Contents

Haas UMC-1000 Mill Operation Manual Supplement PDF

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Summary of Content for Haas UMC-1000 Mill Operation Manual Supplement PDF

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Haas Automation Inc. 2800 Sturgis Road

Oxnard, CA 93030-8933 U.S.A. | HaasCNC.com

2018 Haas Automation, Inc. All Rights Reserved. Copy by Permission Only. Copyright Strictly Enforced.

UMC-1000

Next Generation Control Operators Manual Supplement

96-8350 Revision A

December 2018 English

Original Instructions

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2018 Haas Automation, Inc.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the written permission of Haas Automation, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Haas Automation strives constantly to improve its high-quality products, the information contained in this manual is subject to change without notice. We have taken every precaution in the preparation of this manual; nevertheless, Haas Automation assumes no responsibility for errors or omissions, and we assume no liability for damages resulting from the use of the information contained in this publication.

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This product uses Java Technology from Oracle Corporation and we request that you acknowledge that Oracle owns the Java Trademark and all Java related Trademarks and agree to comply with the trademark guidelines at www.oracle.com/us/legal/third-party-trademarks/index.html.

Any further distribution of the Java programs (beyond this appliance/machine) is subject to a legally binding End User License Agreement with Oracle. Any use of the commercial features for production purposes requires a separate license from Oracle.

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LIMITED WARRANTY CERTIFICATE Haas Automation, Inc.

Covering Haas Automation, Inc. CNC Equipment

Effective September 1, 2010

Haas Automation Inc. (Haas or Manufacturer) provides a limited warranty on all new mills, turning centers, and rotary machines (collectively, CNC Machines) and their components (except those listed below under Limits and Exclusions of Warranty) (Components) that are manufactured by Haas and sold by Haas or its authorized distributors as set forth in this Certificate. The warranty set forth in this Certificate is a limited warranty, it is the only warranty by Manufacturer, and is subject to the terms and conditions of this Certificate.

Limited Warranty Coverage

Each CNC Machine and its Components (collectively, Haas Products) are warranted by Manufacturer against defects in material and workmanship. This warranty is provided only to an end-user of the CNC Machine (a Customer). The period of this limited warranty is one (1) year. The warranty period commences on the date the CNC Machine is installed at the Customers facility. Customer may purchase an extension of the warranty period from an authorized Haas distributor (a Warranty Extension), any time during the first year of ownership.

Repair or Replacement Only

Manufacturers sole liability, and Customers exclusive remedy under this warranty, with respect to any and all Haas products, shall be limited to repairing or replacing, at the discretion of the Manufacturer, the defective Haas product.

Disclaimer of Warranty

This warranty is Manufacturers sole and exclusive warranty, and is in lieu of all other warranties of whatever kind or nature, express or implied, written or oral, including, but not limited to, any implied warranty of merchantability, implied warranty of fitness for a particular purpose, or other warranty of quality or performance or noninfringement. All such other warranties of whatever kind are hereby disclaimed by Manufacturer and waived by Customer.

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Limits and Exclusions of Warranty

Components subject to wear during normal use and over time, including, but not limited to, paint, window finish and condition, light bulbs, seals, wipers, gaskets, chip removal system (e.g., augers, chip chutes), belts, filters, door rollers, tool changer fingers, etc., are excluded from this warranty. Manufacturers specified maintenance procedures must be adhered to and recorded in order to maintain this warranty. This warranty is void if Manufacturer determines that (i) any Haas Product was subjected to mishandling, misuse, abuse, neglect, accident, improper installation, improper maintenance, improper storage, or improper operation or application, including the use of improper coolants or other fluids, (ii) any Haas Product was improperly repaired or serviced by Customer, an unauthorized service technician, or other unauthorized person, (iii) Customer or any person makes or attempts to make any modification to any Haas Product without the prior written authorization of Manufacturer, and/or (iv) any Haas Product was used for any non-commercial use (such as personal or household use). This warranty does not cover damage or defect due to an external influence or matters beyond the reasonable control of Manufacturer, including, but not limited to, theft, vandalism, fire, weather condition (such as rain, flood, wind, lightning, or earthquake), or acts of war or terrorism.

Without limiting the generality of any of the exclusions or limitations described in this Certificate, this warranty does not include any warranty that any Haas Product will meet any persons production specifications or other requirements, or that operation of any Haas Product will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of any Haas Product by any person, and Manufacturer shall not incur any liability to any person for any failure in design, production, operation, performance, or otherwise of any Haas Product, other than repair or replacement of same as set forth in the warranty above.

Limitation of Liability and Damages

Manufacturer will not be liable to Customer or any other person for any compensatory, incidental, consequential, punitive, special, or other damage or claim, whether in an action in contract, tort, or other legal or equitable theory, arising out of or related to any Haas product, other products or services provided by Manufacturer or an authorized distributor, service technician, or other authorized representative of Manufacturer (collectively, authorized representative), or the failure of parts or products made by using any Haas Product, even if Manufacturer or any authorized representative has been advised of the possibility of such damages, which damage or claim includes, but is not limited to, loss of profits, lost data, lost products, loss of revenue, loss of use, cost of down time, business good will, any damage to equipment, premises, or other property of any person, and any damage that may be caused by a malfunction of any Haas product. All such damages and claims are disclaimed by Manufacturer and waived by Customer. Manufacturers sole liability, and Customers exclusive remedy, for damages and claims for any cause whatsoever shall be limited to repair or replacement, at the discretion of Manufacturer, of the defective Haas Product as provided in this warranty.

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Customer has accepted the limitations and restrictions set forth in this Certificate, including, but not limited to, the restriction on its right to recover damages, as part of its bargain with Manufacturer or its Authorized Representative. Customer realizes and acknowledges that the price of the Haas Products would be higher if Manufacturer were required to be responsible for damages and claims beyond the scope of this warranty.

Entire Agreement

This Certificate supersedes any and all other agreements, promises, representations, or warranties, either oral or in writing, between the parties or by Manufacturer with respect to subject matter of this Certificate, and contains all of the covenants and agreements between the parties or by Manufacturer with respect to such subject matter. Manufacturer hereby expressly rejects any other agreements, promises, representations, or warranties, either oral or in writing, that are in addition to or inconsistent with any term or condition of this Certificate. No term or condition set forth in this Certificate may be modified or amended, unless by a written agreement signed by both Manufacturer and Customer. Notwithstanding the foregoing, Manufacturer will honor a Warranty Extension only to the extent that it extends the applicable warranty period.

Transferability

This warranty is transferable from the original Customer to another party if the CNC Machine is sold via private sale before the end of the warranty period, provided that written notice thereof is provided to Manufacturer and this warranty is not void at the time of transfer. The transferee of this warranty will be subject to all terms and conditions of this Certificate.

Miscellaneous

This warranty shall be governed by the laws of the State of California without application of rules on conflicts of laws. Any and all disputes arising from this warranty shall be resolved in a court of competent jurisdiction located in Ventura County, Los Angeles County, or Orange County, California. Any term or provision of this Certificate that is invalid or unenforceable in any situation in any jurisdiction shall not affect the validity or enforceability of the remaining terms and provisions hereof, or the validity or enforceability of the offending term or provision in any other situation or in any other jurisdiction.

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Customer Feedback If you have concerns or questions regarding this Operators Manual, please contact us on our website, www.HaasCNC.com. Use the Contact Us link and send your comments to the Customer Advocate.

Join Haas owners online and be a part of the greater CNC community at these sites:

haasparts.com Your Source for Genuine Haas Parts

www.facebook.com/HaasAutomationInc Haas Automation on Facebook

www.twitter.com/Haas_Automation Follow us on Twitter

www.linkedin.com/company/haas-automation Haas Automation on LinkedIn

www.youtube.com/user/haasautomation Product videos and information

www.flickr.com/photos/haasautomation Product photos and information

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Customer Satisfaction Policy Dear Haas Customer,

Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc. and the Haas distributor (HFO) where you purchased your equipment. Normally, your HFO will rapidly resolve any concerns you have about your sales transaction or the operation of your equipment.

However, if your concerns are not resolved to your complete satisfaction, and you have discussed your concerns with a member of the HFOs management, the General Manager, or the HFOs owner directly, please do the following:

Contact Haas Automations Customer Service Advocate at 805-988-6980. So that we may resolve your concerns as quickly as possible, please have the following information available when you call:

Your company name, address, and phone number The machine model and serial number The HFO name, and the name of your latest contact at the HFO The nature of your concern

If you wish to write Haas Automation, please use this address:

Haas Automation, Inc. U.S.A. 2800 Sturgis Road Oxnard CA 93030 Att: Customer Satisfaction Manager email: customerservice@HaasCNC.com

Once you contact the Haas Automation Customer Service Center, we will make every effort to work directly with you and your HFO to quickly resolve your concerns. At Haas Automation, we know that a good Customer-Distributor-Manufacturer relationship will help ensure continued success for all concerned.

International:

Haas Automation, Europe Mercuriusstraat 28, B-1930 Zaventem, Belgium email: customerservice@HaasCNC.com

Haas Automation, Asia No. 96 Yi Wei Road 67, Waigaoqiao FTZ Shanghai 200131 P.R.C. email: customerservice@HaasCNC.com

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Declaration of Conformity Product: Mill (Vertical and Horizontal)*

*Including all options factory- or field-installed by a certified Haas Factory Outlet (HFO)

Manufactured By: Haas Automation, Inc.

2800 Sturgis Road, Oxnard, CA 93030

805-278-1800

We declare, in sole responsibility, that the above-listed products, to which this declaration refers, comply with the regulations as outlined in the CE directive for Machining Centers:

Machinery Directive 2006/42/EC Electromagnetic Compatibility Directive 2014/30/EU Additional Standards:

EN 60204-1:2006/A1:2009 EN 614-1:2006+A1:2009 EN 894-1:1997+A1:2008 CEN 13849-1:2015

RoHS2: COMPLIANT (2011/65/EU) by Exemption per producer documentation.

Exempt by:

a) Large scale stationary industrial tool. b) Lead as an alloying element in steel, aluminum, and copper. c) Cadmium and its compounds in electrical contacts.

Person authorized to compile technical file:

Jens Thing

Address:

Haas Automation Europe Mercuriusstraat 28 B-1930 Zaventem Belgium

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USA: Haas Automation certifies this machine to be in compliance with the OSHA and ANSI design and manufacturing standards listed below. Operation of this machine will be compliant with the below-listed standards only as long as the owner and operator continue to follow the operation, maintenance, and training requirements of these standards.

OSHA 1910.212 - General Requirements for All Machines ANSI B11.5-1983 (R1994) Drilling, Milling, and Boring Machines ANSI B11.19-2003 Performance Criteria for Safeguarding ANSI B11.23-2002 Safety Requirements for Machining Centers and Automatic

Numerically Controlled Milling, Drilling, and Boring Machines ANSI B11.TR3-2000 Risk Assessment and Risk Reduction - A Guideline to Estimate,

Evaluate, and Reduce Risks Associated with Machine Tools

CANADA: As the original equipment manufacturer, we declare that the listed products comply with regulations as outlined in the Pre-Start Health and Safety Reviews Section 7 of Regulation 851 of the Occupational Health and Safety Act Regulations for Industrial Establishments for machine guarding provisions and standards.

Further, this document satisfies the notice-in-writing provision for exemption from Pre-Start inspection for the listed machinery as outlined in the Ontario Health and Safety Guidelines, PSR Guidelines dated April 2001. The PSR Guidelines allow that notice in writing from the original equipment manufacturer declaring conformity to applicable standards is acceptable for the exemption from Pre-Start Health and Safety Review.

Original Instructions

ETL LISTED CONFORMS TO NFPA STD 79

ANSI/UL STD 508 UL SUBJECT 2011

CERTIFIED TO CAN/CSA STD C22.2 N O.73

All Haas CNC machine tools carry the ETL Listed mark, certifying that they conform to the NFPA 79 Electrical Standard for Industrial Machinery and the Canadian equivalent, CAN/CSA C22.2 No. 73. The ETL Listed and cETL Listed marks are awarded to products that have successfully undergone testing by Intertek Testing Services (ITS), an alternative to Underwriters' Laboratories.

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Haas Automation has been assessed for conformance with the provisions set forth by ISO 9001: 2015. Scope of Registration: Design and Manufacture of CNC Machines Tools and Accessories, Sheet Metal Fabrication. The conditions for maintaining this certificate of registration are set forth in ISA's Registration Policies 5.1. This registration is granted subject to the organization maintaining compliance to the noted stardard. The validity of this certificate is dependent upon ongoing surveillance audits.

9001 : 2015

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Users Operator Manual and other Online Resources This manual is the operation and programming manual that applies to all Haas Mills.

An English language version of this manual is supplied to all customers and is marked "Original Instructions".

For many other areas of the world, there is a translation of this manual marked "Translation of Original Instructions".

This manual contains an unsigned version of the EU required "Declaration Of Conformity". European customers are provided a signed English version of the Declaration of Conformity with Model Name and Serial Number.

Besides this manual, there is a tremendous amount of additional information online at: www.haascnc.com under the OWNERS section.

Both this manual and the translations of this manual are available online for machines up to approximately 15 years old.

The CNC control of your machine also contains all of this manual in many languages and can be found by pressing the [HELP] button.

Many machine models come with manual supplement that is also available online.

All machine options also have additional information online.

Maintenance and service information is available online.

The online "Installation Guide" contains information and check list for Air & Electrical requirements, Optional Mist Extractor, Shipping Dimensions, weight, Lifting Instructions, foundation and placement, etc.

Guidance on proper coolant and Coolant Maintenance is located in the Operators Manual and Online.

Air and Pneumatic diagrams are located on the inside of the lubrication panel door and CNC control door.

Lubrication, grease, oil and hydraulic fluid types are listed on a decal on the machine's lubrication panel.

How to Use This Manual

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How to Use This Manual To get the maximum benefit of your new Haas machine, read this manual thoroughly and refer to it often. The content of this manual is also available on your machine control under the HELP function.

IMPORTANT: Before you operate the machine, read and understand the Operators Manual Safety chapter.

Declaration of Warnings Throughout this manual, important statements are set off from the main text with an icon and an associated signal word: Danger, Warning, Caution, or Note. The icon and signal word indicate the severity of the condition or situation. Be sure to read these statements and take special care to follow the instructions.

Description Example

Danger means that there is a condition or situation that will cause death or severe injury if you do not follow the instructions given. DANGER: No step. Risk of electrocution, bodily

injury, or machine damage. Do not climb or stand on this area.

Warning means that there is a condition or situation that will cause moderate injury if you do not follow the instructions given. WARNING: Never put your hands between the

tool changer and the spindle head.

Caution means that minor injury or machine damage could occur if you do not follow the instructions given. You may also have to start a procedure over if you do not follow the instructions in a caution statement.

CAUTION: Power down the machine before you do maintenance tasks.

Note means that the text gives additional information, clarification, or helpful hints.

NOTE: Follow these guidelines if the machine is equipped with the optional extended Z-clearance table.

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Text Conventions Used in this Manual

Description Text Example

Code Block text gives program examples. G00 G90 G54 X0. Y0.;

A Control Button Reference gives the name of a control key or button that you are to press.

Press [CYCLE START].

A File Path describes a sequence of file system directories.

Service > Documents and Software >...

A Mode Reference describes a machine mode. MDI

A Screen Element describes an object on the machines display that you interact with.

Select the SYSTEM tab.

System Output describes text that the machine control displays in response to your actions.

PROGRAM END

User Input describes text that you should enter into the machine control.

G04 P1.;

Variable n indicates a range of non-negative integers from 0 to 9.

Dnn represents D00 through D99.

How to Use This Manual

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Contents

Chapter 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 General Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.1 Summary of Types of Operation for Haas Automation Machine Tools . . . . . . . . . . . . . . . . . . . . . . . 2

1.1.2 Read Before Operating . . . . . . . . . . . . . . . . . . 4 1.1.3 Machine Environmental Limits . . . . . . . . . . . . . . . 6 1.1.4 Machine Noise Limits . . . . . . . . . . . . . . . . . . . 7

1.2 Unattended Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Door Rules - Run / Setup Mode . . . . . . . . . . . . . . . . . . . . . 8

1.3.1 Robot Cells . . . . . . . . . . . . . . . . . . . . . . . . 10 1.3.2 Mist Extraction / Enclosure Evacuation . . . . . . . . . . 10

1.4 Modifications to the Machine . . . . . . . . . . . . . . . . . . . . . . 10 1.5 Improper Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.6 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.1 Decal Symbols Reference . . . . . . . . . . . . . . . . . 12 1.6.2 Other Safety Information. . . . . . . . . . . . . . . . . . 16 1.6.3 More Information Online . . . . . . . . . . . . . . . . . . 16

Chapter 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.2 UMC-1000 Workstations . . . . . . . . . . . . . . . . . . . . . . . . 17 2.3 Axis Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.4 UMC-1000 Specifications . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 3 Wireless Intuitive Probing System (WIPS). . . . . . . . . . . . . . . . 21 3.1 UMC WIPS Basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.2 UMC VPS Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.3 Machine Rotary Zero Point (MRZP) Offsets. . . . . . . . . . . . . . . 22

3.3.1 Check MRZP Offsets with VPS . . . . . . . . . . . . . . 22

Chapter 4 G234 - Tool Center Point Control (TCPC) . . . . . . . . . . . . . . . . 25 4.1 G234 - Tool Center Point Control (TCPC) (Group 08) . . . . . . . . . 25

Chapter 5 G254 - Dynamic Work Offset (DWO) . . . . . . . . . . . . . . . . . . . 31 5.1 G254 - Dynamic Work Offset (DWO) (Group 23) . . . . . . . . . . . . 31

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Chapter 6 Setting Work and Tool Offsets . . . . . . . . . . . . . . . . . . . . . .35 6.1 Set the B-Axis Work Offset . . . . . . . . . . . . . . . . . . . . . . . 35 6.2 Set the C-Axis Work Offset . . . . . . . . . . . . . . . . . . . . . . . 35 6.3 Set the X-, Y-, and Z-Axis Work Offsets Manually. . . . . . . . . . . . 36 6.4 Set the X-, Y-, and Z-Axis Work Offsets with WIPS . . . . . . . . . . . 40

Chapter 7 Rotary Unwind and Setting 247 . . . . . . . . . . . . . . . . . . . . . .43 7.1 Quick Rotary G28 (Home) . . . . . . . . . . . . . . . . . . . . . . . . 43 7.2 247 - Simultaneous XYZ Motion in Tool Change . . . . . . . . . . . . 43

Chapter 8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 8.2 UMC-1000 Maintenance Schedule . . . . . . . . . . . . . . . . . . . 45 8.3 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . . 48

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Safety

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Chapter 1: Safety 1.1 General Safety Notes

CAUTION: Only authorized and trained personnel may operate this equipment. You must always act in accordance with the Operator's manual, safety decals, safety procedures, and instructions for safe machine operation. Untrained personnel present a hazard to themselves and the machine.

IMPORTANT: Do not operate this machine until you have read all warnings, cautions, and instructions.

CAUTION: The sample programs in this manual have been tested for accuracy, but they are for illustrative purposes only. The programs do not define tools, offsets, or materials. They do not describe workholding or other fixturing. If you choose to run a sample program on your machine, do so in Graphics mode. Always follow safe machining practices when you run an unfamiliar program.

All CNC machines present hazards from rotating cutting tools, belts and pulleys, high voltage electricity, noise, and compressed air. When you use CNC machines and their components, you must always follow basic safety precautions to reduce the risk of personal injury and mechanical damage.

The work area must be adequately illuminated to allow clear view and safe operation of the machine. This includes the operator work area and all areas of the machine that might be accessed during maintenance or cleaning. Adequate illumination is the responsibility of the user.

Cutting tools, workholding, workpiece and coolant are beyond the scope and control of Haas Automation, Inc. Each of these potential hazards associated with it (sharp edges, heavy lifting considerations, chemical composition, etc) and it is the responsibility of the user to take appropriate action (PPE, training, etc).

Cleaning of the machine is required during normal use and prior to maintenance or repair. Optional equipment is available to aid cleaning such as washdown hoses, chip conveyors and chip augers. Safe use of this equipment requires training and might require appropriate PPE and is the responsibility of the user.

This operators manual is intended as a reference guide and is not to be the sole source of training. Complete operator training is available from the authorized Haas distributor.

General Safety Notes

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1.1.1 Summary of Types of Operation for Haas Automation Machine Tools Haas CNC Mills are intended for cutting and shaping of metals and other hard materials. They are general purpose in nature and a list of all of those materials and types of cutting would never be complete. Almost all cutting and shaping is performed by a rotating tool mounted in a spindle. Rotation of the mill is not required. Some cutting operations require liquid coolant. That coolant is also an option depending on the type of cutting.

Operations of Haas Mills are separated into three areas. They are: Operations, Maintenance, and Service. Operations and Maintenance are intended to be performed by a trained and qualified machine operator. This Operator's Manual contains some of the information necessary to operate the machine. All other machine operations are to be considered Service. Service is only to be performed by specially trained service personnel.

Operation of this machine consists of the following:

1. Machine Setup

Machine setup is done to initially set up the tools, offsets, and fixtures required to perform a repetitive function that later is called machine operation. Some machine setup functions can be done with the door open but are limited to hold to run.

2. Machine operating in Automatic Mode

Automatic operation is initiated with Cycle-Start and can only be done with the doors closed.

3. Operator loading and unloading of materials (parts)

Parts loading and unloading is what precedes and follows an automatic operation. This must be done with the doors open and all machine automatic motion is stopped when the door is open.

4. Operator loading and unloading of cutting tools

Tool loading and unloading is done less often than setup. It is often required when a tool has become worn and must be replaced.

Maintenance only consists of the following:

1. Adding and maintaining condition of coolant

Adding coolant and maintaining coolant concentration is required at regular intervals. This is a normal operator function and is either done from a safe location outside of the work enclosure or with the doors open and the machine stopped.

Safety

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2. Adding lubricants

Adding lubricants for spindle and axes is required at regular intervals. These are often months or years in length. This is a normal operator function and is always done from a safe location outside of the work enclosure.

3. Cleaning chips out of the machine

Cleaning out of chips is required at intervals dictated by the type of machining performed. This is a normal operator function. It is performed with the doors open and all of the machine operation is stopped.

Service only consists of the following:

1. Repairing of a machine that is not operating correctly

Any machine that is not operating correctly requires service by factory trained personnel. This is never an operator function. It is not considered maintenance. Installation and service instructions are provided separately from the Operators Manual.

2. Machine moving, unpacking, and installation

Haas machines are shipped to a users location almost ready to operate. They still require a trained service person to complete the installation. Installation and service instructions are provided separately from the Operators Manual.

3. Machine packing

Machine packing for shipment requires the same packing material supplied by Haas in the original shipment. Packing requires a trained service person to complete the installation. Shipping instructions are provided separately from the Operators Manual.

4. Decommission, dismantle and disposal

Machine is not expected to be disassembled for shipment; it can be moved in its entirety in the same manner in which it was installed. Machine can be returned to the manufacturers distributor for disposal; manufacturer accepts any/all components for recycling per Directive 2002/96/EC.

5. End-of-life disposal

End-of-life disposal must conform to the laws and regulations in the region the machine is located. This is a jointly the responsibility of the owner and seller of the machine. The risk analysis does not address this phase.

General Safety Notes

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1.1.2 Read Before Operating

DANGER: Do not enter the machining area any time the machine is in motion, or at any time that machine motion is possible. Severe injury or death may result. Motion is possible when the power is on and the machine is not in [EMERGENCY STOP].

Basic safety:

This machine can cause severe bodily injury. This machine is automatically controlled and may start at any time. Consult your local safety codes and regulations before you operate the machine.

Contact your dealer if you have questions about safety issues. It is the machine owners responsibility to make sure that everyone who is involved

in installing and operating the machine is fully acquainted with the operation and safety instructions provided with the machine, BEFORE they work with the machine. The ultimate responsibility for safety rests with the machine owner and the individuals who work with the machine.

Use appropriate eye and ear protection when you operate the machine. Use appropriate gloves to remove processed material and to clean the machine. Replace windows immediately if they are damaged or severely scratched. Keep the side windows locked during operation (if available).

Electrical safety:

The electrical power must meet the required specifications. Attempting to run the machine from any other source can cause severe damage and will void the warranty.

The electrical panel should be closed and the key and latches on the control cabinet should be secured at all times, except during installation and service. At those times, only qualified electricians should have access to the panel. When the main circuit breaker is on, there is high voltage throughout the electrical panel (including the circuit boards and logic circuits) and some components operate at high temperatures; therefore, extreme caution is required. Once the machine is installed, the control cabinet must be locked, with the key available only to qualified service personnel.

Do not reset a circuit breaker until the reason for the fault is investigated and understood. Only Haas-trained service personnel should troubleshoot and repair Haas equipment.

Do not press [POWER UP] on the control pendant before the machine is fully installed.

Safety

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Operation Safety:

Do not operate the machine unless the doors are closed and the door interlocks are functioning correctly.

Check for damaged parts and tools before you operate the machine. Any part or tool that is damaged should be properly repaired or replaced by authorized personnel. Do not operate the machine if any component does not appear to be functioning correctly.

Rotating cutting tools can cause severe injury. When a program runs, the mill table and spindle head can move rapidly at any time.

Improperly clamped parts machined at high speeds/feeds may be ejected and puncture the enclosure. It is not safe to machine oversized or marginally clamped parts.

Release of person trapped in the machine:

No person should ever be located inside the machine during operation. In the unlikely event that a person is trapped inside the machine the emergency stop

button should be immediately be depressed and the person removed. If the person is pinched or entangled the machine should be powered off; then the

machine axes can be moved by use of a large external force in the direction required to free the person.

Recover from a jam or blockage:

Of the chip conveyor - Follow the cleaning instructions on the Work on Your Haas (go to www.haascnc.com click on the OWNERS link). If necessary, close the doors and reverse the conveyor so the jammed part or material is accessible, and remove. Use lifting equipment or get assistance for lifting heavy and awkward parts.

Of a tool and material/part - Close the doors, press [RESET] to clear and displayed alarms. Jog the axis so the tool and material are clear.

Of the Automatic Tool Changer/tool and spindle - Press [RECOVER] and follow the on-screen instructions.

If the alarms do not reset or you are unable to clear a blockage, contact your Haas Factory Outlet (HFO) for assistance.

Follow these guidelines when you work with the machine:

Normal operation - Keep the door closed and guards in place (for non-enclosed machines) while the machine operates.

Part loading and unloading An operator opens the door, completes the task, closes the door, and then presses [CYCLE START] (starting automatic motion).

Machining job set-up When set-up is complete, turn the set-up key to lock out set-mode and remove the key.

Maintenance / Machine Cleaner Press [EMERGENCY STOP] or [POWER OFF] on the machine before you enter the enclosure.

General Safety Notes

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Periodic maintenance of machine safety features:

Inspect door interlock mechanism for proper fit and function. Inspect safety windows and enclosure for damage or leaks. Verify all enclosure panels are in place.

Door Safety Interlock maintenance:

Inspect the door interlock, verify the door interlock key is not bent, misaligned, and that all fasteners are installed.

Inspect the door interlock itself for any signs of obstruction or misalignment. Immediately replace an components of the Door Safety Interlock system that do not

meet this criteria.

Door Safety Interlock testing:

With the machine in run mode, close the machine door, run the spindle at 100 RPM, pull the door and verify the door does not open.

Machine Enclosure and Safety Glass maintenance and testing:

Routine Maintenance:

Visually inspect the enclosure and safety glass for any signs of distortion, breakage or other damage.

Replace the Lexan windows after 7 years or if they are damaged or severely scratched.

Keep all safety glass and machine windows clean to allow proper viewing of the machine during operations.

A daily visual inspection of the machine enclosure to verify all panels are in place should be performed.

Testing of machine enclosure:

No testing of the machine enclosure is necessary.

Safety

7

1.1.3 Machine Environmental Limits This table list the environmental limits for safe operation:

T1.1: Environmental Limits (Indoor Use Only)

CAUTION: Do not operate the machine in explosive atmospheres (explosive vapors and/ or particulate matter).

1.1.4 Machine Noise Limits

CAUTION: Take precautions to prevent hearing damage from machine/machining noise. Wear ear protection, change your application (tooling, spindle speed, axis speed, fixturing, programmed path) to reduce noise, or restrict access to machine area during cutting.

Typical noise levels at the operators position during normal operation are as follows:

A-Weighted sound pressure level measurements will be 69.4dB or lower. C-Weighted instantaneous sound pressure levels will be 78.0dB or lower. LwA (sound power level A-weighted) will be 75.0dB or lower.

NOTE: Actual noise levels while cutting material are greatly affected by the users choice of material, cutting tools, speeds and feeds, workholding and other factors. These factors are application specific and are controlled by the user, not Haas Automation Inc.

Minimum Maximum

Operating Temperature 41 F (5.0 C) 122 F (50.0 C)

Storage Temperature -4 F (-20.0 C) 158 F (70.0 C)

Ambient Humidity 20% relative, non-condensing 90% relative, non-condensing

Altitude Sea Level 6,000 ft. (1,829 m)

Unattended Operation

8

1.2 Unattended Operation Fully enclosed Haas CNC machines are designed to operate unattended; however, your machining process may not be safe to operate unmonitored.

As it is the shop owners responsibility to set up the machine safely and use best practice machining techniques, it is also the owners responsibility to manage the progress of these methods. You must monitor your machining process to prevent damage, injury, or loss of life if a hazardous condition occurs.

For example, if there is the risk of fire due to the material machined, then you must install an appropriate fire suppression system to reduce the risk of harm to personnel, equipment, and the building. Contact a specialist to install monitoring tools before machines are allowed to run unattended.

It is especially important to select monitoring equipment that can immediately detect a problem and perform an appropriate action without human intervention.

1.3 Door Rules - Run / Setup Mode All Haas CNC machines are equipped with locks on the operator doors and a key switch on the side of the control pendant to lock and unlock setup mode. Generally, setup mode status (locked or unlocked) affects how the machine operates when the doors are opened.

Setup mode should be locked out (the keyswitch in the vertical, locked position) at most times. In Run and in Setup mode, the enclosure doors are locked closed during CNC program execution, spindle rotation or axis movement. The doors automatically unlock when the machine is not in cycle. Many machine functions are unavailable with the door open.

When unlocked, setup mode allows a skilled machinist more access to the machine to set up jobs. In this mode, machine behavior is dependent on whether the doors are opened or closed. The following charts summarize the modes and allowed functions.

NOTE: All these conditions follow assuming that the door is open and stays open before, during and the actions occur.

T1.2: Mill - Run/Setup Mode Restrictions

Machine Function RUN Mode SETUP Mode

Air Blast (AAG) On Not allowed. Not allowed.

Axis Jog using the Pendant Handle Jog

Not allowed. Allowed.

Safety

9

Axis Jog using the RJH Handle Jog

Not allowed. Allowed.

Axis Jog using the RJH shuttle knob

Not allowed. Not allowed.

Axis Rapid using Home G28 or Second Home

Not allowed. Not allowed.

Axis Zero Return Not allowed. Not allowed.

Automatic Pallet Change Not allowed. Not allowed.

APC Operation Buttons Not allowed. Not allowed.

Chip Conveyor [CHIP FWD, REV]

Not allowed. Not allowed.

[COOLANT] button on pendant Not allowed. Allowed.

[COOLANT] button on RJH. Not allowed. Allowed.

Move Programmable Coolant Spigot

Not allowed. Allowed.

Orient Spindle Not allowed. Not allowed.

Run a program, [CYCLE START] button on the pendant

Not allowed. Not allowed.

Run a program [CYCLE START] button on the RJH

Not allowed. Not allowed.

Run a program (Pallet) Not allowed. Not allowed.

Spindle [FWD] / [REV] button on the pendant

Not allowed. Not allowed.

Spindle [FWD] / [REV] on the RJH

Not allowed. Not allowed.

Tool Change [ATC FWD] / [ATC REV].

Not allowed. Not allowed.

Tool Release from Spindle Allowed. Allowed.

Machine Function RUN Mode SETUP Mode

Door Rules - Run / Setup Mode

10

DANGER: Do not attempt to override safety features. Doing so makes the machine unsafe and voids the warranty.

1.3.1 Robot Cells A machine in a robot cell is allowed to run a program while the door is open, regardless of the position of the Run-Setup key. While the door is open, the spindle speed is limited to the lower of the factory RPM limit or Setting 292, Door Open Spindle Speed Limit. If the door is opened while the spindle RPM is above the limit, the spindle will decelerate to the limit RPM. Closing the door removes the limit and the programmed RPM is restored.

This open-door condition is allowed only while a robot communicates with the CNC machine. Typically, an interface between the robot and the CNC machine addresses the safety of both machines.

Robot cell setup is beyond the scope of this manual. Work with a robot-cell integrator and your HFO to correctly set up a safe robot cell.

1.3.2 Mist Extraction / Enclosure Evacuation Some models have a provision installed that will allow for a mist extractor to be attached to the machine. There is also an optional enclosure exhaust system available that helps keep the mist out of the machine enclosure.

It is entirely up to the owner/operator to determine if and what type of mist extractor is best suited for the application.

The owner/operator assumes all responsibility for the installation of the mist extraction system.

Through Spindle Coolant (TSC) On

Not allowed. Not allowed.

Tool Air Blast (TAB) On Not allowed. Not allowed.

Machine Function RUN Mode SETUP Mode

Safety

11

1.4 Modifications to the Machine Haas Automation, Inc. is not responsible for damage caused by modifications you make to your Haas machine(s) with parts or kits not manufactured or sold by Haas Automation, Inc. The use of such parts or kits may void your warranty.

Some parts or kits manufactured or sold by Haas Automation, Inc. are considered user-installable. If you choose to install these parts or kits yourself, be sure to completely read the accompanying installation instructions. Make sure you understand the procedure, and how to do it safely, before you begin. If you have any doubts about your ability to complete the procedure, contact your Haas Factory Outlet (HFO) for assistance.

1.5 Improper Coolants Coolant is an important part of many machining operations. When it is correctly used and maintained, coolant can improve part finish, lengthen tool life, and protect machine components from rust and other damage. Improper coolants, however, can cause significant damage to your machine.

Such damage can void your warranty, but it can also introduce hazardous conditions to your shop. For example, coolant leaks through damaged seals could create a slipping hazard.

Improper coolant use includes, but is not limited to, these points:

Do not use plain water. This causes machine components to rust. Do not use flammable coolants. Do not use straight or neat mineral-oil products. These products cause damage to

rubber seals and tubing throughout the machine. If you use a minimum-quantity lubrication system for near-dry machining, use only the recommended oils.

Machine coolant must be water-soluble, synthetic oil-based or synthetic-based coolant or lubricant.

NOTE: Be sure to maintain your coolant mixture to keep the coolant concentrate at acceptable levels. Improperly maintained coolant mixtures can allow machine components to rust. Rust damage is not covered by your warranty.

Ask your HFO or your coolant dealer if you have questions about the specific coolant that you plan to use.

Safety Decals

12

1.6 Safety Decals The Haas factory puts decals on your machine to quickly communicate possible hazards. If decals become damaged or worn, or if you need additional decals to emphasize a particular safety point, contact your Haas Factory Outlet (HFO).

NOTE: Never alter or remove any safety decal or symbol.

Be sure to familiarize yourself with the symbols on the safety decals. The symbols are designed to quickly tell you the type of information they give:

Yellow Triangle - Describes a hazard. Red Circle with Slash-Through - Describes a prohibited action. Green Circle - Describes a recommended action. Black Circle - Gives information about machine or accessory operation.

F1.1: Example Safety Decal Symbols: [1] Hazard Description, [2] Prohibited Action, [3] Recommended Action.

1 2 3

Safety

13

1.6.1 Decal Symbols Reference This section gives explanations and clarifications for the safety symbols you will see on your machine.

T1.3: Hazard Symbols Yellow Triangles

Symbol Description

Moving parts can entangle, trap, crush, and cut. Keep all parts of your body away from machine parts when they move, or whenever motion is possible. Motion is possible when the power is on and the machine is not in [EMERGENCY STOP]. Secure loose clothing, hair, etc. Remember that automatically controlled devices can start at any time.

Do not touch rotating tools. Keep all parts of your body away from machine parts when they move, or whenever motion is possible. Motion is possible when the power is on and the machine is not in [EMERGENCY STOP]. Sharp tools and chips can easily cut skin.

The Regen is used by the spindle drive to dissipate excess power and will get hot. Always use care around the Regen.

There are high voltage components on the machine that can cause electrical shock. Always use care around high voltage components.

Safety Decals

14

T1.4: Prohibited Action Symbols Red Circles with Slash-Through

Long tools are dangerous, especially at spindle speeds higher than 5000 RPM. The tools can break and eject from the machine. Remember that machine enclosures are intended to stop coolant and chips. Enclosures may not stop broken tools or thrown parts. Always check your setup and tooling before you start machining.

Machining operations can create hazardous chips, dust or mist. This is function of the materials being cut, the metalworking fluid and cutting tools used and the machining speeds/feeds. It is up to the owner/operator of the machine to determine if personal protective equipment such as safety goggles or a respirator is required and also if a mist extraction system is needed. Some models have a provision for connecting a mist extraction system. Always read and understand the Safety Data Sheets (SDS) for the workpiece material, the cutting tools and the metalworking fluid.

Symbol Description

Do not enter the machine enclosure when the machine is capable of automatic motion. When you must enter the enclosure to complete tasks, press [EMERGENCY STOP] or power off the machine. Put a safety tag on the control pendant to alert other people that you are inside the machine, and that they must not turn on or operate the machine.

Do not machine ceramics.

Symbol Description

Safety

15

Do not attempt to load tools with the spindle dogs misaligned with the cutouts in the toolholder V-Flange.

Do not machine flammable materials. Do not use flammable coolants. Flammable materials in particulate or vapor form can become explosive. The machine enclosure is not designed to contain explosions or extinguish fire.

Do not use pure water as coolant. This will cause machine components to rust. Always use a rust-inhibitive coolant concentrate with water.

Symbol Description

Safety Decals

16

T1.5: Recommended Action Symbols Green Circles

Symbol Description

Keep the machine doors closed.

Always wear safety glasses or goggles when you are near a machine. Airborne debris can cause eye damage. Always wear hearing protection when you are near a machine. Machine noise can exceed 70 dBA.

Make sure the spindle dogs are correctly aligned with the cutouts in the toolholder V-flange.

Note the location of the tool release button. Press this button only when you are holding the tool. Some tools are very heavy. Handle these tools carefully; use both hands and have someone press the tool release button for you.

Safety

17

T1.6: Informational Symbols Black Circles

1.6.2 Other Safety Information You may find other decals on your machine, depending on the model and options installed. Be sure to read and understand these decals.

1.6.3 More Information Online For updated and supplemental information, including tips, tricks, maintenance procedures, and more, visit the Haas Service page at www.HaasCNC.com. You can also scan the code below with your mobile device to go directly to the Haas Service page:

Symbol Description

Maintain the recommended coolant concentration. A lean coolant mixture (less concentrated than recommended) may not effectively prevent machine components from rusting. A rich coolant mixture (more concentrated than recommended) wastes coolant concentrate without further benefit over the recommended concentration.

Safety Decals

18

Introduction

19

Chapter 2: Introduction 2.1 Overview

This operators manual supplement describes the unique features and functions of the UMC series of machines. Refer to your Mill Operators Manual for control operation, programming, and other general mill information.

You can find specific details about the UMC family, including information that is beyond the scope of this document, at www.HaasCNC.com.

2.2 UMC-1000 Workstations F2.1: This diagram illustrates the UMC-1000 three operator zones.

A: Operator Station. B:Check and Maintain Chip Conveyor. C:Check and Maintain Coolant, Coolant Pumps and Lubricants.

A

B

C

Axis Definitions

20

2.3 Axis Definitions F2.2: This diagram illustrates the (5) axes available on the UMC-1000.

2.4 UMC-1000 Specifications T2.1: UMC-1000 Specifications

Travels

S.A.E Metric

X Axis 40" 1016 mm

Y Axis 25" 635 mm

Z Axis 25" 635 mm

C- +

B

-35 +110

Introduction

21

T2.2: General Requirements

C-Axis Rotation 360 Rotation

B-Axis Tilt -35 to +110

Spindle Nose to Table (~ min.) 4" 102 mm

Spindle Nose to Table (~ max.) 29" 737 mm

For detailed machine dimensions, including work envelope information, refer to the UMC-1000 Machine Layout Drawing on www.haascnc.com.

Table

Platter Diameter 25" 635 mm

T-Slot Width 5/8" 16 mm

T-Slot Center Distance 4.92" 125 mm

Number of Standard T-Slots 5

Max. Weight on Table (evenly distributed)

1000 lb 454 kg

General Requirements

Air Required 4 scfm, 100 psi 113 L/min, 6.9 bar

Coolant Capacity 55 gal 208 L

Power Requirement, Low Voltage 195-260 VAC / 100A

Power Requirement, High Voltage 354-488 VAC / 50A

Machine Weight 17,000 lb 7711 kg

Travels

S.A.E Metric

UMC-1000 Specifications

22

Wireless Intuitive Probing System (WIPS)

23

Chapter 3: Wireless Intuitive Probing System (WIPS)

3.1 UMC WIPS Basics The Wireless Intuitive Probing System (WIPS) comes standard with the UMC-1000. This system can perform all of the standard probe routines found in the WIPS templates, and also includes special probe routines specifically for the UMC. These special probe routines use a tooling ball on a magnetic base to automatically find the machines centers of rotation.

Normally, you use WIPS to set tool and work offsets, but the UMC-1000 includes a master gauge length tool in case you need to set offsets manually (if, for example, a probe stylus breaks or the batteries lose power). The gage length tool included with your machine has a unique length that is etched on the tool.

NOTE: If you set the tool length offsets manually, you must also set the Z-Axis work offset manually.

3.2 UMC VPS Basics The Visual Programing System (VPS) (which contains Wireless Intuitive Probing (WIPS)) comes standard with the UMC-1000. This system can perform all of the standard probe routines found in the WIPS templates, and also includes special probe routines specifically for the UMC. These special probe routines use a tooling ball to automatically find the machines centers of rotation.

Normally, you use WIPS to set tool and work offsets, but the UMC-1000 includes a master gauge length tool in case you need to set offsets manually (if, for example, a probe stylus breaks or the batteries lose power). The gage length tool included with your machine has a unique length that is etched on the tool.

NOTE: If you set the tool length offsets manually, you must also set the Z-Axis work offset manually.

Machine Rotary Zero Point (MRZP) Offsets

24

3.3 Machine Rotary Zero Point (MRZP) Offsets The Machine Rotary Zero Point (MRZP) Offsets are control settings that define the location of the centers of rotation for the rotary table relative to the linear axes home position. Settings 255, 256, and 257 define the following:

255 MRZP X Offset

Location of the B Axis rotary center point relative to the X Axis home position.

256 MRZP Y Offset

Location of the C Axis rotary center point relative to the Y Axis home position.

257 MRZP Z Offset

Location of the B Axis rotary center point relative to the Z Axis home position.

The value stored in these settings is the distance from the home position of a linear axis to the center of rotation of a rotary axis. Setting 9 determines if the values are shown in inches or millimeters.

The Machine Rotary Zero Point (MRZP) Offsets are set at the factory.

3.3.1 Check MRZP Offsets with VPS The MRZP offsets can change over time. To make sure the UMC-1000, MRZP Offsets are correct do the following:

1. Place the tooling ball in the center of the X axis.

IMPORTANT: Make sure that the tooling ball is tightly attached to the calibration assembly. Do not over tighten the tooling ball.

Wireless Intuitive Probing System (WIPS)

25

F3.1: Calibration Tooling Ball

2. Place the work probe in the spindle. 3. Position the work probe over the tooling ball. 4. Navigate to [EDIT]>VPS>PROBING>CALIBRATION>MRZP and select B-Axis Tilt

C-Axis Rotary Finish Set and press [ENTER]. 5. Type gage ball diameter and press [ENTER]. 6. Follow the prompts to generate the probe program. Enter MDI mode and press

[CYCLE START]. The program generates the G-code and runs the program.

F3.2: B-Axis Tilt C-Axis Rotary MRZP Finish Set Generated Program

7. The program automatically places values in macro variables #10121 through #10123. These variables show the machine rotary zero point axis travel distance from the home position in the X, Y, and Z Axes.

8. If the MRZP locations have changed, enter the values from macro variables #10121, #10122, and #10123 into Settings 255, 256, and 257.

Machine Rotary Zero Point (MRZP) Offsets

26

G234 - Tool Center Point Control (TCPC)

27

Chapter 4: G234 - Tool Center Point Control (TCPC)

4.1 G234 - Tool Center Point Control (TCPC) (Group 08) G234 Tool Center Point Control (TCPC) is a software feature in the Haas CNC control that allows a machine to correctly run a contouring 4- or 5-axis program when the workpiece is not located in the exact location specified by a CAM-generated program. This eliminates the need to repost a program from the CAM system when the programmed and the actual workpiece locations are different.

The Haas CNC control combines the known centers of rotation for the rotary table (MRZP) and the location of the workpiece (e.g., active work offset G54) into a coordinate system. TCPC makes sure that this coordinate system remains fixed relative to the table; when the rotary axes rotate, the linear coordinate system rotates with them. Like any other work setup, the workpiece must have a work offset applied to it. This tells the Haas CNC control where the workpiece is located on the machine table.

The conceptual example and illustrations in this section represent a line segment from a full 4- or 5-axis program.

NOTE: For clarity, the illustrations in this section do not depict workholding. Also, as conceptual, representative drawings, they are not to scale and may not depict the exact axis motion described in the text.

The straight line edge highlighted in Figure F4.1 is defined by point (X0, Y0, Z0) and point (X0, Y-1., Z0). Movement along the Y Axis is all that is required for the machine to create this edge. The location of the workpiece is defined by work offset G54.

G234 - Tool Center Point Control (TCPC) (Group 08)

28

F4.1: Location of Workpiece Defined by G54

In Figure F4.2, the B and C Axes have been rotated 15 degrees each. To create the same edge, the machine needs to make an interpolated move with the X, Y, and Z Axes. Without TCPC, you would need to repost the CAM program for the machine to correctly create this edge.

F4.2: G234 (TCPC) Off and the B and C Axes Rotated

TCPC is invoked in Figure F4.3. The Haas CNC control knows the centers of rotation for the rotary table (MRZP), and the location of the workpiece (active work offset G54). This data is used to produce the desired machine motion from the original CAM-generated program. The machine follows an interpolated X-Y-Z path to create this edge, even though the program simply commands a single-axis move along the Y Axis.

X

Y

Z

X0, Y0, Z0 (G54)

X0, Y-1., Z0

G234 - Tool Center Point Control (TCPC)

29

F4.3: G234 (TCPC) On and the B and C Axes Rotated

G234 Program Example

%

O00003 (TCPC SAMPLE)

G20

G00 G17 G40 G80 G90 G94 G98

G53 Z0.

T1 M06

G00 G90 G54 B47.137 C116.354 (POSITION ROTARY AXES)

G00 G90 X-0.9762 Y1.9704 S10000 M03 (POSITION LINEAR AXES)

G234 H01 Z1.0907 (TCPC ON WITH LENGTH OFFSET 1, APPROACH IN Z-AXIS)

X0, Y0, Z0

X0, Y-1., Z0

G234 - Tool Center Point Control (TCPC) (Group 08)

30

G01 X-0.5688 Y1.1481 Z0.2391 F40.

X-0.4386 Y0.8854 Z-0.033

X-0.3085 Y0.6227 Z-0.3051

X-0.307 Y0.6189 Z-0.3009 B46.784 C116.382

X-0.3055 Y0.6152 Z-0.2966 B46.43 C116.411

X-0.304 Y0.6114 Z-0.2924 B46.076 C116.44

X-0.6202 Y0.5827 Z-0.5321 B63.846 C136.786

X-0.6194 Y0.5798 Z-0.5271 B63.504 C136.891

X-0.8807 Y0.8245 Z-0.3486

X-1.1421 Y1.0691 Z-0.1701

X-1.9601 Y1.8348 Z0.3884

G49 (TCPC OFF)

G00 G53 Z0.

G53 B0. C0.

G53 Y0.

M30

G234 - Tool Center Point Control (TCPC)

31

%

G234 Programmers Notes

These key presses and program codes cancel G234:

[EMERGENCY STOP] [RESET] [HANDLE JOG] [LIST PROGRAM] M02 Program End M30 Program End and Reset G43 Tool Length Compensation + G44 Tool Length Compensation - G49 G43 / G44 / G143 Cancel

These codes will NOT cancel G234:

M00 Program Stop M01 Optional Stop

These key presses and program codes impact G234:

G234 invokes TCPC and cancels G43. When using tool length compensation, either G43 or G234 must be active. G43 and

G234 cannot be active at the same time. G234 cancels the previous H-code. An H-code must therefore be placed on the same

block as G234. G234 cannot be used at the same time as G254 (DWO).

These codes ignore 234:

G28 Return to Machine Zero Through Optional Reference Point G29 Move to Location Thru G29 Reference Point G53 Non-Modal Machine Coordinate Selection M06 Tool Change

Invoking G234 (TCPC) rotates the work envelope. If the position is close to the travel limits, the rotation can put the current work position outside of travel limits and cause an over travel alarm. To solve this, command the machine to the center of the work offset (or near the center of the table on a UMC), and then invoke G234 (TCPC).

G234 (TCPC) is intended for simultaneous 4- and 5-axis contouring programs. An active work offset (G54, G55, etc.) is required to use G234.

G234 - Tool Center Point Control (TCPC) (Group 08)

32

G254 - Dynamic Work Offset (DWO)

33

Chapter 5: G254 - Dynamic Work Offset (DWO)

5.1 G254 - Dynamic Work Offset (DWO) (Group 23) G254 Dynamic Work Offset (DWO) is similar to TCPC, except that it is designed for use with 3+1 or 3+2 positioning, not for simultaneous 4- or 5-axis machining. If the program does not make use of the tilt and rotary Axes, there is no need to use DWO.

CAUTION: The B-Axis value of the work offset you use with G254 MUST be zero.

With DWO, you no longer need to set the workpiece in the exact position as programmed in the CAM system. DWO applies the appropriate offsets to account for the differences between the programmed workpiece location and the actual workpiece location. This eliminates the need to repost a program from the CAM system when the programmed and actual workpiece locations are different.

The control knows the centers of rotation for the rotary table (MRZP) and the location of the workpiece (active work offset). This data is used to produce the desired machine motion from the original CAM-generated program. Therefore, it is recommended that G254 be invoked after the desired work offset is commanded, and after any rotational command to position the 4th and 5th axes.

After G254 is invoked, you must specify an X, Y, and Z Axis position before a cutting command, even if it recalls the current position. The program should specify the X- and Y Axis position in one block and the Z Axis in a separate block.

CAUTION: Before rotary motion, use a G53 Non-Modal Machine Coordinate motion command to safely retract the tool from the workpiece and allow clearance for the rotary motion. After the rotary motion finishes, specify an X-, Y-, and Z-Axis position before a cutting command, even if it recalls the current position. The program should specify the X- and Y-Axis position in one block and the Z-Axis position in a separate block.

CAUTION: Be sure to cancel G254 with G255 when your program does simultaneous 4- or 5-axis machining.

G254 - Dynamic Work Offset (DWO) (Group 23)

34

NOTE: For clarity, the illustrations in this section do not depict workholding.

The block in the figure below was programmed in the CAM system with the top center hole located at the center of the pallet and defined as X0, Y0, Z0.

F5.1: Original Programmed Position

In the figure below, the actual workpiece is not located in this programmed position. The center of the workpiece is actually located at X3, Y-2, Z0, and is defined as G54.

F5.2: Center at G54, DWO Off

DWO is invoked in the figure below. The control knows the centers of rotation for the rotary table (MRZP), and the location of the workpiece (active work offset G54). The control uses this data to apply the appropriate offset adjustments to make sure that the proper toolpath is applied to the workpiece, as intended by the CAM-generated program. This eliminates the need to repost a program from the CAM system when the programmed and actual workpiece locations are different.

X0, Y0, Z0

X3, Y-2, Z0

G254 - Dynamic Work Offset (DWO)

35

F5.3: Center with DWO On

G254 Program Example

% O00004 (DWO SAMPLE) ; G20 ; G00 G17 G40 G80 G90 G94 G98 ; G53 Z0. ; T1 M06 ; G00 G90 G54 X0. Y0. B0. C0. (G54 is the active work offset for) ; (the actual workpiece location) ; S1000 M03 ; G43 H01 Z1. (Start position 1.0 above face of part Z0.) ; G01 Z-1.0 F20. (Feed into part 1.0) ; G00 G53 Z0. (Retract Z with G53) ; B90. C0. (ROTARY POSITIONING) ; G254 (INVOKE DWO) ; X1. Y0. (X and Y position command) ; Z2. (Start position 1.0 above face of part Z1.0) ; G01 Z0. F20. (Feed into part 1.0 ) ; G00 G53 Z0. (Retract Z with G53) ; B90. C-90. (ROTARY POSITIONING) ; X1. Y0. (X and Y position command) ; Z2. (Start position 1.0 above face of part Z1.0) ; G01 Z0. F20. (Feed into part 1.0 ) ; G255 (CANCEL DWO) ; B0. C0. ; M30 ; %

X0, Y0, Z0

G254 - Dynamic Work Offset (DWO) (Group 23)

36

G254 Programmers Notes

These key presses and program codes will cancel G254:

[EMERGENCY STOP] [RESET] [HANDLE JOG] [LIST PROGRAM] G255 Cancel DWO M02 Program End M30 Program End and Reset

These codes will NOT cancel G254:

M00 Program Stop M01 Optional Stop

Some codes ignore G254. These codes will not apply rotational deltas:

*G28 Return to Machine Zero Through Optional Reference Point *G29 Move to Location Through G29 Reference Point G53 Non-Modal Machine Coordinate Selection M06 Tool Change

*It is strongly recommended that you not use G28 or G29 while G254 is active, nor when the B and C Axes are not at zero.

1. G254 (DWO) is intended for 3+1 and 3+2 machining, where the B and C Axes are used to position only.

2. An active work offset (G54, G55, etc.) must be applied before G254 is commanded. 3. All rotary motion must be complete before G254 is commanded. 4. After G254 is invoked, you must specify an X-, Y-, and Z-Axis position prior to any

cutting command, even if it recalls the current position. It is recommended to specify the X and Y Axes in one block, and the Z Axis in a separate block.

5. Cancel G254 with G255 immediately after use and before ANY rotary motion. 6. Cancel G254 with G255any time simultaneous 4- or 5-axis machining is performed. 7. Cancel G254 with G255 and retract the cutting tool to a safe location before the

workpiece is repositioned.

Setting Work and Tool Offsets

37

Chapter 6: Setting Work and Tool Offsets

6.1 Set the B-Axis Work Offset If the fixture or workpiece requires you to adjust the B Axis to achieve the proper alignment for machining, use this procedure to adjust and record the B-Axis work offset.

CAUTION: Do not use a B-Axis offset if your program uses Dynamic Work Offsets (G254). The B-Axis offset value must be zero.

1. Adjust the B Axis until the workpiece is positioned to the same orientation established in the program. Typically, the top surface of the fixture or workpiece is perpendicular to the Z Axis.

2. Navigate to [OFFSET]>Work. Scroll to the work offset value used in the program (G54 in this example).

3. Highlight the value in the B Axis column. Press [PART ZERO SET] to record the offset.

6.2 Set the C-Axis Work Offset

NOTE: If the fixture or workpiece requires you to adjust the C Axis to achieve the proper alignment for machining, use the following procedure to adjust and record the C-Axis work offset.

Set the X-, Y-, and Z-Axis Work Offsets Manually

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F6.1: Setting the C-Axis Workpiece Orientation

1. Place the workpiece on the platter (workholding not shown). Adjust the C Axis until the workpiece is positioned to the same orientation established in the program. Typically, a reference feature on the fixture or workpiece is parallel to the X or Y Axis.

2. Navigate to [OFFSET]>Work. Scroll to the work offset value used in the program (G54 in this example).

3. Highlight the value in the C Axis column. Press [PART ZERO SET] to record the offset.

6.3 Set the X-, Y-, and Z-Axis Work Offsets Manually

NOTE: Use this procedure if the WIPS probe is disabled.

NOTE: Refer to the Haas Mill Operators Manual for basic offset and toolsetting methods.

Setting Work and Tool Offsets

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1. Jog the X and Y Axes to the zero position established in the program.

F6.2: UMC-1000 X- and Y-Axis Zero Position

2. Navigate to [OFFSET]>Work. Scroll to the work offset value used in the program (G54 in this example).

3. Select the X Axis column of your work coordinate offset and press [PART ZERO SET] to set the X-Axis zero position.

4. Press [PART ZERO SET] again to set the Y-Axis zero position.

F6.3: X-Axis Zero Position Set and Y-Axis Zero Position Set

5. Determine a tool set plane to be used for setting all tool length offsets; for example, use the top surface of the workpiece.

Set the X-, Y-, and Z-Axis Work Offsets Manually

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F6.4: Example Tool Set Plane (Top of the Part)

6. Load the master gage tool included with WIPS into the spindle.

F6.5: Master Gage Tool

7. Make sure that the B and C Axes are at the same work zero point set earlier. (G00 G90 G54 B0 C0)

Setting Work and Tool Offsets

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8. Select the Z AXIS column of your work coordinate offset. 9. Jog the Z Axis to the tool set plane. Make sure that the end of the gage tool you are

using just touches the tool set plane. You will touch-off all of your tools on this surface.

F6.6: Jog the End of the Gage Tool to the Tool Set Plane

10. With the Z Axis column of the work offset used in the program highlighted (G54 in this example), press [PART ZERO SET].

11. Subtract the length of the master gage tool supplied with the machine from the value shown in the Z Axis column. Enter this value as the offset in the Z Axis column.

For example, if the Z-Axis work offset is -7.0000 and the master gage tool length is 5.0000, the new Z-Axis work offset is -12.0000.

12. Touch-off each of the tools in your program to the Z set plane to establish their length offsets.

Set the X-, Y-, and Z-Axis Work Offsets with WIPS

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6.4 Set the X-, Y-, and Z-Axis Work Offsets with WIPS If you are not using the WIPS system, go to the Set the X-, Y-, and Z-Axis Work Offsets Manually section, starting on page 37.

NOTE: Make sure that the tool setting probe and the work probe are calibrated. Refer to the Haas WIPS manual (96-10002) for the calibration procedure.

F6.7: UMC-1000 Work Offset with WIPS

Setting Work and Tool Offsets

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F6.8: UMC Z-Axis Work Zero Offset Start

1. Load the work probe into the spindle. 2. Make sure that the B and C Axes are at the same work zero point set earlier.

(G00 G90 G54 B0 C0). Refer to the Set the B-Axis Work Offset and Set the C-Axis Work Offset sections if these values are not correct.

3. Set the X- and Y-Axis offsets using the standard WIPS templates as appropriate. Refer to the WIPS manual for more information.

4. Position the work probe tip approximately 0.25" (6 mm) above the Z-Axis zero surface.

5. Navigate to [OFFSET] Work. Scroll to the work offset value used in the program (G54 in this example).

6. Press the [RIGHT] cursor arrow until you reach the Probe Action sub-menu. 7. Type 11, and then press [ENTER] to assign the Single Surface Probe Action

to the offset. 8. Press [PART ZERO SET] to move to VPS. 9. Select the Z Variable.

0.25" (6 mm)

Set the X-, Y-, and Z-Axis Work Offsets with WIPS

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F6.9: VPS 11. Single Surface Probe

10. Type -.5 (or -12 if the control is set to metric measurements), and then press [ENTER].

11. Press [CYCLE START]. The probe measures the distance to the top of the part and records the value in the Z Axis column work offset for G54.

12. Use the tool setting probe to set each of your tool length offsets.

Rotary Unwind and Setting 247

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Chapter 7: Rotary Unwind and Setting 247

7.1 Quick Rotary G28 (Home) This feature lets you to return the rotary axis to zero within 359.99 degrees, saving time and motion. The rotary axis will need to have rotated at least 360 degrees for the unwind feature to be a benefit.

For example, if the rotary axis has rotated a total of 960 degrees through the course of a program, a rotary axis zero return command without the unwind feature will cause the axis to rotate back through all 960 degrees of rotation before the Haas CNC control considers the axis at home.

With Quick Rotary G28 enabled, the rotary axis rotates toward zero just enough to reach its home position; the control ignores all previous revolutions. In the example of 960 degrees of rotation, the rotary axis rotates a negative 240 degrees and stops at the machine home position.

To use this feature, Setting 108 must be set to ON. The unwind command must be an incremental (G91) Home command (G28).

For example:

G54 G01 F100. C960. (rotary axis TURNS 960 DEGREES CLOCKWISE)

G28 G91 C0. (rotary axis ROTATES 240 DEGREES COUNTER-CLOCKWISE TO HOME)

7.2 247 - Simultaneous XYZ Motion in Tool Change Setting 247 defines how the axes move during a tool change. If Setting 247 is OFF, the Z Axis retracts first, followed by X- and Y-Axis motion. This feature can be useful in avoiding tool collisions for some fixture configurations. If Setting 247 is ON, the axes move simultaneously. This may cause collisions between the tool and the workpiece, due to B- and C-Axis rotations. It is strongly recommended that this setting remain OFF on the UMC-1000, due to the high potential for collisions.

247 - Simultaneous XYZ Motion in Tool Change

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Maintenance

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Chapter 8: Maintenance 8.1 Introduction

Regular maintenance is important to make sure that your machine has a long and productive life with minimal downtime. The most common maintenance tasks are simple and you can do them yourself. You can also ask your HFO about their comprehensive preventive maintenance program for complex maintenance tasks.

8.2 UMC-1000 Maintenance Schedule T8.1: Maintenance Schedule Table

Maintenance Item Interval

Automatic Tool Changer - SMTC

Clean the chips from the tool changer. Weekly

Inspect the arm plunger and adjuster assembly.

Six Months

Grease the tool changer cams. Annually

Auxiliary Filter

Replace the filter bag. Check the Gauge

Inspect the hoses for cracking. Six Months

Axis Lubrication

Inspect grease reservoir level. Monthly

Inspect the hoses for cracking. Six Months

Electrical Cabinet

Clean vector drive air vents / filter. Monthly

Enclosure

Inspect windows for damage. Daily

Inspect the door interlock operation. Daily

UMC-1000 Maintenance Schedule

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Inspect way covers and lubricate. Monthly

Minimum Quantity Lubrication

Clean the filter inside the oil reservoir. Annually

Oil Skimmer

Inspect the oil skimmer pickup tube. Six Months

Pneumatics

Inspect the spindle air regulator pressure. Weekly

Inspect the hoses for cracking. Six Months

Clean the Air Purge Solenoid. Annually

Pneumatics

Inspect the spindle air regulator pressure. Weekly

Inspect the hoses for cracking. Six Months

Clean the air purge solenoid Annually

Probe System

Check the probe batteries. Six Months

Check the probe calibration. Six Months

Rotary Axes

Inspect the oil. Annually

Replace the oil. Two Years

Replace the A-Axis counterbalance cylinder. Two Years

Standard Flood Coolant System

Clean the filter screen. As required

Inspect the coolant level. Weekly

Maintenance Item Interval

Maintenance

49

Inspect the coolant concentration. Weekly

Completely clean the coolant tank and replace the coolant.

Six Months

Clean the standard coolant filter. Six Months

Verify the coolant refill is operating correctly. Six Months

Spindle

Clean and lubricate the spindle taper. As required.

Check the spindle drawbar force. Annually

Spindle Lubrication

Inspect lubrication tank level. Monthly

Tooling

Grease the pull studs. As required.

Through Spindle Coolant (TSC)

Clean the TSC filter. Six Months

Inspect the hoses for cracking. Six Months

Verify that the auto-clean feature is operating correctly.

Six Months

Maintenance Item Interval

More Information Online

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8.3 More Information Online For updated and supplemental information, including tips, tricks, maintenance procedures, and more, visit the Haas Service page at www.HaasCNC.com. You can also scan the code below with your mobile device to go directly to the Haas Service page:

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Index

A air requirement ....................................... 19

C c-axis rotary unwind................................. 43 coolant capacity ...................................... 19

D dynamic work offset (G254)....................... 31

L linear axis (x,y,z) offsets

setting manually ................................ 36 setting with WIPS............................... 40

M machine rotary zero point (MRZP)

check with WIPS................................ 22 maintenance .......................................... 45 material

fire risk ............................................. 7

O operation

unattended ........................................ 7

P power requirements ................................. 19

S safety

decals ............................................. 11 door interlock..................................... 5 during operation ................................. 4 electrical ........................................... 4 glass window ..................................... 6 introduction ....................................... 1 maintenance...................................... 5 part loading/unloading ......................... 5 robot cells ........................................ 10

safety decals standard layout ................................. 11 symbol reference............................... 12

safety information.................................... 16 setup mode.............................................. 8

T tool center point control ............................ 25

G54 and .......................................... 26 tooling ball ............................................. 21

U unattended operation ................................. 7

W WIPS.................................................... 21

master gage length tool ...................... 21 work offset, setting

b axis .............................................. 35 c axis .............................................. 35

workholding safety and ......................................... 5

Manualsnet FAQs

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