GE RAKUVC2 UVC Kit Installation Instructions PDF

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Summary of Content for GE RAKUVC2 UVC Kit Installation Instructions PDF

31-5000582 Rev. 0 01-21 GEA

RAKUVC1 and RAKUVC2 kits are designed to work with Zoneline AZ45 and AZ65 models with an engineering digit of 5 or greater.

Installation Instructions for your new

RAKUVC1 RAKUVC2 PTAC UVC Kit

Before you begin - Read these instructions completely and carefully. IMPORTANT OBSERVE ALL GOVERNING CODES AND ORDINANCES. Note to Installer Be sure to leave these instructions with the Consumer. Note to Consumer Keep these instructions with your Owners Manual for future reference.

Parts Included Junction Box Assembly UVC Air Cutoff Assembly UVC Main Board Assembly UVC Wiring Harness Ground Wire Polybag with Screws

Tools Needed 5/16 Nut Driver 1/4 Nut Driver High Voltage discharge pliers

Installation Overview

GE is a trademark of the General Electric Company. Manufactured under trademark license.

Junction Box Assembly Main Board Assembly

Wiring Harness

2

Installation Instructions STEP 1: Prepare Installation Area by Removing the Front Cover from Zoneline Unit (if applicable)

WARNING the service panel and lock the area to prevent power from being switched on accidentally.

Note: Record all Aux Mode settings before beginning this project. 1. Remove power from unit and remove the Front cover.

STEP 2: Remove Vent Grille from Zoneline Unit

1. Remove and retain the four 5/16 screws securing the air louver. Note orientation of louver for replacement. 2. Remove louver and set aside.

Nomenclature Example

AZ45E09DABW5 Engineering Revision - Must be 5 or higher

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Installation Instructions

STEP 4: Remove Vent Trim from Zoneline Unit

1. Remove the 7 screws securing the vent trim using 5/16 driver. Retain screws and vent trim to reinstall later.

disconnected from the connector on the wiring harness.

STEP 3: Remove Control Panel from Zoneline Unit 1. If applicable, remove and discard the existing junction box and screws. 2. Remove and retain the three 5/16 screws securing the control panel. 3. Unplug the power connection to the control panel and personality plugs.

4. Remove the control panel from the Zoneline unit and set aside. Remove and retain 3 screws

Junction Box

Remove and discard existing junction box, if present.

wire connector

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Installation Instructions STEP 5:

1. Loosen the two screws that secure the left side fan blade support. Do not completely remove screws.

2. Gently pull outward on the left side fan blade support.

AIR CUTOFF

5

Installation Instructions STEP 6:

the right fan blade support and the left end can be guided into the left fan blade support.

fan blade.

freely without any objectionable noises.

STEP 7: Installation of the Vent Trim

2. Route the UVC wiring through the notch in the vent trim for the thermistor wires. On 265V models the UVC wiring will share this opening with the thermistor wires. Make sure wires are not pinched.

3. Reinstall the seven 5/16 screws removed previously.

Use existing thermistor wire path for UVC wiring harness

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Installation Instructions STEP 8: Installation of the UVC Main Board

1. Disconnect the thermistor wire harness from the main board. 2. Remove the two screws at the top and bottom of the white main board cover using a 1/4 driver and save. 3. Remove the main board cover and set aside. 4. Disconnect the indoor fan motor connector. 5. Detach all electrical connectors from the front of the main board.

the main board. 7. Discharge possible stored energy from the capacitor using high voltage discharge pliers. 8. Unplug remaining connectors on the main board taking note of the connector locations. Connectors are color coded.

11. Remove the new UVC main board from the kit packaging. 12. Reinstall terminals on the new UVC main board making sure black and brown wires are on their correct terminals.

1/4 screws White retaining pin

S2

S3

2 3

4 1

O N

CIT

2 3

4 1

O N

CIT

Service Board Set-Up

Switch Position Meaning Switch Setting Meaning S2-1 OFF=heat pump

ON=air conditioner

S2-2 S2-2=on S2-3 S2-4 Make-up air module

S2-3=on S3-1 S2-2=on S3-2 OFF = 230/208V model

ON = 265V model S2-3=on

S3-3 Not used S3-4 Not used

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Installation Instructions STEP 8 (cont): Installation of the UVC Main Board

14. Route 240V relay wire harness down the left side of the main board. 15. Align the UVC main board and engage the white retaining pin to hold the main board in place. 16. Reconnect the indoor fan motor wiring harness connector. 17. Install the main board cover. 18. Secure the main board cover using the two 1/4 screws removed earlier. 19. Reconnect the thermistor wiring harness.

Wiring Harness

New orange UVC

STEP 9: Install the UVC Junction Box 1. Remove the junction box assembly from the kit packaging. On models that use wall plugs, the strain relief knockout

will need to be removed. 2. Install the large white connector from the new 240V relay harness to the matching side in the junction box.

4. Dress the 240V relay harness wiring by snapping the wire tie into the mating hole on the back left corner of the junction box.

Holes for wire

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STEP 9: Install the UVC Junction Box

5. Install the junction box assembly to the Main board cover. Insert the top and bottom tabs on the backside of the junction box into the corresponding slots on the front of the main board cover.

6. Install the 5/16 Hi-Lo screw into the mating hole to secure the junction box to the main board cover.

7. Attach the junction box cover and secure with black 5/16 screw provided with kit. 8. If a junction box was previously installed in this unit, reuse the ground wire and ground screw. 9. If there was not a junction box previously installed, then remove ground wire from kit packaging and attach one end

to the hole in the front top left corner of the junction box with green ground screw. 10. Attach the other end of the screw to an existing ground location on the end bracket of the indoor coil. 11. Attach the white UVC led connector to the corresponding connector on the top of the junction box.

Installation Instructions

Junction Box Assembly

Ground wire attachment

LED Connector Attach the back

of the junction

9 Printed in the United States

Installation Instructions STEP 10: Install the Control Panel and Vent Grille

1. Reinstall the black wire mesh to the vent trim by pressing it into place. 2. Reconnect the Control Panel wiring harness and reinstall Control Panel to the chassis. 3. Install the three 5/16 screws removed earlier to secure Control Panel. 4. Reinstall the Vent grille and secure it using the four 5/16 screws removed earlier.

STEP 11: Enabling UVC Mode

1. Reconnect power and heater wire personality jumper.

4. Press the MODE button until a appears on the display. 5. Press the +/- keys to change the display to either for enable or for disable. 6. Press the Aux set button again to save and exit.

Red Aux Set Button

31-5000582 Rev. 0 01-21 GEA

Les trousses RAKUVC1 et RAKUVC2 sont conues pour utilisation avec les modles Zoneline AZ45 et AZ65 avec le chiffre technique 5 ou suprieur.

Instructions dinstallation pour votre nouveau

RAKUVC1 RAKUVC2 PTAC UVC Kit

Avant de commencer - Lisez ces instructions attentivement et en entier. IMPORTANT OBSERVEZ TOUS LES CODES ET RGLEMENTS EN VIGUEUR. Note linstallateur Assurez-vous de laisser ces instructions au consommateur. Note au consommateur - Conservez ces instructions avec votre manuel dutilisation pour consultation ultrieure.

Pices incluses Bote de jonction Volet darrt dair UVC Carte principale UVC Faisceau de fils UVC Fil de terre Sac de vis

Outils requis Tournevis douille 5/16 po Tournevis douille 1/4 po Pince de dcharge de haute tension

Aperu de linstallation

GE est une marque de commerce de General Electric Company. Fabriqu sous licence de marque.

Bote de jonction Volet darrt dair Carte principale

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Instructions dinstallation

TAPE 1: Prparer la zone dinstallation en retirant le couvercle frontal du climatiseur Zoneline WARNING Risque de choc lectrique pouvant causer une blessure ou la mort. Avant de procder

le rtablissement accidentel du courant.

Remarque: enregistrez tous les paramtres du mode Aux avant de commencer ce projet. 1. Coupez le courant lappareil et retirez le couvercle frontal.

TAPE 2: Retirez la grille dvent du Zoneline

remise en place. 2. Retirez lvent lames et mettez-le de ct.

Exemple de nomenclature

AZ45E09DABW5 Rvision technique - Doit tre 5 ou suprieur

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Instructions dinstallation

TAPE 4: Retirer la garniture dvent du Zoneline

garniture dvent pour rinstallation ultrieure.

TAPE 3: Retirez le panneau de commande du Zoneline 1. Si elle est prsente, retirez et jetez proprement la bote de jonction et les vis existantes.

4. Retirez le panneau de commande du Zoneline et mettez-le de ct. Retirer et conserver 3 vis

Bote de jonction

Retirer et jeter proprement la bote de jonction existante si elle est prsente

de thermistance

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Instructions dinstallation TAPE 5: Retirer le volet darrt dair

2. Tirez avec soin le support de pale de ventilateur gauche vers lextrieur. 3. Tout en tirant avec soin ce support, tirez le volet darrt dair vers la droite. 4. Retirer le volet darrt dair et jetez-le proprement. Il sera remplac par le nouveau strilisateur UVC.

AIR CUTOFF

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Instructions dinstallation TAPE 6: Installer le volet darrt dair UVC

1. Retirez le volet darrt dair UVC de lemballage de la trousse et installez-le sur le climatiseur, l o lancien volet darrt dair tait situ. Rptez les tapes prcdentes dans lordre inverse pour installer le volet darrt dair. Lextrmit droite du volet darrt dair doit glisser dans le support de pales de ventilateur droit, et lextrmit gauche peut tre guide dans le support de pales de ventilateur gauche.

2. Veillez ne pas endommager le serpentin intrieur lorsque vous installez le nouveau volet darrt dair UVC. Le support UVC attach sur le dessous du volet darrt dair UVC doit tre situ juste derrire le serpentin intrieur.

accidentel avec la pale du ventilateur. 4. Serrez les 2 vis qui ont t desserres sur le support de pale de ventilateur gauche lTAPE 5.

La pale du ventilateur doit tourner librement sans bruit douteux.

TAPE 7: Installer la garniture dvent

1. Remettez en place la garniture dvent retire lTAPE 4.

coincs. 3. Rinstallez les sept vis 5/16 po retires prcdemment.

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Instructions dinstallation TAPE 8: Installer la carte principale UVC

2. Retirez les deux vis dans le haut et le bas du couvercle blanc de la carte principale laide dun tournevis 1/4 po et conservez-les.

3. Retirez le couvercle de la carte principale et mettez-le de ct. 4. Dbranchez le connecteur du moteur du ventilateur intrieur. 5. Dtachez tous les connecteurs lectriques du devant de la carte principale.

glisse vers larrire et libre la carte principale. 7. Dchargez lnergie possiblement stocke dans le condensateur laide de la pince de dcharge de haute tension. 8. Dbranchez les autres connecteurs sur la carte principale en notant lemplacement des connecteurs. Les

9. Retirez la carte principale du chssis et jetez-la proprement. Cette carte principale ne sera plus utilise. 10. Avant dinstaller la nouvelle carte principale UVC, reportez-vous au mini-manuel pour des instructions sur la

11. Retirez la nouvelle carte principale UVC de la trousse.

appropries.

Vis 1/4 po Tige de retenue blanche

S2

S3

2 3

4 1

O N

CIT

2 3

4 1

O N

CIT

Switch Position Meaning Switch Setting Meaning S2-1 OFF=heat pump 15k BTU

S2-2 BTU Settings S2-2=on 12k BTU S2-3 BTU Settings S2-4 Make-up air module 9k BTU

S2-3=on S3-1 S2-2=on 7k BTU S3-2 OFF = 230/208V model S2-3=on

S3-3 S3-4

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Instructions dinstallation TAPE 8 (suite): Installer la carte principale UVC

principale UVC.

17. Installez le couvercle de la carte principale. 18. Fixez le couvercle de la carte laide des deux vis 1/4 po retires prcdemment.

UVC orange

TAPE 9: Installer la bote de jonction UVC 1. Retirez la bote de jonction de la trousse. Sur les modles qui utilisent des wall plugs , il faut retirer la dbouchure

du serre-cble.

de jonction.

gauche arrire de la bote de jonction.

Carte du redresseur

Trous pour lattache du

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TAPE 9: Installer la bote de jonction UVC

5. Installez la bote de jonction sur le couvercle de la carte principale. Insrez les languettes du haut et du bas de la face arrire de la bote de jonction dans les fentes correspondantes sur le devant du couvercle de la carte principale.

carte principale.

extrmit dans le trou du coin gauche suprieur avant de la bote de jonction laide de la vis de terre verte.

11. Branchez le connecteur DEL UVC blanc sur le connecteur correspondant sur le dessus de la bote de jonction.

Instructions dinstallation

Bote de jonction

Point de

de terre

Connecteur DEL Fixer dabord

larrire du couvercle de la bote de jonction

9 Imprim aux tats-Unis

Instructions dinstallation TAPE 10: IInstaller le panneau de commande et la grille dvent

1. Rinstallez le treillis mtallique noir sur la garniture dvent en le pressant en place.

3. Fixez le panneau de commande en rinstallant les trois vis 5/16 po retires plus tt.

TAPE 11: Activation du mode UVC

jonction.

4. Pressez le bouton MODE jusqu voir apparatre sur lcran. pour activer ou pour dsactiver.

6. Pressez le bouton Aux Set de nouveau pour sauvegarder et quitter. 7. Rinstallez le couvercle frontal du climatiseur PTAC.

Bouton Aux Set rouge

31-5000582 Rev. 0 01-21 GEA

Los kits RAKUVC1 y RAKUVC2 fueron diseados para funcionar con los modelos de Zoneline AZ45 y AZ65 con una ingeniera de 5 dgitos o superior.

Instrucciones de Instalacin para su nuevo

RAKUVC1 RAKUVC2 PTAC UVC Kit

Antes de comenzar lea estas instrucciones completamente y de forma detenida. IMPORTANTE CUMPLA CON TODOS LOS CDIGOS Y ORDENANZAS GUBERNAMENTALES. Nota para el Instalador Asegrese de entregar estas instrucciones al Consumidor. Nota para el Consumidor Guarde estas instrucciones con su Manual del Propietario para referencia futura.

Piezas Incluidas Ensamble de la Caja de Empalmes Ensamble para el Bloqueo de Aire del UVC Ensamble del Tablero Principal del UVC Arns de Cableado del UVC Cable a Tierra Bolsa de Polietileno con Tornillos

Herramientas Necesarias Llave de Tuercas de 5/16 Llave de Tuercas de 1/4 Pinzas de descarga de alto voltaje

Informacin General de la Instalacin

GE Appliances es una marca de General Electric Company. Fabricado bajo licencia de la marca.

Ensamble de la Caja de Empalmes Ensamble del Bloqueo de Aire Ensamble del Tablero

Principal

Arns del Cableado

2

Instrucciones de Instalacin

PASO 1: Prepare el rea de Instalacin Retirando la Tapa Frontal de la Unidad del Zoneline WARNING Existe riesgo de descargas elctricas que pueden ocasionar lesiones o la muerte. Antes de

corriente se active de forma accidental.

Nota: Grabe todos los ajustes del modo auxiliar antes de comenzar este proyecto. 1. Desconecte la unidad de la corriente y retire la tapa frontal.

PASO 2: Retire la Rejilla de Ventilacin de la Unidad del Zoneline

el reemplazo. 2. Retire la rejilla y deje la misma a un costado.

Ejemplo de Nomenclatura

AZ45E09DABW5

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PASO 4: Retire el Marco de la Ventilacin de la Unidad del Zoneline

PASO 3: Retire el Panel de Control de la Unidad del Zoneline

2. Retire y conserve los tres tornillos de 5/16 asegurando el panel de control.

4. Retire el panel de control de la unidad del Zonline y deje el mismo a un costado. Retire y conserve los 3 tornillos.

Caja de Empalmes

estar presente.

Conector del cable del termistor

Instrucciones de Instalacin

4

PASO 5: Retire el Bloqueo de Aire

los tornillos completamente.

derecho.

AIR CUTOFF

Instrucciones de Instalacin

5

PASO 6: Instale el Ensamble del Bloqueo de Aire del UVC

bloqueo de aire anterior se encontraba ubicado. Repita los pasos previos en orden inverso para instalar el bloqueo.

2. Tenga cuidado de no daar la bobina interior al instalar el nuevo bloqueoo del UVC. El soporte del UVC que se

interior.

evitar un contacto incidental con las paletas del ventilador.

PASO 7: Instalacin del Marco de la Ventilacin

que los cables no posean cortes. 3. Vuelva a instalar los siete tornillos de 5/16 retirados previamente.

Uso del recorrido del cableado del termistor existente para el arns del cableado del UVC

Instrucciones de Instalacin

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PASO 8: Instalacin del Tablero Principal del UVC

1. Desconecte el arns del cableado del termistor del tablero principal. 2. Retire los dos tornillos de la parte superior e inferior de la tapa del tablero principal de color blanco utilizando un

3. Reitre la tapa del tablero principal y deje la misma a un costado. 4. Desconecte el conector del motor del ventilador interior. 5. Desconecte todos los conectores elctricos del frente del tablero principal.

conector hasta que se vuelvan a deslizar y liberen el tablero principal.

8. Desenchufe los conectores restantes del tablero principal tomando nota de las ubicaciones de los conectores. Los

Tornillos de

Perno blanco de

S2

S3

2 3

4 1

O N

CIT

2 3

4 1

O N

CIT

Switch Position Meaning Switch Setting Meaning S2-1 OFF=heat pump

S2-2 BTU Settings S2-2=on S2-3 BTU Settings S2-4

S2-3=on S3-1 S2-2=on S3-2 OFF = 230/208V model S2-3=on

S3-3 S3-4

Instrucciones de Instalacin

7

PASO 8 (cont): Instalacin del Tablero Principal del UVC

tablero principal del UVC. 14. Haga circular el arns del cableado del rel de 240V sobre el lado izquierdo del tablero principal.

16. Vuelva a enchufar el conector del arns del cableado del motor del ventilador interior.

18. Asegure la tapa del tablero principal usando los dos tornillos de retirados previamente. 19. Vuelva a conectar el arns del cableado del termistor.

Arns del Cableado

anaranjada

PASO 9: Instale la Caja de Empalmes del UVC

empalmes.

empalmes.

trasera de la caja de empalmes.

Agujeros para el precinto del arns del cableado

Instrucciones de Instalacin

8

PASO 9: Instale la Caja de Empalmes del UVC

en las ranuras correspondientes del frente de la tapa del tablero principal.

acople para asegurar la caja de empalmes a la tapa del tablero principal.

a tierra verde.

interior. 11. Adhiera el conector LED blanco del UVC al conector correspondiente sobre la parte superior de la caja de

empalmes.

Ensamble de la Caja de Empalmes

cable a tierra

Conector LED Adhiera primero

la parte trasera de la tapa de la caja de empalmes

Instrucciones de Instalacin

9

PASO 10: Instale el Panel de Control y la Rejilla de Ventilacin

2. Vuelva a conectar el arns del cableado del Panel de Control y reinstale el Panel de Control al chasis.

previamente.

PASO 11: Habilitacin del Modo UVC

2. Conecte la corriente de la unidad.

ubicado sobre la caja de empalmes.

aparezca sobre la pantalla. para desactivarla.

7

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