Hikoki RB24E Blower Handling Instructions PDF

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Summary of Content for Hikoki RB24E Blower Handling Instructions PDF

RB24E / RB24E (S)

Blower

RB24E

Handling Instructions

Read the manual carefully before operating this machine.

T

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4 5 6

7 8 9

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13 14 15

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Meanings of symbols

NOTE! Some units do not carry them.

symbols WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

Read, understand and follow all warnings and instructions in this manual and on the unit.

It is important that you read, fully understand and observe the following safety precautions and warnings. Careless or improper use of the unit may cause serious or fatal injury.

Always wear eye, head and ear protectors when using this unit.

Explains choke position. Upper sign indicates choke closed and the lower fully open.

WARNING DANGER Keep hands off from rotating fan. For vacuum, vacuum pipe and bag must be in place. For blower, dust cover must be securely installed.

WARNING DANGER Hot surfaces ; The muffler or catalytic muffler and surrounding cover may become extremely hot. Always keep clear of exhaust and muffler area, otherwise serious personal injury may occur.

Index What is what? ................................................................ Warnings and safety instructions .................................. Specifications ................................................................ Assembly procedures .................................................... Operating procedures ................................................... Maintenance .................................................................. Parts breakdown ...........................................................

2 3 4 5 5 6 7

Keep all children, bystanders and helpers 50 ft (15 m) away from the unit. If anyone approaches you, stop the engine immediately.

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What is what?

Since this manual covers several models, there may be some difference between pictures and your unit. Use the instructions that apply to your unit.

1. Fuel cap 2. Throttle trigger 3. Starter handle 4. Fuel tank 5. Carburetor 6. Air cleaner 7. Handle 8. Suspension eyelet 9. Ignition switch

10. Straight pipe 11. Fan-headed pipe 12. Dust cover 13. Spark plug 14. Choke knob 15. Priming bulb 16. Cruise lever 17. Combi box spanner 18. Handling instructions

17 18

6 2 13 108

14

15

1 4 3 5

11

12

7916

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Warnings and safety instructions Pay special attention to statements preceded by the following words:

WARNING Indicates a strong possibility of severe personal injury or loss of life, if instructions are not followed.

CAUTION Indicates a possibility of personal injury or equipment damage, if instructions are not followed.

NOTE Helpful information for correct function and use.

Operator safety IMPORTANT: A dust filter mask should be worn during operation. Always wear a safety face shield or goggles. Always wear heavy, long pants, boots and gloves. Do not wear

loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair so it is above shoulder length.

Do not operate this tool when you are tired, ill or under the influence of alcohol, drugs or medication.

Never let a child or inexperienced person operate the machine. Wear hearing protection. Pay attention to your surroundings.

Be aware of any bystanders who may be signaling a problem. Remove safety equipment immediately upon shutting off engine.

Wear head protection. Never start or run the engine inside a closed room or building.

Breathing exhaust fumes can kill. Keep handles free of oil and fuel. Keep hands away from moving part or heated area. Do not grab or hold the unit by the blow pipe. When the unit is turned off make sure the engine has stopped

before the unit is set down. When operation is prolonged, take a break from time to time

so that you may avoid possible Hand-Arm Vibration Syndrome (HAVS) which is caused by vibration.

WARNING Antivibration systems do not guarantee that you will not sustain Hand-Arm Vibration Syndrome (HAVS) or carpal tunnel syndrome. Therefore, continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.

WARNING If you are using any medical electric/electronic devices such as a pacemaker, consult your physician as well as the device manufacturer prior to operating any power equipment.

Unit / machine safety Inspect the entire unit/machine before each use. Replace

damaged parts. Check for fuel leaks and make sure all fasteners are in place and securely tightened.

Replace parts that are cracked, chipped or damaged in any way before using the unit/machine.

Make sure the safety guard is properly attached. Keep others away when making carburetor adjustments. Use only accessories as recommended for this unit/machine by

the manufacturer.

WARNING Never modify the unit/machine in any way. Do not use your unit/machine for any job except that for which it is intended.

Fuel safety NOTE Empty the fuel tank before storing the tool. It is a must otherwise

fuel may corrode causing carburetor damage. It is recommended that the fuel be emptied after each use. If fuel Is left In the tank, store so fuel will not leak.

Fuel contains highly flammable and it is possible to get the serious personal injury when inhaling or spilling on your body. Always pay attention when handling fuel. Always have good ventilation when handling fuel inside building.

Mix and pour fuel outdoors and where there are no sparks or flames.

Use a container approved for fuel. Do not smoke or allow smoking near fuel or the unit/machine or

while using the unit/machine. Wipe up all fuel spills before starting engine. Move at least 3 m away from fueling site before starting engine. Stop engine before removing fuel cap. Store unit/machine and fuel in area where fuel vapors cannot

reach sparks or open flames from water heaters, electric motors or switches, furnaces. etc.

WARNING Fuel is easy to ignite or get explosion or inhale fumes, so that pay special attention when handling or filling fuel.

Blowing safety Operate power equipment only at reasonable hours-not

early in the morning or late at night when people might be disturbed. Comply with times listed in local ordinances. Usual recommendations are 9:00 a.m. to 5:00 p.m., Monday through Saturday,

Never direct discharge of air toward bystanders nor allow anyone near the area of operation. Use care in directing discharge to avoid glass enclosures, automobiles, etc.

Stay alert for uneven sidewalks, holes in terrain or other unstable condition when using the tool.

Take all possible precautions when leaving the tool unattended such as stopping the engine.

Never operate the tool without guards, blow pipes or other protective device in place. (If so equipped.)

Use rakes and brooms to loosen debris before blowing. Keep others including children, animals, bystanders and helpers

outside the 15 m hazard zone. Stop the engine immediately if you are approached.

Always keep the engine on the right side of your body. (Blower only) Keep firm footing and balance. Do not over-reach. Keep all parts of your body away from the muffler. Always carry a first-aid kit when operating any power equipment. Never start or run the engine inside a closed room or building

and/or near inflammable liquids. Breathing exhaust fumes can kill.

Maintenance safety Maintain the unit/machine according to recommended

procedures. Disconnect the spark plug before performing maintenance except

for carburetor adjustments. Keep others away when making carburetor adjustments. Use only genuine HITACHI replacement parts as recommended

by the manufacturer.

CAUTION Do not disassemble the recoil starter. You may get a possibility of personal injury with recoil spring.

Transport and storage Carry the unit/machine by hand with the engine stopped and the

muffler away from your body. Allow the engine to cool, empty the fuel tank, and secure the unit/

machine before storing or transporting in a vehicle. Empty the fuel tank before storing the unit/machine, It is

recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.

Store unit/machine out of the reach of children. Clean and maintenance the unit carefully and store it in a dry

place Make sure engine switch is off when transporting or storing.

If situations occur which are not covered in this manual, take care and use common sense. Contact Hitachi Authorized Service Centers if you need assistance.

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RB24E / RB24E (S)MODEL

NGK BMR7A

23.9

Oiled foam filter system

By ANSI 68.0 By CEN 81.0

101

104

0.6

0.6

5.0

11.2

1.5

Specifications

MODEL

NOTE : Equivalent noise level/vibration level are calculated as the time-weighted energy total for noise/vibration levels under various working conditions with the following time distribution : 1/7 idle, 6/7 racing.

*All data subject to change without notice.

Engine Size (ml)

Spark Plug

Air Cleaner

Dry Weight (kg)

Fuel Tank Capacity ( )

Sound pressure level LpA (dB(A)) by ISO 22868

Uncertainty (dB(A))

Sound power level LwA (dB(A)) by ISO 22868

Sound power level LwA (dB(A)) by 2000/14/EC

Vibration level (m/s2) by ISO 22867

Uncertainty (m/s2)

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RB24E / RB24E (S)MODEL

NGK BMR7A

23.9

Oiled foam filter system

By ANSI 68.0 By CEN 81.0

101

104

0.6

0.6

5.0

11.2

1.5

Assembly procedures WARNING

Make sure the engine is turned off/stopped and not hot before assembly.

Blow pipes to main body (Fig. 1) Inspect the main body and accessories. Connect straight pipe (1) and other pipe(s) securely. (See page 1 ) Align groove (2) in straight pipe with projection (3) on blower housing (or another pipe) and slide the pipe onto the blower housing (or another pipe). Rotate the pipe clockwise to lock it into place.

Fan headed pipe to straight pipe (Fig. 2) Align groove (2) on the fan headed pipe (4) and projection (3) on

2nd straight pipe (1) and rotate the fan head in place.

NOTE (Optional) Vacuum attachment is offered as an optional kit which converts the hand-held blower into a vacuum cleaner. For installation see optional kit (RB-HVA) manual.

NOTE ; Safety future If you try to open the dust cover (5) when engine is running, it will automatically stop the engine. (Fig.3) But never try to open the dust cover (5) when engine is running even with this future, otherwise serious personal injury may occur.

Operating procedures

Fuel (Fig. 4)

WARNING This unit is equipped with a two-stroke engine. Always run

the engine on fuel, which is mixed with oil. Provide good ventilation, when fueling or handling fuel.

Fuel contains highly flammable and it is possible to get the serious personal injury when inhaling or spilling on your body. Always pay attention when handling fuel. Always have good ventilation when handling fuel inside building.

Fuel Always use branded 89 octane unleaded gasoline. Use genuine two-cycle oil or use a mix between 25:1 to 50:1,

please consult the oil bottle for the ratio or Hitachi Authorized Service Centers.

Only for the state of California at 50:1. If genuine oil is not available, use an anti-oxidant added quality

oil expressly labeled for air-cooled 2-cycle engine use (JASO FC GRADE OIL or ISO EGC GRADE). Do not use BIA or TCW (2-stroke water-cooling type) mixed oil.

Never use multi-grade oil (10 W/30) or waste oil. Always mix fuel and oil in a separate clean container.

Always start by filling half the amount of fuel, which is to be used. Then add the whole amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of fuel. Mix (shake) the fuel-mix thoroughly before filling the fuel tank.

Fueling

WARNING Always shut off the engine and let it cool for a few minutes

before refueling. Slowly open the fuel tank, when filling up with fuel, so that

possible over-pressure disappears. Tighten the fuel cap carefully, after fueling. Always move the unit at least 3 m (10 ft.) from the fueling area

before starting.

Do not smoke and/or allow flames or sparks near fuel when handling or filling fuel.

Always wash any spilled fuel from clothing immediately with soap. Be sure to check for any fuel leaking after refueling.

Before fueling, clean the tank cap area carefully, to ensure that no dirt falls into the tank. Make sure that the fuel is well mixed by shaking the container, before fueling.

Starting the cold engine CAUTION Do not start if the pipe and dust cover are obstructed by the ground or any other object. 1. Set ignition switch (6) to ON position. (Fig. 5) *Push priming bulb (7) several times so that fuel flows through the

bulb or return pipe. (8) (Fig. 6) 2. Set choke lever to CLOSED position. (Fig. 7) 3. Pull recoil starter briskly, taking care to keep the handle in your

grasp and not allowing it to snap back. (Fig. 8) 4. When you hear the engine want to start, return choke lever to

RUN position (open). Then pull recoil starter briskly again.

WARNING Never start or run the engine inside a closed room or building

and/or near the inflammable liquid. Breathing exhaust fumes can kill.

Do not allow the rope to snap back in and always hold the unit firmly.

NOTE If engine does not start, repeat procedures from 2 to 4. 5. After starting engine, allow the engine about 2-3 minutes to

warm up before subjecting it to any load.

Starting the warm engine Use only 1 and 3 of the starting procedure for cold engine. If the engine dose not start, use the same starting procedure as for a cold engine.

Operating blower (Fig. 9) A low speed should be used to blow leaves and dry grass. A medium speed should be used to clean wet leaves and grass. A high speed should be used when moving gravel, dirt or other

heavy materials.

WARNING Do not direct discharge of air toward people or pet. The unit should be operated in a well ventilated area. Never perform assembly or disassembly procedures with

engine running or serious personal injury may result. Never touch muffler, spark plug, or other metallic parts while

engine is in running or immediately after shutting off engine.

CAUTION This blower has been designed and adjusted to be used with all blowing pipes attached (See page 1). It must never be operated without the straight pipe, and fan headed pipe.

NOTE When you hear or feel strange sound or vibration, stop engine immediately and check if anything blocks fans or pipes, If so, remove it and check for damage.

Stopping (Fig. 10) Decrease engine speed and run at an idle for a few minutes, then turn off ignition switch.

NOTE If the engine dose not stop, it can be forced to stop by setting the choke lever to CLOSED position. Before restarting the engine, ask Hitachi Authorized Service Centers for repairs.

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Maintenance MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NON-ROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL.

Carburetor adjustment (Fig. 11) In the carburetor, fuel is mixed with air. When the engine is test run at the factory, the carburetor is adjusted. A further adjustment may be required, according to climate and altitude. The carburetor has one adjustment possibility: T = Idle speed adjustment screw.

Idle speed adjustment (T) Check that the air filter is clean. If adjustment is required, turn IDLE speed Adjustment Screw (T) close (clockwise) to increase engine speed, open (counterclockwise) to decrease engine speed. Standard Idle rpm is 2800-3200rpm.

CAUTION The above adjusting procedure must be followed when adjustment is MADE or DAMAGE to engine will occur because of the incorrect condition.

NOTE Some models sold areas with strict exhaust emission regulation do not have high and low speed carburetor adjustments. Such adjustments may allow the engine to be operated outside of their emission compliance limits. For these models, the only carburetor adjustment is idle speed.

RECOMMENDATION: CARBURETOR ADJUSTMENT NEEDS THE SKILL OF EXPERIENCED OR WELL TRAINED PEOPLE, OR IS RECOMMENDED TO TAKE THE UNIT TO Hitachi Authorized Service Centers.

Air filter (Fig. 12) The air filter must be cleaned from dust and dirt in order to avoid: Carburetor malfunctions. Starting problems. Engine power reduction. Unnecessary wear on the engine parts. Abnormal fuel consumption. Remove the air cleaner cover by pushing and pulling back the tab on the top. (Fig. 12)

Cleaning the air filter Clean the cleaner element every day or every 8 hours of operation. More frequent cleaning is recommended under very dusty conditions. Wash the element in liquid detergent and water. Squeeze the element to remove the dirt. Press the element in a dry rag until it is completely dry. Saturate the element in 2 cycle oil. Squeeze the element to distribute the oil completely and to remove any excess oil. Replace the element and install the cover. (Fig. 13) An air filter that has been used for some time cannot be cleaned completely. Therefore, it must regularly be replaced with a new one. A damaged filter must always be replaced.

Fuel filter (Fig. 14) Drain all fuel from fuel tank and pull fuel filter line from tank. Pull filter element out of holder assembly and rinse element in warm water with detergent. Rinse thoroughly until all traces of detergent are eliminated. Squeeze, do not wring, away excess water and allow element to air dry.

NOTE If element is hard due to excessive dirt buildup, replace it.

Spark plug (Fig. 15) The spark plug condition is influenced by: An incorrect carburetor setting. Wrong fuel mixture (too much oil in the gasoline) A dirty air filter. Hard running conditions (such as cold weather). These factors cause deposits on the spark plug electrodes, which may result in malfunction and starting difficulties. If the engine is low on power, difficult to start or runs poorly at idling speed, always check the spark plug first. If the spark plug is dirty, clean it and check the electrode gap. Re-adjust if necessary. The correct gap is 0.6 mm. The spark plug should be replaced after about 100 operation hours or earlier if the electrodes are badly eroded.

NOTE In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this machine was originally equipped with resistor spark plug, use same type of spark plug for replacement.

Maintenance schedule Below you will find some general maintenance instructions. For further information please contact Hitachi Authorized Service Centers.

Daily maintenance Clean the exterior of the unit. Check that the air intake at the dust cover is not clogged. Check the dust cover for damage or cracks. Change the cover in

case of impacts or cracks. Check that nuts and screws are sufficiently tightened.

Weekly maintenance Check the starter, especially cord. Clean the exterior of the spark plug. Remove it and check the electrode gap. Adjust it to 0.6 mm, or

change the spark plug. Clean the air filter.

Monthly maintenance Rinse the fuel tank with gasoline, and clean fuel filter. Clean the exterior of the carburetor and the space around it.

Quarterly maintenance Clean the cooling fins on the cylinder. Clean the fan and the space around it. Clean the muffler of carbon.

CAUTION Cleaning of cylinder fins, fan and muffler shall be done by a Hitachi Authorized Service Centers.

NOTE When ordering the parts to your nearest dealer, please use the item No. showing on the parts breakdown section in this instruction.

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RB24E / RB24E (S)

B

B

ENGINE

13

12

14

15

16

43

38

41

42

39

40

52

53 54

56

57

64 65

66

67

68

69

70

71 72

50

51

55

12

1

2

3 4

5 6

7

8

9 10

11

58 59

60

61

62

63

73

74

75

76

77

78

79

80 81

82 81

80

83

44

46

24

26

82 28

33 35

29

36

30 31

32 37

45

47

48

19

20

34

22

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BLOWER

RECOIL STARTER

122

How to connect wires into Terminal

Green/Yellow

123

124

125

127

128

130

131 121

122

133 134

160

136

138

137

139

140

141

142

143 145

146

147

155

150

153

154

152

156

159

162

161

183 184

186

187

189

185

182

191

188

190

501

157

126

149

151

181

132

135

129

158

163

144

148

192

164

164

136 59

58

Green/Yellow

136

125

141

206

210

191

208 209

204

205

201

207

202 203

200

RB24E / RB24E (S)

RB24E

RB24E (S)

MEMO

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