Epson 485Wi Assembly Guide PDF

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc. Please Recycle

Epson_CART_2012_A This Assembly Guide provides instructions to build the Epson Mobile Cart for Epson Ultra Short Throw Projectors.

For assistance, please contact us:

1-800-267-8494 Email info@copernicused.com Have your packing slip ready for reference

PLEASE KEEP THIS GUIDE WITH THE PRODUCT

Base Frame (CEPCART1 or 2)

Optional (CEPCART3)Lock Box

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide Epson CART

Optional (CEPCART5)Side Laptop

Optional Keyboard Tray

Rear Laptop & (CEPCART4)

470/475W/475Wi/480/480i/485W/485Wi

Check out some of our other great products!

Need Tech Support? Have a Question?

Email our Tech Support Service

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

For assistance, please contact us:

1-800-267-8494 Email info@copernicused.com Have your packing slip ready for reference

Table of Contents

Tips for Assembly................................................................................................3

Frequently Asked Questions...............................................................................4

Part Lists.............................................................................................................5

Assemble the Base Frame (CEPCART1 or 2)...................................................10

Assemble the Optional Rear Laptop Arm (CEPCART4).....................................19

Assemble the Optional Keyboard Tray (CEPCART4).........................................25

Assemble the Optional Side Laptop Arm (CEPCART5)......................................27, 28, 44

Installing Stop Bolt..............................................................................................38

Assemble the Optional Lock Box (CEPCART3)..................................................40

Setting up the Projector for Use..........................................................................47

Routing Cables on the Unit.................................................................................48

Tips for Use.........................................................................................................49,50

Care & Maintenance............................................................................................51

To validate your three year frame warranty, submit the ON-LINE form at www.copernicused.com Enter a drawing to win a Copernicus Product for your classroom at the same time!

Validate Your Warranty 3

Warranty

Year Frame

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide Epson CART

470/475W/475Wi/480/480i/485W/485Wi

Epson_CART_2012_A This Assembly Guide provides instructions to build the Epson Mobile Cart for Epson Ultra Short Throw Projectors.

2

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

This symbol denotes a 2- or 3- Person Task. For safety, please ensure that there are the suggested number of people working on steps displaying this symbol.

Watch for this symbol throughout the Assembly Guide. Wherever you see it, pay close attention. The symbol denotes a step needing extra attention to ensure it is done correctly.

The star symbol highlights an advisory note.

!

Watch for These Helpful Symbols

Before You Begin

As You Assemble the Unit

Lay out and identify all of the included parts.

The hardware has been packed according to step.

Read the assembly guide over once to familiarize yourself with them.

Please note that in its unassembled state, this product contains parts that can be hazardous to small children. This product should be assembled by an adult.

2-Person Task

!

3-Person Task

Tips for Assembly

Hole indents should always be to the outside !

Follow the steps in sequence.

Before beginning each step, find the part(s) that you need for that step.

Pay attention to the labels on the parts; they are there to help direct you at certain stages.

The title of each step states what you will be doing. Review the text and the pictures as you build the unit.

Some holes have indented the tubing. These holes are marked with a red dot sticker. Anywhere there is an indent or red dot sticker, it should face towards the outside of the unit. See image below:

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

For parts and other issues regarding the frame: - The height adjust system is not working.

missing

- The gas cylinders are not working properly. - I lost the key to my lock box. Please call Copernicus Customer Service, 1-800-267-8494. Monday - Friday 8:00am - 4:30 pm EST.

My interactive board isnt working, who should I call? Please call the reseller that you bought the product from first (reseller information can be found on your packing slip).

My projector isnt working, who should I call? Please call the reseller that you bought the product from first (reseller information can be found on your packing slip), OR please call Epson Customer Service at: United States 562-276-4394 or Canada 905-709-3839.

where we will be happy to help.

Customer Service - FAQs ?? ?

Need Tech Support? Have a Question?

Email our Tech Support Service

Dear Educator,

Thank you for purchasing one of our products.

I hope the assembly of your Epson Mobile Cart went well.

If you have any questions, or concerns, or ideas for how we can improve, please call us at 1-800-267-8494, where someone will be happy to help.

Enjoy using your new product, and happy teaching,

Quality schools are the

result of quality teachers

going above and beyond

the call of duty.

VICKI CARUANA

A liberal education is at

the heart of a civil society,

and at the heart of a

liberal education is the act

of teaching.

A. BARTLETT GIAMATTI

My idea of education is

to unsettle the minds of

the young and inflame

their intellects.

ROBERT MAYNARD HUTCHINS

Develop a passion for

learning. If you do, you

will never cease to grow.

ANTHONY J. DANGELO

Jim Phillips President

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Frame slide (1)

Base Frame (CEPCART1 or 2)

Base (1)

Handle insert (4)

Lift handle (1)

4 swivel total lock caster (4)

Top clamp (2)

Front cover (1)

Board mounting frame - bottom (1)

Bottom cover (1)

Center slide pole (1)

Board mounting frame - supports (2)

Projector arm support (1)

Support stretcher - grey (1)

Protective handle (2)

Upper frame pre-assembly (1)

Slide handle (1)

Back support (2)

Support stretcher with spring clips (1)

Leg (2)

Short stretcher (2)

Board mounting frame - top (1)

Please note that in its unassembled state, this product contains parts that can be hazardous to small children. This product should be assembled by an adult.! WARNING

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide Epson CART

Not Shown: Adapter Plate (1)

470/475W/475Wi/480/480i/485W/485Wi

5

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Optional Lock Box (CEPCART3)

Optional Side Laptop Arm (CEPCART5)

Optional Rear Laptop Arm & Keyboard Tray (CEPCART4)

OR

OR

Lock box side with door (2) 1 left, 1 right

Lock box top (1)

Laptop extension arm (1)

Laptop rotation arm (1)

Laptop tray (1)

Laptop tray (1)

Please note that in its unassembled state, this product contains parts that can be hazardous to small children. This product should be assembled by an adult.! WARNING

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide Epson CART

470/475W/475Wi/480/480i/485W/485Wi

6

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Short stretcher 2x

Contents - Box 1 - CEPCART0

Leg 2x

Before beginning, you should have:

Back support 2x

Center slide pole 1x

Protective handle 2x

Support stretcher with spring clips - chrome 1x

Support stretcher - grey

1x

Slide frame 1x

Slide handle 1x

Front cover 1x

Bottom cover 1x

Projector arm support 1x

Base 1x

Board mounting frame - top 1x

Board mounting frame - bottom 1x

4 swivel total lock caster 4x

Handle insert 4x

Lift handle 1x

Upper frame pre-assembly 1x

Wrenches (2 of Each): 10mm, 13mm, 17mm, 19mm OR Two adjustable wrenches

Rubber mallet

Hardware on following page.

Split black wire loom 1x

Velcro strap 12x

Top clamp 2x

Contents - Box 2 - CEPCART1 or 2

Additional Tools Required

Board mounting frame - support 2x

Epson Mobile Cart - Base Frame Epson CART

Adapter Plate 1x

7

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

M6 x 90mm bolt 2x

Before beginning, you should have:

In Box 1

Hardware - Box 1

front side

M6 x 30mm bolt 1x

A

M6 x 50mm bolt 11x

B

Partially threaded M10 x 55mm bolt 2x

C

Partially threaded M8 x 65mm bolt 1x

E

Partially threaded M8 x 95mm bolt 1x

F

G

Partially threaded M8 x 35mm bolt 8x

H

M6 x 19mm Bolt 10x

I

M13 lock washer 4x

L

M13 acorn nut 4x

M

M8 lock nut with plastic insert 18x

R

M6 lock washer 12x

N

M10 lock nut with plastic insert 4x

O

M6 keps nut 3x

P

M6 barrel nut 12x

W

M8 lock washer 12x

V

Small spacer 1xQ

M8 flat washer 16x

U

M6 lock nut with plastic insert 3x

S

front side

Large spacer 4x

T

M6 x 45mm bolt 1x

D

M8 x 50mm Shoulder Bolt 1x

used only in special instancesJ

Partially threaded M8 x 50mm bolt 4x

K

M8 extra large flat washer 4x

Y

M6 x 40mm bolt 2x

X

BB M6 x 35mm bolt 2x

Epson Mobile Cart - Base Frame Epson CART

M4 x 16mm bolt 6x

DD

EE M4 lock washer 6x

FF 9/16 x 11/64 flat washer 6x

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Lock box key 2x sets

Lock box side with door 2x 1 left, 1 right

Before beginning, you should have:

Optional Lock Box (CEPCART3)

Optional Side Laptop Arm (CEPCART5)

Optional Rear Laptop Arm & Keyboard Tray (CEPCART4)

OR

OR

Laptop extension arm 1x

Contents

Rear laptop tray 1x

Contents

Lock box top 1x

Lock box stretcher 1 1x

Lock box stretcher 2 1x

M6 keps nut 2x

P

M6 x 35mm bolt 2x

BB

M6 lock washer 2x

N

M8 lock nut 2x

R

M8 x 40mm bolt 2x

CC

M6 lock washer 4x

N

M6 keps nut 7x

P

M6 x 50mm bolt 7x

M5 x 13mm bolt 4x

Z B

Keyboard tray 1x

Side laptop tray 1x

M6 x 35mm bolt 2x

BB

Contents

AA

M5 keps nut 4x

9

M8 lock washer 4x

V M6 barrel nut 4x

W

M6 x 40mm bolt 2xX

Epson Mobile Cart - Options Epson CART

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Install Casters & Bottom Cover

Caster x 4

You will need: (not to scale)

Do not tighten any fasteners, unless instructed. This will help with the assembly of your unit.

1 Actual Size:

M

L

M L

M

L

M

L

A

N

P

Lock casters first.

Base x 1 Bottom cover x 1 2-Person Task

M13 lock washer 4x

L

M13 acorn nut 4xM

M6 x 30mm bolt 1x

A

M6 lock washer 1x

N

M6 keps nut 1x

P

! WARNING

Be careful not to pinch your fingers when locking the casters. To avoid property damage or bodily injury please ensure casters are locked before proceeding with assembly.

10

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Partially threaded M8 x 50mm bolt 2x

Leg x 2

You will need: (not to scale)

2 K

Attach Legs to Base

!

Ensure legs are aligned the correct way when looking from the front or back of the unit.

CAUTION Maximum recommended weight on bottom shelf - 50 lbs. !

Hole indents should always be to the outside of the unit.

M8 lock washer 2x

V

M8 extra large flat washer 2x

Y

K

V

Y

K

V

Y

11

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

3

Install Support Stretcher

Support stretcher (grey) x 1

M6 x 50mm bolt 2x

B

M6 lock washer 2x

N

You will need: (not to scale)

Actual Size:

B N

BN

12

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Slide frame x 1

You will need: (not to scale)

4

Install Slide Frame & Slide Handle

Slide handle x 1

1

2

Insert slide handle in end of slide frame.

Insert assembly over the legs.

Ensure both sides have a black plastic bushing in the top. !

2-Person Task

Ensure slide handle is on the left side of the unit.

Please Note: Sliding parts are lubricated with a Petroleum based jelly to ensure smooth movement when adjusting the height.

13

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

5 Actual Size:

Partially threaded M10 x 55mm bolt 2x

C

M10 lock nut 2x

O

Install Center Slide Pole

Center slide pole x 1

Install bolt in circular hole first, and then in oblong hole.

Tap in with rubber mallet if necessary.

C

O

14

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

6

Install Upper Frame

Upper frame pre-assembly x 1

Use a spare bolt or Velcro Strap (included) to secure the upper frame to the center slide pole until the top is fastened.

Insert upper frame into the legs, ensuring that the center slides over the center slide pole.

2-Person Task

Pull frame up to align holes

Insert detent pin (attached to upper frame) in hole.

Tap in with rubber mallet if necessary.

Bolt from Extra hardware bag 1x

Please Note: Sliding parts are lubricated with a Petroleum based jelly to ensure smooth movement when adjusting the height.

15

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

7A

Install Front Cover & Short Stretchers

Short stretcher x 2 Front cover x 1

Front

If you plan to install the optional Lock Box,

skip this step and proceed to Step 7B for instructions.

M6 x 50mm bolt 3x

B

M6 lock washer 2x

N

M6 keps nut 2x

P

M6 x 45mm bolt 3x

D

Small spacer 1x

Q

front side

X

D

V

X

NB

NB

B

W

Rear

P

Q

P Item Q - spacer sits between front cover and base assembly tubing

B N

WV

W

X

V

WV

WV

M6 x 40mm bolt 2x

X

M8 lock washer 4x

V

M6 barrel nut 4x

W

V W

M6 x 35mm bolt 2x

BB

BB

BB

BB

16

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Item Q - spacer sits between front cover and base assembly tubing

P

Q

You will need: (not to scale)

7B Actual Size:

Install Front Cover & Short Stretchers

Short stretcher x 2 Front cover x 1

M6 x 50mm bolt 2x

B

If you plan to install the optional Lock Box

Front

Rear

M6 lock washer 2x

N

M6 keps nut 1x

P

M6 x 45mm bolt 1x

D Small spacer 1x

Q

front side

N B

N B

D

17

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

8

Install Back Supports & Secure Short Stretchers

Back supports x 2

M6 x 50mm bolt 4x

B

M6 lock washer 4x

N

B

K

N

V

Hole indents should always be to the outside of the unit.

Y

Partially threaded M8 x 50mm bolt 2x

K

M8 lock washer 2x

V

M8 extra large flat washer 2x

Y

B N

B N

18

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

9 Actual Size:

Install Rear Support Stretcher

Support stretcher with spring clips (chrome) x 1

If you plan to install the optional Rear Laptop Arm

OR

1 2Laptop tray can be installed on either the left or right hand side.

You will need: (not to scale)Option

Laptop tray x 1

M6 x 50mm bolt 2x

B

M6 lock washer 2x

N

B N

N B

B N

N B

CAUTION Maximum recommended weight on rear laptop arm - 20 lbs. !

Slide laptop tray assembly onto support stretcher until the spring clips pop through the laptop tray assembly.

Ensure spring clip is turned towards the inside of the unit.

2-Person Task

19

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

10

Board mounting frame - support x 2

M8 lock nut 4x

R

Install Board Mounting Frame - Top & Projector Arm Support

1

Board mounting frame - top x 1

Actual Size:

R

R

LEAVE VERY LOOSE

Ensure tabs are all on one side.

20

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

11 Partially threaded M8 x 95mm bolt 1x

F

Install Board Mounting Frame - Top & Projector Arm Support

Projector arm support x 1

Note orientation of arm - ensure it is toward the front.

Slide projector arm support into center slide pole.

2

3

Rear

Front

Spacer item T

Ensure welded nuts are facing

toward the front.

! Insert bolts through the

projector support arm, shock bracket and board mounting frame - top.

Tap in with a rubber mallet if necessary.

2-Person Task

front side

Partially threaded M8 x 65mm bolt 1x

E

M8 lock nut 2x

R Large spacer 2x

T

F

E

T R

T R

F

E

T R

Ensure frame is level before tightening!!

You must remove the temporary bolt and detent pin to install the arm support.

T

R

Side View

E T

R

F

E

21

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

Determine Your Board Frame Position

Board mounting frame - bottom x 1

The board mounting frame is adjustable to allow for the use of different sizes of boards.

Use this table to determine which hole you should use.

22

Hole H

Hole G

Hole E

Hole F

Hole D

Hole C

Hole B

Hole A

Tip for verifying your hole position.

Distance (X)

Board Frame (Shown installed in Hole H)

A B C D E F G H

Hole Distance (X)

8.25 7.25 6.25 5.25 4.25 3.25 2.25 1.25

ModelProjector Board Frame

Board

Epson 470/480 470/480

475W/485W 475W/485W 475WI/485WI

480I 475WI/485WI 475WI/485WI

H F F F G H E C

Smart 680 Smart 880 Smart 685 Smart 885

Copernicus 77 WB Copernicus 77 WB

Egan 90 WB Egan 96 WB

Epson Projector Arm

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

12 M6 x 90mm bolt 2xG

M6 lock nut 2x

S

Install Board Mounting Frame - Bottom

!

Side

Using the hole you selected on the previous page, slide the bottom mount frame into the top mount frame and fasten through your chosen hole and through the sliding frame as shown.

Spacer - item T !

Board mounting frame - bottom x 1

front side

Large spacer 2x

T

U

TG

G T U

Tap in with rubber mallet if necessary. Work from side to side as you tap it in.

TIGHTEN 4 positions

M8 flat washer 2x

U

S

S

TIGHTEN!

23

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

13 Actual Size:

Partially threaded M8 x 35mm bolt 4x

H

M8 lock nut 4x

R

Install Lift Handle

Lift handle x 1

H

R

TIGHTEN!

24

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

14 Actual Size:

M6 x 35mm bolt 2x

BB

M6 keps nut 2x

P

Install O Keyboard Trayptional

Keyboard tray x 1

M6 lock washer 2x

N

PNBB

Skip this step if you are not installing a keyboard tray.

25

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

15A Actual Size:

M8 lock nut 8x

R

M6 x 19mm bolt 8x

I

Install Protective Handles

Protective handle x 2

If you plan to install the optional Side Laptop Arm,

skip this step and proceed to step 15B for instructions.

1

3

Handle insert x 4

2

M8 lock washer 8x

V

M6 barrel nut 8x

W

R

R

W

V

I

TIGHTEN!

26

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

15B Actual Size:

Install Protective Handles for Use With a Side Laptop Arm

Protective handle x 2 Handle insert x 4

M8 lock nut 8x

R

M6 x 19mm bolt 6x

I

M8 lock washer 6x

V

M6 barrel nut 6x

W

If you plan to install the optional Side Laptop Arm

1 2 R

R

Do not secure handle on the lower right side (from Front) of the unit. This is where your side laptop arm will be installed.

3

W

V

I

TIGHTEN!

! 27

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

16 Actual Size:

M8 x 40mm bolt 2x

CC

M8 lock nut 2x

R

Install Optional Side Laptop Arm

Side laptop extension arm x 1

CC

CC

R

R

Skip this step if you are not installing the side laptop arm.

TIGHTEN!

28

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

17

Position Board on Mounting Frame

One person should hold the top of the board until it is secured (next step).

Ensure the board is centered on the frame:

Lift board onto the bottom mounting frame, resting it on the bottom brackets.

equal distance equal distance

Loosen nut and slide bracket until it is flush with the board. Once it is flush, re-tighten the nut in place.

3-Person Task

WARNING Maximum recommended weight on bottom shelf - 50 lbs. ! To avoid p operty damage or bodily injury, p ease hold the board securely until fastened.

29

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

18 Actual Size:

Partially threaded M8 x 35mm bolt 4x

H

M8 flat washer 4x

U

Secure Top of Board

Top clamps x 2

Position top clamp around top frame of board. 1

2

3

Loosen nut and slide bracket until it is flush with the board. Once it is flush, re-tighten the nut in place.

H U

HU

Over tightening may crush

frame

Do not over tighten!

30

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

19

Adjust Projector Arm Height

7

6

5

4

3

Install using the bottom two holes on the post. All the supported projector and board combinations will use these same post holes.

2 DO NOT fold projector arm until the projector has been installed.!

TIGHTEN BOLTS NOW!

1

ModelProjector Board

Epson 470/480 470/480

475W/485W 475W/485W 475WI/485WI

480I 475WI/485WI 475WI/485WI

Smart 680 Smart 880 Smart 685 Smart 885

Copernicus 77 WB Copernicus 77 WB

Egan 90 WB Egan 96 WB

Epson Projector Arm

PA Post Holes

1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

31

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

20.1

Install Projector Arm Adapter Plate

1 Remove four screws and washers. Keep for later step.

32

You will need: (not to scale)

Adapter Plate x 1 Epson Projector Arm x 1

2 Slide on the Projector Arm Adapter Plate. Line up slots on the arm with plate.

Make sure hexagonal screw is in place.

Hold the two mount pieces together so that the slots in each align.

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

20.2 Actual Size:

M8 flat washer 4x

U

M4 x 16mm bolt 6x

DD

M4 lock washer 6x

9/16 x 11/64 flat washer 6x

EE FF

3 While holding the two mount pieces together and holding in place the hexagonal shaft, install the four screws you kept, along with the added washer. Do not fully tighten.

D

4 Install six short screws, lock washers and flat washers. Do not tighten the 6 screws all the way until after you mount the arm on the Projector Support Arm that was included with your Cart or Wall Mount.

A B C

33

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

21 Actual Size:

M10 lock nut 2x

O

M6 lock washer 2x

N

Attach Projector Arm to Unit

Please refer to the installation guide included with your Epson projector for instructions on how to install the projector on the adapter plate and on how to adjust the projector for use.

2-Person Task

Hook adapter plate over studs on projector arm. Hold arm in position.

Rotate adapter plate into position and secure.

M6 x 19mm bolt 2x

I

O

IN

TIGHTEN these nuts!

O

I N

WARNING Maximum recommended weight on bottom shelf - 50 lbs. ! G s cylind rs are under pressure. To avoid property damage or bodily injury, please use caution when folding the arm. U

U

M8 flat washer 2x

U

You will need: (not to scale)

Epson Projector Arm with Adapter Plate x 1

34

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Remove Slide Plate

22

Remove the two screws.

Keep your hardware for the next step.

35

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Attach the Slide Plate to the projector. Use the hardware supplied with your projector

Attach Slide Plate to Projector

23

You will need: {not included} (not to scale)

Epson projector x 1 PowerLite 470, 480, 480i, 475W, 485W, 475W 485Wii,

Front Board Side

Back

36

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Attach Projector to Projector Arm

24

Use the hardware supplied with your projector

37

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Actual Size:

M8 x 50mm shoulder bolt 1x

M6 lock nut 1x

S

All the projector and board combinations listed in this assembly guide require a stop bolt to be installed.

This bolt is intended to fit tight. You may need to tap the bolt in using a rubber mallet.

2-Person Task

used only in special instances

! Install Stop Bolt

J

S J

38

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Folding the Projector Arm

WARNING Maximum recommended weight on bottom shelf - 50 lbs. ! G s cylind rs are under pressure. To avoid property damage or bodily injury, please use caution when folding the arm.

39

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

25 Actual Size:

Install O Lock Box Sidesptional

Lock box side with door x 2 1 left, 1 right

D

V W

X V W

V W

CAUTION Maximum recommended weight in lock box - 50 lbs. !

M8 lock washer 4x

V

M6 barrel nut 4x

W

M6 x 40mm bolt 2x

X

M6 x 35mm bolt 2x

BB

BB

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

26 Actual Size:

Install O Lock Box Topptional

Lock box top x 1

Looking from the underside

Hardware item B bolts from the front through the front cover, box top and stretcher.

Position the lock box top around the support stretcher, with the sheet metal tab between the stretcher and the front cover. Side tabs on the top fit inside of the box sides

It is easiest to fit the edges towards the back (doors) of the unit between the doors first, and then push the front side into place.

Image shown with door removed for clarity

M6 x 50mm bolt 3x

B

M6 keps nut 3x

P

B

P

B P

P

Ensure side tabs on the top fit inside of the box sides. !

CAUTION Maximum recommended weight in lock box - 50 lbs. !

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27 Actual Size:

M6 x 50mm bolt 4x

B

Secure Lock Box Sides & Top Optional

Secure on the inside using hardware item P.

Secure on the inside using hardware item AA.

M5 x 13mm bolt 4x

Z

M5 keps nut 4x

AA

B

M6 keps nut 4x

P

Z

CAUTION Maximum recommended weight in lock box - 50 lbs. !

AA P

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

28 Actual Size:

M6 x 35mm bolt 4x

BB

M6 lock washer 4x

N

Install Lock Box StretchersOptional

Lock box stretcher 1 x 1 Lock box stretcher 2 x 1

Image shown with door removed for clarity

2

1

Ensure that the cutout detail for the lock is oriented to the outside of the lock box.

Ensure the arrow is pointing down.

N

N BB

BB N

BB

BB N

Ensure hole in stretcher is pointing upwards.

CAUTION Maximum recommended weight in lock box - 50 lbs. !

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

29

Laptop tray x 1

Slide laptop tray onto side laptop extension arm.

Install Side Laptop Tray Optional

CAUTION Maximum recommended weight on side laptop tray - 20 lbs. !

TIGHTEN ALL FASTENERS ON THE UNIT!

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

30

Install Release Cable

TIGHTEN ALL FASTENERS ON THE UNIT!

SNAP

Front

Release cable runs up behind the board from the front of the unit.

WARNING Gas Cylinder is under pressure. To avoid property damage or bodily injury, please ensure unit is fully assembled before adjusting the height.

!

Hook the bottom of the cable into the catch on the cylinder, and then snap the body of cable into the fitting on the cylinder.

MAKE SURE IT SNAPS INTO PLACE! IT IS A VERY TIGHT SNAP FIT!

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

31

Release Height Stop Pin

Pull pin out of hole.

To allow height adjustment of the unit, pull the detent pin out of the locator hole.

At any time, replace the pin in the hole to stop the unit from adjusting in height.

TIGHTEN ALL FASTENERS ON THE UNIT!

WARNING Gas Cylinder is under pressure. To avoid property damage or bodily injury, please ensure unit is fully assembled before adjusting the height.

!

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Setting Up the Projector for Use

Please refer to the Epson installation guide included with your projector for details on setting

up the projector and aligning the projector for use.

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Routing Cables Through the Cart

You will need: (not to scale)

Black one-wrap Velcro strap 12x

Split black wire loom 1x

VGA cable & power projector cord run through the projector setting plate. Plug both cords into the side of the projector - VGA cord plugs into Computer 1 source.

At the back of the projector setting plate, feed the two cables through the hole. Hold the cables together and wrap the split black wire loom around the cables, containing the length of them within the loom.

Following the diagram below, route the loom appropriately. Secure in multiple locations with Velcro straps.

V

PP

VGA cable

Projector power cable (provided with projector)

(provided with projector )

Lift board to highest position before securing any Velcro straps

Wiring through the optional Lock Box:

! PP

VV PP

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Tips for Use of the Side Laptop Arm

Folding the Arm Away:

1 2 3

Always fold the laptop arm away before moving the unit.

Push in spring button to rotate tray down.

Rotate tray behind unit. Folded tray.

Routing Cables Along the Arm: Sliding Mouse Tray:

The mouse tray slides to the left or the right of the laptop tray.

Use the wire hooks on the arm to wrap extra cabling around, keeping them neat & tidy.

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Tips for Use of the Rear Laptop Arm & Keyboard Tray

Folding the Tray Down: Always fold the laptop tray down before moving the unit.

Sliding Mouse Tray:

The mouse tray slides to the left or the right of the laptop tray.

Keyboard Tray:

Use the tray on the front of the unit for a keyboard - no need to walk to the back of the unit!

1 2 3

Push in spring button to fold tray. Folded tray.

Tip for Reducing Image Shaking:

Lock the FRONT casters and unlock the BACK casters to reduce the amount of image shaking.

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Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

1) Remove arm by lifting it up vertically.

2) Apply Petroleum Jelly all around the connector.

3) Install arm back onto the connection.

Care & Maintenance

l

l

l

l

l

l

The cart is made for indoor use only

Cleaning: wipe with dry or damp cloth and use mild soap only if necessary.

Verify that the gas lift is working properly: the lift is in good condition if you can raise the board to maximum height using a small amount of your own force to assist it, and lower it back down by applying a light pressure on the handle. Please call Copernicus if your gas lift needs maintenance.

Perform bushing lubrication yearly. See instructions below.

Lubricate Laptop Arm joints as needed. See instructions below.

For care of the board and projector please refer to the manufacturer's instructions.

How to care for your Height Adjustable Mobile Cart

1) Lower the unit to its lowest position.

2) Apply a generous bead of Petroleum Jelly all around the top of each bushing, pressing some in the gap between the frame and bushing.

There are bushings on either side of the unit [A and B] and in the center [C].

3) Raise the board to its highest position.

4) Repeat the application of Petroleum Jelly on the bottom of the slide guide that has two

bushings [B].

5) Lower the unit back down to lowest position.

Bushing Lubricati