5 seconds. (o for 0.5 seconds)

While charging Lights Lights continuously

Charging complete Blinks

Lights for 0.5 seconds. Does not light for 0.5 seconds. (o for 0.5 seconds)

Overheat standby Blinks

Lights for 1 second. Does not light for 0.5 seconds. (o for 0.5 seconds)

Battery overheated. Unable to charge. (Charging will commence when battery cools)

Charging impossible Flickers

Lights for 0.1 seconds. Does not light for 0.1 seconds. (o for 0.1 seconds) Malfunction in the battery

or the charger

CHARGING Before using the power tool, charge the battery as follows. 1. Connect the chargers power cord to the receptacle. When connecting the plug of the charger to a receptacle,

the pilot lamp will blink in red (At 1- second intervals). 2. Insert the battery into the charger. Firmly insert the battery into the charger as shown in

Fig. 3 (on page 2). 3. Charging When inserting a battery in the charger, charging will

commence and the pilot lamp will light continuously in red.

When the battery becomes fully recharged, the pilot lamp will blink in red. (At 1-second intervals) (See Table 1)

Pilot lamp indication The indications of the pilot lamp will be as shown in

Table 1, according to the condition of the charger or the rechargeable battery.

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Regarding the temperatures and charging time of the battery.

The temperatures and charging time will become as shown in Table 2.

Table 2 Charger

Battery UC12SL

Charging voltage V 10.812 Peak Weight kg 0.35 Charging ambient temperature range 0C40C

Temperatures at which the battery can be recharged 0C50C

Charging time for battery capacity, approx. (At 20C)

4.0 Ah min 60 Number of battery cells 3

NOTE The recharging time may vary according to temperature

and power source voltage. CAUTION When the battery charger has been continuously used,

the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

4. Disconnect the chargers power cord from the receptacle.

5. Hold the charger rmly and pull out the battery. NOTE Be sure to pull out the battery from the charger after use,

and then keep it. CAUTION If the battery is charged while it is heated because it has

been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, does not light for 0.5 seconds (o for 0.5 seconds). In such a case, rst let the battery cool, then start charging.

When the pilot lamp ickers (at 0.2-second intervals), check for and take out any foreign objects in the chargers battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

Since the built-in micro computer takes about 3 seconds to con rm that the battery being charged with charger is taken out, wait for a minimum of 3 seconds before reinserting it to continue charging. If the battery is reinserted within 3 seconds, the battery may not be properly charged.

If the pilot lamp does not blink in red (every second) even though the charger cord is connected to the power, it indicates that the protection circuit of the charger may be activated.

Remove the cord or plug from the power and then connect it again after 30 seconds or so. If this does not cause the pilot lamp to blink in red (every second), please take the charger to the HiKOKI Authorized Service Center.

MOUNTING AND OPERATION

Action Figure Page Removing and inserting the battery 2 2

Charging 3 2 Selecting the mode 4 2 Tightening torque adjustment 5 2 Selecting the drill position 6 3 Selecting the impact position 7 3 Change rotation speed 8 3 How to use the LED light 9 3 Mounting the bit 10 3 Reversing the rotational direction 11 4 Switch operation 12 4 Removing and mounting the hook 13 4 Remaining battery indicator 14 4 Selecting accessories 13

LED LIGHT WARNING SIGNALS This product features functions that are designed to protect the tool itself as well as the battery. While the switch is pulled, if any of the safeguard functions are triggered during operation, the LED light will blink as described in Table 3. When any of the safeguard functions are triggered, immediately remove your nger from the switch and follow the instructions described under corrective action.

Table 3 Safeguard Function LED Light Display Corrective Action

Overburden Protection On 0.1 second/o 0.5 second If the operating with the shift knob set on HIGH, adjust to LOW and continue operation. Remove the cause of the overburdening.

Temperature Protection On 0.3 second/o 0.3 second Allow the tool and battery to thoroughly cool.

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MAINTENANCE AND INSPECTION 1. Inspecting the tool Since use of as dull tool will degrade e ciency and

cause possible motor malfunction, sharpen or replace the tool as soon as abrasion is noted.

2. Inspecting the mounting screws Regularly inspect all mounting screws and ensure that

they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

3. Maintenance of the motor The motor unit winding is the very heart of the power

tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Cleaning on the outside When the driver drill is stained, wipe with a soft dry cloth

or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.

5. Storage Store the driver drill in a place in which the temperature

is less than 40C and out of reach of children. NOTE Storing lithium-ion batteries. Make sure the lithium-ion batteries have been fully

charged before storing them. Prolonged storage (3 months or more) of batteries with

a low charge may result in performance deterioration, signi cantly reducing battery usage time or rendering the batteries incapable of holding a charge.

However, signi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to ve times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

CAUTION In the operation and maintenance of power tools, the

safety regulations and standards prescribed in each country must be observed.

Important notice on the batteries for the HiKOKI cordless power tools Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modi ed (such as disassembly and replacement of cells or other internal parts).

NOTE Due to HiKOKIs continuing program of research and development, the speci cations herein are subject to change without prior notice.

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DV12DD (2LS) 1 1 2 1 1

DV12DD (NN) 1

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983006

336642

374778UC12SL

BSL1240M

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