Dovre 250 Stove Installation Manual PDF

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Summary of Content for Dovre 250 Stove Installation Manual PDF

PM268 - Issue 2 (January 2009)

Dovre 250 Free Standing Stove

- including Smoke Control Version

Instructions for Use, Installation and Servicing

For use in GB & IE (Great Britain and Republic of Ireland).

IMPORTANT This appliance will become hot whilst in operation, it is therefore recommended that a suitable guard should be used for the

protection of young children, the elderly or infirm. Do not attempt to burn rubbish in this appliance.

Please read these Instructions carefully before installation or use. Keep them in a safe place for future reference and when servicing the fire.

The commissioning sheet found on page 3 of these instructions should be completed by the Installer.

This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Stovax for further information.

COVERING THE FOLLOWING MODELS:

Dovre 250 Smoke Control Version

2

APPLIANCE COMMISSIONING CHECKLIST 3

USER INSTRUCTIONS 4

General Points 4 Using the Appliance for the first time 5 Recommended Fuels 5 Lighting the appliance 6 Running the appliance 7 Burning Tips 8 Ash Removal 9 Over night burning 9 Over-Firing 9 Chimney Fire 9 General Cleaning 10 Cleaning Glass 10 Chimney Sweeping 10 Care of Stove 10 Seasonal Use 11 Troubleshooting Tips 11

INSTALLATION INSTRUCTIONS 12

Technical Specifications 12 Standard Features 12 Packing List 12 Dimensions 13 SITE REQUIREMENTS 14

Flue & Chimney 14 Flue exit positions 15 Hearth Dimensions 15 Walls Next to Hearth 16

PRE-INSTALLATION 17

Flue 17 Additional Ventilation 17 Ventilation 18

INSTALLATION 19

Legal Requirements 19 Installing the Appliance 19 Top Flue Installation 19 Rear Flue Installation 20 Removal of Log Guard 20 Fitting & Removal of Fire Bricks 20 Fitting & Removal of Baffles 20 Fitting & Removal of Riddling Mechanism 20

COMMISSIONING 22

MAINTENANCE & SERVICING 23

Annual Service 23 Removal of Log Guard 24 Removal of Fire Brick 24 Removal of Baffle 24 Removal of Riddling Mechanism 24 Fitting a New Door Glass 24 Fitting a New Door Seal 24

BASIC SPARE PARTS LIST 25

SERVICE RECORDS 26

EC DECLARATION OF CONFORMITY 27

This appliance has been approved by HETAS Ltd.

3

APPLIANCE COMMISSIONING CHECKLIST To assist us in any guarantee claim please complete the following information:-

Dealer appliance was purchased from

Name: .................................................................................................................................................................

Address: ...............................................................................................................................................................

............................................................................................................................................................................

Telephone number: .............................................................................................................................................

Essential Information - MUST be completed

Date installed: .....................................................................................................................................................

Model Description: ..............................................................................................................................................

Serial number: .....................................................................................................................................................

Installation Engineer

Company name: .....................................................................................................................................................................

Address: .................................................................................................................................................................................

...............................................................................................................................................................................................

Telephone number: ................................................................................................................................................................

Commissioning Checks (to be completed and signed)

Is flue system correct for the appliance YES NO

Flue swept and soundness test complete YES NO

Smoke test completed on installed appliance YES NO

Spillage test completed YES NO

Use of appliance and operation of controls explained YES NO

Instruction book handed to customer YES NO

Signature: ....................................................................................... Print name: ...............................................................

4

USER INSTRUCTIONS

1. GENERAL POINTS

1.1 Before use of this appliance please read these instructions fully.

1.2 All local regulations, including those referring to national

and European Standards need to be complied with when installing the appliance.

1.3 Only use for domestic heating in accordance with these operating instructions.

1.4 You must burn only approved fuels. Do not use with liquid fuels or as an incinerator.

1.5 Appliance surfaces become very hot when in use. Use a suitable fireguard if young children, elderly or infirm persons are present.

Stovax offer firescreens, sparkguards and hearthgate systems for protection*. Your dealer can advise you about these products.

1.6 Do not place photographs, TVs, paintings, porcelain or other combustible items on the wall or near the appliance. Exposure to hot temperatures will cause damage.

1.7 Extractor fans or cooker hoods must not be placed in the same room or space as this can cause appliance to emit fumes into the room.

1.8 Do not obstruct inside or outside ventilation required for the safe use of this appliance.

1.9 Do not make unauthorised changes to the appliance.

1.10 The chimney must be swept at least once a year. See Section 12

1.11 Do not connect, or share, the same flue or chimney system with another appliance.

SMOKE CONTROL VERSION

1.12 These instructions apply to Dovre 250 (Part No. 7119/7160/7127/7161) when fitted with a Smoke Control kit (Part No.DV250SCKIT).

NOTE: This appliance has been independently tested to PD6434 and approved by DEFRA as an exempted appliance allowing it to burn wood in Smoke Control areas when fitted with a Smoke Control kit (Part No.DV250SCKIT).

1.13 To meet the Smoke Control requirement this appliance must be operated correctly in order to minimise the amount of smoke produced.

1.14 Burn only dry wood or approved smokeless fuels.

1.15 These instructions must be left with the user and kept with the original instructions they superseded.

SERIAL NUMBER

1.16 This number is required when ordering spare parts or making warranty claims.

Found on the data plate on the back of the appliance.

Dovre 250 data plate

PR7533

AIR CONTROLS

Double Air System

Several Dovre appliances have double air systems providing cleaner burning, and greater efficiency and control,

See Diagram 2

1) Air wash - air drawn over the window cleans the glass. The source of Primary Combustion air when burning wood.

2) Primary Air - for use with solid fuel and initially with wood fires.

For Air Controls, See Diagrams over page

*In the U.K: These products must conform to BS 6539, Fireguards for use with solid fuel appliances.

If appliance is operating unattended they must conform to BS 3248

5

USER INSTRUCTIONS

AIR CONTROLS

Multi-fuel version Dovre 250 only

Main door catch

Airwash control

Primary Control

Open

Closed

PR7533

Airwash

Open

Closed

Riddling Grate

DOOR HANDLE

1.17 Use a protected gloved hand to operate. See Diagram 3

DO NOT OPEN THE DOOR WITH BARE HANDS

Door Handle: Pull forward to open

AR2184

WARNING

Properly installed, operated and maintained this appliance will not emit fumes into the room.

Occasional fumes from de-ashing and refuelling may occur. Persistent fume emission is potentially dangerous and

must not be tolerated. If fume emission does persist: Opendoorsandwindowstoventilatetheroom Allowfiretoburnoutorsafelydisposeoffuelfromthe

appliance

Leavetheroom Checkforchimneyblockageandcleanifrequired

Donotattempttorelightuntilthecauseoftheemission has been identified and corrected

If necessary seek expert advice.

All open flued appliances can be affected by temporary atmospheric conditions which may allow fumes to enter the house. Because of this it is recommended that an electronic carbon monoxide detector conforming to BSEN50291 be fitted and maintained.

2. USING THE APPLIANCE FOR THE FIRST TIME

2.1 To allow the appliance to settle and fixing glues and paint to fully cure:

Operatetheapplianceatalowoutputforfirstfewdays

2.2 Do not touch the paint during the first period of use.

2.3 During this time the appliance may give off some unpleasant odours:

Keeptheroomwellventilatedtoavoidabuild-upof fumes

3. RECOMMENDED FUELS

3.1 Wood Logs:

Burnonlyseasonedtimberwithamoisturecontentofless than 20%

Wood Length

Appliance Wood Length

Dovre 250 250mmm

Drycutwoodfor12to18monthsbeforeuse Poor quality timber: Causes low combustion efficiency Produces harmful condensation Reduces effectiveness of the airwash and life of the

appliance

Do not burn construction timber, painted, impregnated / treated wood, manufactured board products or pallet wood.

6

USER INSTRUCTIONS

3.2 Fuel consumption. As tested at nominal heat output to the requirements of EN

13240: 2001 for intermittent operation:

Description

Fuel Consumption

Kg/hour Wood

Dovre 250 1.45

A number of factors can affect the performance of the

appliance. See Section 8 for details.

4. LIGHTING THE APPLIANCE

4.1 For best results: Setaircontrols,SeeDiagram5 (For individual model controls see diagrams on page 5)

Air Wash: Fully Open

Primary Air: Fully Open

Primary Air: Fully Open

Air Wash: Fully Open

AR2097

Placefirelightersorpaperanddrykindlingwoodonthe grate

Lightthepaperorfirelighters,SeeDiagram6

Leavethedoorslightlyopenasthefireestablishesandthe glass warms to avoid the build-up of condensation

Addlargerpiecesofwood Too many logs may smother the fire.

Do not load fuel above the log guard and the lower edge of baffle at the back of the firebox.

See Diagram 7

Baffle Lower Edge Log Guard

AR2090

Closethedoor

Do not leave the door open as this could over-fire and damage the appliance.

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USER INSTRUCTIONS

5. RUNNING THE APPLIANCE

5.1 Burning Wood:

ClosethePrimary air control (multi-fuel versions only) and use the Airwash tocontrol the burn rate when appliance is at operating temperature, see Diagram 8

Air Wash: Adjust

AR2097

Woodburnsbestonabedofash

Raketheembersevenlyoverthefirebedandopenthe Airwash control fully for a few minutes before re-fuelling

5.2 Burn new logs at high output for a few minutes before adjusting the Airwash control.

Refuel little and often for clean, efficient burning.

Add a small amount of kindling and open the air controls if the firebed is low when the appliance is refuelled. This helps re-establish the fire. Do not close the air controls until the fire is burning well.

5.3 When burning wood at low output:

OpenthePrimaryAirandAirwashControlsfullyfor3 minutes after refuelling

This ensures the fire is burning well before.

FullyclosethePrimaryAirandadjusttheAirwashtothe low setting

5.4 Experience establishes settings to suit personal preferences.

5.5 Do not burn large amounts of fuel with the Airwash control closed for long periods of time. This reduces the glass cleaning effect and causes tars and creosotes to build-up in the appliance and flue system.

5.6 When in use, burning the appliance at high output for a short period also reduces tars and creosote.

Do not load fuel above the log guard and the lower edge of baffle at the back of the firebox.

See Diagram 7

6. BURNING TIPS

6.1 Fuel Quality (Wood) Use wood with a moisture content of less than 20%.

Seasoned logs have the bark beginning to lift and peel away and cracks radiating from the centre. They feel lighter than fresh cut wood of a similar size and sound hollow when struck against each other. Logs should not feel damp or have moss and fungal growths.

Symptoms related to wet wood: Difficulty starting and keeping a fire burning well Smoke and small flames Dirty glass and/or firebricks Rapid creosote build-up in the chimney Low heat output Short burn times, excessive fuel consumption and blue/grey smoke from the chimney

Burnathighoutputathighoutputforashortperiodeach day to avoid large build-ups of tars and creosote within the appliance and the flue system

UseStovaxProtectorchimneycleanertoreducethis problem

Whenburningwoodatlowoutputsettingsopenbothair controls fully for 3 minutes after refuelling to ensure the fire is burning well before closing the Primary Air control fully and the airwash to the low setting

6.2 Air inlets puffing smoke Combustion gases build up in the firebox and ignite as small

explosions, causing smoke to puff out of the air inlets and other openings. This occurs if the air controls are shut soon after adding new fuel to a very hot fire. Stop by opening the air controls to increase combustion air and burning rate.

6.3 Flue Draught The chimney has two main functions: 1) To safely remove the smoke, gases and fumes from the

house. 2) To provide a sufficient amount of draught (suction) in the

appliance ensuring the fire keeps burning. Draught is caused by the rising hot air in the chimney when

the appliance is lit.

Symptoms of poor performance related to flue draught include:

Excessive fuel consumption (high flue draught) Poor burning control, overheating (high flue draught) Wind noise from air controls (high flue draught) Difficulty getting a fire going and keeping it burning well

(low flue draught) Low heat output (low flue draught) Smoke entering room when doors opened (low flue

draught)

8

USER INSTRUCTIONS

7. ASH REMOVAL

7.1 All fuels:

OpenDoors,SeeDiagram10

AR2184

RemoveAshpan,SeeDiagram11

AR2183

7.2 Multi-fuel:

Riddle,SeeDiagram12

AR2186 Riddling Handle

OpenDoors,SeeDiagram10

RemoveAshpancarefully.Heatcanremainlongafteruse, See Diagram 11

Usegloves,orplacetheashintoaAshCaddy(PartNo. 4227)

Removeashatleastonceeveryweek

The construction, position, size and height of the chimney all affect the performance of the flue draught.

Other factors effecting the flue draught include: Trees or other buildings nearby causing turbulence High and gusty winds Outside temperature Outside weather conditions Incorrect additional ventilation to building Blocked flue / chimney

For advice on the correction of persistent flue problems consult a qualified solid fuel heating engineer before continuing to use the appliance.

6.4 Weather conditions

The weather conditions outside the building can effect the burning performance of the appliance. These could include:

Weather Conditions Problem Effect

Windy days Buildings/Obstacles cause turbulent air around chimney.

Smoky Appliance

Calm days Oversized Chimney. Smoky Appliance

Damp / Rainy days Flue temperature not hot enough. Rain water inside chimney.

Lighting and burning problems

To reduce these problems: Usegoodqualitykindlingwoodtostartthefire Burninitiallyatahightemperatureforashortperiod Fitaraincowltothechimney Your installer should advise you on possible solutions.

If the appliance emits smoke into the room continuously: Closetheaircontrolsandallowtheappliancetogoout Ventilatetheroomtoclearthefumes Leavetheroom

Do not re-light the appliance until the problem is solved.

9

USER INSTRUCTIONS Donotplacehotashinabinmadefromplasticorany

other combustible material.

8. ExTENDED BURNING

8.1 It is possible to get the appliance to burn for longer periods. In order to do this: De-ashpriortofinalrefuelling

Setaircontrolstolowcombustionsettings This will blacken the glass over night but it will clear when

operated at high output for a short period.

Usesmokelessfuelorsmall,thicklogsdependingonfuel desired

8.2 It is not recommended to extend the burning period in Smoke Control areas. This process increases the amount of smoke produced.

9. OVER-FIRING

9.1 Do not over-fill with fuel or use at maximum output for long periods or over-firing can occur. If the flue pipe, flue collar or top plate glow red the appliance is over-firing:

Close the air controls to reduce the output

9.2 Over-firing can cause permanent damage to the appliance.

10. CHIMNEY FIRE

10.1 If a chimney fire occurs:

Shut all air controls immediately

Evacuate the building

Call the fire brigade

Do not re-enter the building until it is confirmed safe

10.2 Do not use the appliance after a chimney fire until: a) It has been inspected by a registered installer,

confirming the appliance is safe to use*

b) The chimney system inspected and swept by a chimney sweep, confirming the system is structurally sound and free from obstruction before re-use.**

c) It is repaired as required before re-use. Use only genuine Dovre replacement parts to keep your appliance in safe and efficient working order.

11. GENERAL CLEANING

11.1 Allow appliance to cool thoroughly to avoid risk of burns:

Cleanregularly,accordingtothelevelofuse Giveattentiontothebafflesystem,fluewaysand

removing ash Regular cleaning and maintenance will help give many

years of safe use. CleanmattblackappliancesusingStovaxCollodialblack

or Stovax Grate Polish To refresh painted finishes use Stovax Thermolac paint. Cleanenamelfinishesusingwarmsoapywaterandasoft

clean cloth Donotuseaerosolspraysnearanoperatingappliance

Wipe dry with a soft clean cloth before re-lighting. Do not leave unit without drying, as this may cause rust.

Do not use abrasive cleaner or cleaning pads to clean enamel finishes.

12. CLEANING GLASS

KeeptheglasscleanwithcorrectuseoftheAirwashsystem and good quality fuel

Sometimes additional cleaning may be required.

12.1 This can be done as follows: Allowappliancetocoolfully Do not clean hot glass. UseasoftclothandStovaxGlassCleaner

12.2 Before re-lighting the appliance: Drytheglassfully

12.3 Do not use abrasive cleaner or cleaning pads.

13. CHIMNEY SWEEPING

13.1 To maintain safe and efficient use of the appliance the chimney/flue must be inspected and swept at least once a year by a qualified chimney sweep.**

If the appliance is used continuously throughout the year or it is used to burn wood or smokeless fuel, more frequent sweeping is recommended.

The best time to have the chimney swept is at the start of the heating season.

The above applies even if burning smokeless fuels.

In the U.K: * registered with HETAS (GB only)/INFO (Republic of

Ireland only) **This should be done by a NACS registered (UK only)/

INFO registered (Eire only) chimney sweep, who will issue you with a certificate.

10

13.2 The chimney, any connecting flue pipe and the appliance flue ways if incorporated, must be regularly cleaned.

13.3 Ensure adequate access to cleaning doors where it is not possible to sweep through the chimney.

13.4 If the appliance is believe to have previously served an open fire the chimney must be swept a second time within a month of regular use after installation.

14. CARE OF STOVE Stovax has a range of cleaning and maintenance products and accessories to keep your appliance in good working condition. Your retailer can provide full details but here is a brief list of useful items:

Product Code Description

3047 Extra long matches

5039 Gas lighter

4052 Log basket

3048 Wood sling - for easy carrying of logs

3016 Log tongs

4027 Extra long protective gloves

5038 Hearthgate - 5 section (for areas 1780x610mm

5044 Hearthgate - 7 section (for areas 1780x405mm)

4227 Ash caddy - 382x102x306mm

4228 Ash caddy - 446x102x306mm

4229 Ash caddy - 382x102x459mm

4230 Ash caddy - 637x127x408mm

4231 Ash caddy - 306x178x459mm

2091 Ashclean vacuum cleaner attachment

4232 Steel brush

Your retailer can provide genuine spare parts such as replacement glass,doorsealingropeandfirebrickswhenrequired.Anannual service by a competent engineer is recommended to keep your appliance in best possible condition.

USER INSTRUCTIONS

15. SEASONAL USE

15.1 Clean and service the appliance if it is not used during the warmer periods of the year as detailed in the Maintenance and Servicing section

15.2 Set the air controls 50% open to keep the appliance ventilated and stop the build-up of any moisture inside.

15.3 Before re-lighting the appliance: Remove the baffles Clear any debris that may have accumulated Check the flue is clear of any blockages

16. TROUBLESHOOTING TIPS

16.1 Stove glass blackening: This has four possible causes:

1. Incorrect use of airwash See Sections 1, 4 and 5 for the correct use of the air controls.

2. Burning unseasoned wood See Section 3 to identify when wood is ready for burning.

3. Stove operated at too low a temperature - good working temperature is 300-500 F (120 250 C). A stove pipe thermometer can identify this problem (Part no 3046)

Burnwiththeairwashcontrolfullyopenfor approximately 20 minutes to cure this

The problem may be caused by damping your appliance down overnight.

4. Problems with the flue in particular insufficient air pull. If the flue is not working efficiently the glass can blacken. A flue which has too much downdraft may be too short or needs lining or has too many bends. This can also cause blackening of your stove glass. Contact the installer or a flue specialist for advice.

16.2 Riddling mechanism jamming: This occurs when fine ash builds up under the riddling bars

preventing movement. To prevent this: Followaregularcleaningroutinefortheinsideofyour

appliance Liftouttheriddlingmechanismandremoveallash Replaceriddlingmechanismwhencleaningiscomplete

16.3 Glass cracking: Do not over tighten the screws on the glass clips when

replacing the glass as this causes stress and the intense temperature changes can cause the glass to crack. For replacement glass contact your local dealer.

In the U.K: * registered with HETAS (GB only)/INFO (Republic of

Ireland only) **This should be done by a NACS registered (UK only)/

INFO registered (Eire only) chimney sweep, who will issue you with a certificate.

11

USER INSTRUCTIONS 16.4 Appliance is producing tar: This is identified by: Averystrongpungentsmellshortlyaftertheapplianceis

lit and heats up Glassblackening Thick,brownandstickytaroozesfromthepipejoints

This is caused by burning damp wood and burning your appliance at too low a temperature;

Usewellseasonedwoodandoperatetheapplianceinthe ideal temperature range

Tar is a major cause of chimney fires - if you experience problems with tar build up consult a chimney sweep before continued use of your appliance.

Ideal working temperature range is 130C and 240C (270F 465F). Failing to close down the primary air control once the appliance has heated up to this range may cause the appliance to over-fire and to exceed the ideal temperature range. Over-firing can cause permanent damage to the appliance and invalidates your warranty.

12

TECHNICAL SPECIFICATION

DOVRE 250

1. STANDARD FEATURES

Primaryair(undergrateairforfullmulti-fueluse) Airwash(forwoodburning/cleanglass) Presetsecondaryaircontrol(toensurecompleteburningof

flue gases) Riddlinggratesystemforcleande-ashing Toporrearflueexitoption

2. PACKING LIST

Instructions Guaranteecard Doorhandletool Fluecollar 4Xlegs FireCement Scraper

MODEL:

Dovre 250

Dovre 250 Smoke Control Version - fitted with Smoke Control Air Slider (Part No. DV250SCKIT)

D ov

re 2

50

Nominal Heat Output Wood kW 4.9

Solid Fuel kW 4.9

Flue Draught at Nominal Heat Output All mm Wg 1.25

inch Wg 0.05

Flue Gas Mass Flow Wood g/s 5.2

Solid Fuel g/s 5.1

Flue Gas Temperature at Spigot / Socket Wood oC 310

Solid Fuel oC 310

Flue Outlet Six (Top/Rear Option) mm 125

inch 5

Weight Kg 80

Recommended Fuels Wood Seasoned wood (less than 20% moisture content)

As tested to the requirements of EN 13240 for intermittent operation

13

DOVRE 250 DIMENSIONS

Description Model A B C D E F (dia) G H

Dovre 250 590 452 357 130 445 125 145 45

All dimensions in mm. (25.4 mm = 1)

TECHNICAL SPECIFICATION

64 0

20 0

50 0

12

5

125

12

5

450

455 405

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1. FLUE OR CHIMNEY

1.1 The flue or chimney system must be in good condition. It must be inspected by a competent person and passed for

use with the appliance before installation

Products of combustion entering the room can cause serious health risks.

1.2 You must check the following:

The construction of the masonry chimneys, flue block chimneys and connecting flue pipe system must meet the requirements of the Building Regulations

A flexible flue liner system can be used if certified for use with solid fuel systems and installation complies with manufacturers instructions and Building Regulations.

The flue liner must be replaced when an appliance is replaced unless proven to be recently installed and in good condition.

If it is necessary to fit a register plate it must conform to the Building Regulations

The minimum height of the flue or chimney must be 4.5m from the hearth to the top of the flue, with no horizontal sections, a maximum of 4 bends with angles of less than 45 degrees

Enure the connecting flue pipe it kept a suitable distance from any combustible material and does not form part of the supporting structure of the building

Make provision to remove the appliance without the need to dismantle the chimney

Any existing flue must be confirmed as suitable for the new intended use as defined in the Building Regulations

The flue or chimney systems must be inspected and swept to confirm the system is structurally sound and free from obstructions**

If the chimney is believe to have previously served an open fire the chimney must be swept a second time within a month of regular use after installation to clear any soots falls that may occurred due to difference in combustion levels.

The flue exit from the building must comply with local building control rules.

Do not connect or share the flue or chimney system with another heating appliance

1.3 Do not connect to systems containing large voids or over 230mm square.

1.4 You must provide suitable access to enable the collection and removal of debris.

1.5 You must be able to sweep and inspect the flue when the appliance is installed.

1.6 You must check the flue draught with all windows and doors closed and any extraction fans in this or adjoining rooms running at maximum speed. (See next section for additional ventilation requirements)

Max. Draught = 2.0mm Wg Min. Draught = 1.0mm Wg

SITE REQUIREMENTS

In the U.K: *BS 6461: Part 1, and the requirements of Building

Regulations

**This should be done by a NACS registered (UK only)/ INFO registered (Eire only) chimney sweep, who will issue you with a certificate.

Building Regulations Document J

Flue Plate: Where a hearth, fireplace, flue or chimney is provided

or extended (including cases where a flue is provided as part of refurbishment work), information essential to the correct appliance and use of these should be permanently posted in the building, to meet Requirement J4 of the Building Regulations (England and Wales), F3.12 (Scotland).

Building Regulations Document J

Additional: A new factory made system that complies to EN 1856; Part 1

can be used providing installation is to the requirements of: i) BS 7566 Parts 1 -4 ii) the manufacturer's instructions iii) Building Regulations.

For a guide containing information on Chimneys and Flues contact:

The British Flue & Chimney Manufacturers Association, FETA 2 Waltham Court Milley Lane Hare Hatch Reading Berkshire RG10 9TH

Tel: 0118 9403416 e-mail: info@feta.co.uk

15

2.1 The appliance must stand on a non-combustible constructional hearth which is at least 125mm thick with the minimum dimensions as shown in diagram.

2.2 The building must have a suitable load-bearing capacity for the hearth and appliance.

Consultastructuralengineerforadvicebeforeproceeding

2.3 When fitting into an existing hearth check: Thattheappliancecomplieswithcurrentconstruction

regulations and is at least the minimum sizes shown

2.4 If there is no existing fireplace or chimney it is possible to construct a suitable non-combustible housing and hearth setting. The flue must be installed in accordance with all local and national regulations and current rules in force .

Checkifaddinganewchimneytoyourpropertyrequires planning permission

SITE REQUIREMENTS

PR7216

150mm minimum

Constructional Hearth 840mm minimum

Constructional Hearth 840mm minimum

150mm minimum

150mm minimum225mm

minimum

2. HEARTH DIMENSIONS

Position On Roof Minimum Clearances

A On ridge or within 600mm 600mm above ridge

B Elsewhere on roof 2300mm horizontally from roof surface and: a) 1000mm above highest point of flue exit

from roof or b) as high as the ridge

C On pitched, within 2300mm horizontally to openable window, dormer

1000mm above top of opening

D Within 2300mm of another building 600mm above top of building

1. FLUE OUTLET POSITIONS

150mm max

Vertical Measurement

Terminal

Insulation

Flue

Horizontal Measurement

Adjacent Building

The vertical measurement is the lowest from either the point of discharge or 150mm above insulation.

IMPORTANT: Seek specialist advice if installing in a dwelling with a thatched roof

16

SITE REQUIREMENTS

2. WALLS NExT TO A HEARTH

Solid, non-combustible material e.g. masonry or concrete

Thickness W

C150mm minimum

150mm minimum

C

H

PR7217

Position of Appliance & Hearth in relation to walls Requirement for the walls

Distance of hearth from wall 'C'

Distance of Appliance to wall Min thickness of Wall 'W'

Min height of wall 'H'

0mm 0mm - 50mm 200mm Height of appliance + 300mm Or

1200mm from the hearth (take largest dimension)0mm 51mm - 300mm 75mm

0 - 150mm 150mm + 75mm 1200mm

150mm + 300mm + No Minimum Requirement

Suitable clearance should be allowed around the stove to enable the correct fitting and maintenance of the appliance.

Any clearances should be confirmed by making a site survey and a physical check of wall thickness and dimensions.

17

PRE-INSTALLATION CHECKS

1. FLUE

2.1 Additional ventilation is required to comply with the requirements of the Building Regulations. This must be provided using a permanently open air vent, of the size listed, which is positioned so that it is not liable to be blocked both inside and outside the building.

2.2 Extractor fans or cooker hoods must not be placed in the same room or space as this can cause the appliance to emit fumes into the room.

2.3 If any of these checks reveal problems do not proceed with the fitting of the appliance until they have been rectified.

2. ADDITIONAL VENTILATION

MODEL:

Dovre 250

Dovre 250 Smoke Control Version - fitted with Smoke Control Air Slider (Part No. DV250SCKIT)

D ov

re 2

50

Additional Ventilation

mm2 0

cm2 0

in2 0

MODEL:

Dovre 250

Dovre 250 Smoke Control Version - fitted with Smoke Control Air Slider (Part No. DV250SCKIT)

D ov

re 2

50

Flue/Chimney Size

Without flue liner Round (diameter) mm 150

inch 6

Without flue liner system Square (diameter) mm 135

inch 51/2

With liner or Factory made system (diameter) installed in accordance with manufacturer's instructions

mm 150

inch 6

Flue/Chimney (*minimum height)

All products metre 4.5

feet 15

* When measured from the top of the stove to the top of the flue, with no horizontal sections and a maximum of 4 bends with angles of less than 45o

18

PRE-INSTALLATION CHECKS

3.1 This appliance requires ventilation to supply combustion air. Any room containing the appliance must have a permanent air vent opening with a total free area of at least 550mm2

per kW of appliance rated output above 5kW.

3.2 Increase air supply provisions where a room contains multiple appliances.

3.3 If vents open into adjoining rooms or spaces there must be an air vent of at least the same size direct to the outside.

3.4 Permanent air vents should be non-adjustable and positioned where they are unlikely to become blocked.

3.5 Site the vents where cold draught is unlikely to cause discomfort. This can be avoided by placing vents near ceilings or close to the appliance, see Diagram opposite.

3. VENTILATION

19

LEGAL REQUIREMENTS

Before installation of this product please read these instructions fully.

It is very important to understand the requirements of the national Building Regulations and standards*, along with any local regulations and working practices that may apply. Should any conflict occur between these instructions and these regulations then the regulations must apply.

Your local Building Control Office can advise regarding the requirements of the regulations.

The appliance must be fitted by a registered installer, or approved by your local building control officer.

Works must be carried out with care to meet the requirements of Health and Safety and comply with the Health and Safety rules, and any new regulations introduced during the lifetime of these instructions.. Particular attention should be drawn to: Handling: The appliance is heavy. Adequate facilities

must be available for loading, unloading and site handling. Fire Cement: Some fire cement is caustic and must not

come into contact with the skin. Protective gloves must be worn. Wash hands thoroughly with plenty of water after contact with skin.

Asbestos: This appliance contains no asbestos. If there is the possibility of disturbing any asbestos in the course of installation seek specialist guidance and use appropriate equipment.

Metal Parts: Take care when installing or servicing the stove to avoid personal injury.

A faulty installation can cause danger to the inhabitants and structure of the building.

For users of this appliance: Your building insurance company may require you to inform them that you have installed a new heating appliance. Check that your cover is still valid after installing the appliance.

If fitting this appliance in a Smoke Control Area a Smoke Control Air Slider (Part No. DV250SCKIT) must be fitted, See Section 6.

1. INSTALLING THE APPLIANCE

Each installation is unique to the property so it is not possible to give details to suit every setting. The installation must comply with Building Regulations and be made using "best practice" construction methods.

Many fireplace openings have a supporting lintel. Do not remove without supporting the remaining structure of the building. Do not support the structure with the appliance or the flue system.

1.1 Take care when installing the appliance. Careless handling and use of tools can damage the finish and/or area.

INSTALLATION INSTRUCTIONS Assembletheappliancebyattachingthelegstothebaseof

the appliance, Diagram 1

Screws to secure legs

Bolts to adjust levels

AR2094 Choosetoporrearflueexit:

AR2086

Hexagonal bolts

Top

Rear

Fitfluecollarandblankingplatetosuit Attachfluecollartotoporrearwithhexagonalbolts,see

picture 2 Sealwithfirecementifdesired Secureblankingplatewithclampingbar,picture3

AR2096

1.2 Top flue pipe installation

Sealwithfirecementifdesired Liftapplianceintoposition Take care not to damage the hearth finish. Levelusingadjustablebolts,seepicture1 Connectappliancetothechimneyusingfluepipe Securewithselftappingscrew Sealtheconnectingjoints

In the U.K: *England and Wales Document J / Scotland - Part F,

Building Regulations, 1997 Technical Guidance Document J Heat Producing Appliances (Republic of Ireland only)

registeredbody:HETAS(GBonly)/INFO(Eire)

20

INSTALLATION INSTRUCTIONS

PR7220

600mm min 1000mm max unsupported

Elbow with access cover

Size Stovax Part No.

5" 4512*

6" 4612

Flue Pipe 915mm (3ft)

Size Stovax Part No.

5" 4502*

6" 4602

To chimney connection as detailed in building regulations

2. REMOVAL OF THE LOG GUARD

2.1 To remove the Log guard: LiftLogGuardclearofthesupportingbrackets Rotatetoclearthesidesofthedooropening. Do not use appliance without the log guard in position.

3. FITTING AND REMOVAL OF THE FIREBRICKS

3.1 Remove the firebricks as part of the routine maintenance. This can be carried out without the use of tools.

3.2 Allow the appliance to cool fully before removing firebricks.

3.3 Take care when handling, as bricks can become fragile after use. Life span depends on the type of fuels burnt and the level of use.

Replacedamagedbricksassoonaspossible

3.4 To remove bricks: Removesidebricks Sliderearbricksforwardtoremove Replaceinreverseorder

4. FITTING AND REMOVAL OF THE BAFFLES

4.1 The appliance is fitted with a baffle in the top of the firebox to maintain efficient combustion.

Allowtheappliancetocoolfullybeforeremovingbaffle system

RemovetheLogGuardfromtheappliancetogiveaccess to the firebox

4.2 Take care when handling the bricks; they can become fragile in time. This is normal and wear depends on the type of fuels burnt and the level of use.

AR8009

The Flue must be installed in accordance with manufacturers instructions.

Self tapping screw at rear

Flue Pipe 915mm (3ft)

Size Stovax Part No.

*5" 4502

6" 4602

Seal flue collar with Fire Cement

AR7219

1.3 Rear flue pipe installation

Insertateeintothefluecollar The tee piece is used as cleaning access. Liftapplianceintoposition Take care not to damage the hearth finish. Levelusingadjustablebolts,seepicture1 Connectteetothechimneyusingfluepipe Securewithselftappingscrew Sealtheconnectingjoints Do not use a 90 elbow to make this connection

The Flue must be installed in accordance with manufacturers instructions.

PR7218

Seal Collar with Fire Cement

Self Tapping Screw

Tee

Size Stovax Part No.

5" 4516*

6" 4616

Cap

21

INSTALLATION INSTRUCTIONS

IMPORTANT

Removeandcleanthebafflesystemtoensuretheflue ways are clear of soot and debris and to ensure the safe and efficient operation of the stove

Frequencyofcleaningdependsontheoperating conditions

Replaceanydamagedbafflesimmediately DO NOT MODIFY THE BAFFLE SYSTEM

Removethebaffle Liftthebaffleplate Rotateitandslideitoutthroughthefront Replaceinreverseorder

5. FITTING AND REMOVAL OF THE RIDDLING MECHANISM

5.1 The riddling mechanism can be removed for cleaning to maintain good working condition.

Stationary Riddling

Mechanism

Moving Riddling

Mechanism

AR2185

6. FITTING THE SMOKE CONTROL KIT

2.1 To install the Smoke Control kit: SmokeControlAirSlider(PartNo.DV250SCKIT) RemoveallinternalpackagingandLogGuard,

Diagram 1

1

Log Guard

To remove the Log Guard: Lift,rotateandPulloutthroughfrontofappliance,

Diagram 2

2

Log Guard

2.2 LiftandslidetheBafflethroughthefrontoftheappliance to remove

2.3 RemovethetwoscrewsontheAirwashchamberand remove, see diagram 3

The nuts are located on the back of the Airwash chamber. Use a 10mm spanner to hold the nuts.

3

Airwash chamber M6 Screws

Air slider Screws

Note: If the kit is fitted before appliance installation the top plate can be removed for easy access.

2.4 Remove the M6x2 screws on the Air slider, Diagram 3&4 The nuts are located on the back of the Air slider. Use a

10mm spanner to hold the nuts.

4 Inside View Of Appliance

Air sliderAir slider Screws

2.5 Replace Air slider with the Smoke Control version

2.6 Fitting is the reverse of the above

2.7 Ensure the Air slider screws are tightened to a tension that ensures movement when the Airwash is operated.

22

COMMISSIONING

1.1 To commission: Replace the firebricks, baffle, and log retainer

Check the door alignment and catch operation, adjust if required, see Installation Section 6. Adjusting Door hinges

Check the soundness of door seals, castings and joints

Check the operation of the air controls

1.2 Now carry out a final smoke draw test: Firstwarmthefluewithablowlamp,orsimilar,forabout

10 minutes Placeasmokepelletonthecentreofthegrate,withthe

air controls open Closethedoor Smoke should now be drawn up the flue and be seen to

exit from the flue terminal Completetestwithalldoorsandwindowsclosedinthe

room where the appliance is fitted

Ifthereareanyextractorfansinadjacentrooms,thetest must be repeated with the fans running on maximum and interconnecting doors open

Checktheeffectofceilingfansduringthetest

If the test fails, re-check the suitability of the flue system and ventilation. An inadequate air supply to the room is potentially dangerous.

Light the appliance and slowly increase the temperature to operating levels

Ensure no combustion products enter the room

Open the main fire door when the appliance reaches operating condition and carry out a spillage test with a smoke match or pellet around the door opening

1.3 If excessive spillage occurs: Allow the appliance to cool and re-check the flue system

and ventilation

1.4 Finally: Explain the safe operation of the appliance and the use

of the controls to the user and the importance of only using suitable fuels

Explain the cleaning and routine maintenance requirements

COMMISSIONING

Explain the requirement to use a suitable fireguard when children, elderly or infirm persons are near the appliance

Record dealer/supplier details and installer details in Instructions

Record serial number in page 3 of Instructions This number is required when ordering spare parts and

making warranty claims

Give the copy of the Instructions to the customer

23

MAINTENANCE and SERVICING For a complete list of spare parts and accessories contact your Stovax or call 01392 474011

1. ANNUAL SERVICE

1.1 At the end of the heating season strip, inspect and clean the appliance as detailed:

Allowappliancetocool Removeallofthefollowinginternalparts;baffle,

firebricks, complete grate, and ash pan. For Multi-fuel versions remove the complete grate and ash pan.

See sections 5 and 6 on how to remove the baffles and firebricks. Take care handling firebricks, as they can become fragile after a period of use.

Vacuumcleananyremainingashanddebrisfromthe

inside of the appliance. Stovax offer a filter/collection attachment for your vacuum

cleaner to protect it from fire ash. Ash Clean (Stovax Part No. 2091).

Clean the internal surfaces of the appliance using a wire brush and scraper as required

Vacuum and brush the resulting debris from the appliance. Clean the grate parts with a wire brush, and check the

parts for any damage Replace any damaged parts Check and clean the firebricks with a soft brush Replace broken bricks Some surface damage will occur during use. The life of

the bricks will depend on the type of fuels burnt and the level of use. Damaged bricks should be replaced as soon as possible.

Re-fit cleaned internal parts Remove the glass from the door, See section 7 page 20,

and discard all old rope seals

Remove the door rope seal from the outer edge of the door and clean the old glue from the door sealing rope groove

Clean the door glass using Stovax Glass cleaner and a soft cloth

Do not use abrasive cleaners to remove tar or soot deposits from the glass.

Replace the glass edge seal with new and re-fit the glass into place in the door

Fit new door rope seal, gluing it in place with Stovax Thermic Seal rope adhesive

Press the new door sealing rope into the locating groove, placing the joint in the middle of the lower edge of the door.

When fitting new door seals, close the appliance door and leave for at least 12 hours before using. This allows the adhesive to fully bond to the seal before use.

Lightly oil the door catch mechanism and hinge pins Avoid getting oil onto the door seals and glass.

To refresh painted finishes use Stovax Thermolac paint.

1.2 Use genuine Stovax replacement parts to keep your appliance in safe and efficient working order. Your local Stovax dealer can provide you with the parts you require.

This is a list of the maintenance products you may need to use

Task Product name Code Number

Glass cleaning

Stove glass cleaner 500ml (wipe on)

4111

Stove glass cleaner (spray on)

4103

Preventing build- up of creosote in flue

Protector (15 sachets) 7002

Protector (1kg tub) 7025

Sealing flue pipe joints

Fire Cement (500g tub) 2020

Fire Cement (600g cartridge) 2021

Re-painting

Thermolac Black (400ml aerosol)

2019

Thermolac Black (200ml brush-on)

2057

Cleaning matt black Appliances Colloidal black (85ml) 7000

Protecting your hands Heat resistant leather gloves 4008

Door sealing rope

14mm Black rope seal (handy pack)

5000

14mm Black rope seal (25m reel)

4670

Glass sealing tape

3mm Black rope seal (handy pack)

4975

3mm Black rope seal (25m reel)

4974

Thermic seal glue (50ml bottle) 5037

Soft rope 10mm diameter 4965

Ash Clean Vacuum Cleaner Attachment 2091 These products, available from your local dealer, along with

regular maintenance and use of correct fuels, will keep your appliance in the best possible condition.

1.3 If you require more information about Stovax group products visit our web site www.stovax.com

24

1.4 Using the appliance for the first time: Burn at a low output for the first day of use This allows the seals, fixing glues and paint to fully cure.

1.5 During this time the appliance may give off some unpleasant odours:

Keeptheroomwellventilatedtoavoidabuild-upof fumes.

1.6 Your dealer can carry out service and maintenance.

2. REMOVAL OF THE LOG GUARD

2.1 To remove the Log guard:

LiftLogGuardclearofthesupportingbrackets

Rotatetoclearthesidesofthedooropening. Do not use appliance without the log guard in position.

3. FITTING AND REMOVAL OF THE FIREBRICKS

3.1 See Section 3 Fitting & Removal of Firebricks in Installation section.

4. FITTING AND REMOVAL OF BAFFLE (2 PARTS)

4.1 See Section 4 Fitting & Removal of Baffle in Installation section.

5. REMOVAL OF RIDDLING MECHANISM

5.1 See Section 7, Installation Instructions, to remove and replace the riddling mechanism.

6. FITTING A NEW DOOR GLASS ALL MODELS

6.1 To maintain the safe use of your appliance you may need to replace a damaged door glass. To complete this operation:

Removethedoor,byopening,removingthehingepins and lifting the door free of the hinge blocks

Laythedoorfacedownonasoftflatsurface,toprotect the paintwork and glass

RemovetheglassclipfixingscrewsTheoldglasscanthen be lifted clear of the door. (Note how the 3mm sealing rope is placed between the glass and the door.) Dispose of the old glass safely.

Cleanandre-painttherearofthedoorifrequired Clean the screws with light oil and coat with high

temperature anti-seize grease, this will aid future removal.

MAINTENANCE and SERVICING Fitanewsealingropebetweenthenewglassandthe

door, and place the glass into position in the door

Placetheglassfixingclipsintopositionandre-fixwith the clean fixing screws, tighten the screws evenly until the clips hold the glass

Do not over tighten the clips as this could break the glass.

6.2 Fit only original Dovre ceramic glass, which is suitable to use in high temperature applications.

6.3 Using the appliance with a damaged door glass could cause dangerous fumes to enter the room, or the appliance to over fire, resulting in damage.

7. FITTING A NEW DOOR SEAL ALL MODELS

7.1 To maintain the safe use of your appliance you need to replace damaged or worn door sealing rope. To complete this operation:

Removethedoorfromtheappliance,byopening, removing the hinge pins and lifting the door free of the hinge blocks

Laythedoorfacedownonasoftflatsurface,toprotect the paintwork and glass

Removetheoldropeandscrapeoldgluefromthe locating groove

Clean the locating groove with a clean dry cloth to remove all old dust and debris.

SqueezeagenerousbeadoffreshStovaxThermicSeal glue into the rope locating groove

PressthenewStovaxropeintothelocatinggroove, placing the joint in the middle of the lower edge of the door

Refitthedoorandclosethedoortoapplypressuretothe new rope

Leavetheapplianceclosedforatleast12hoursbefore lighting the appliance and using at a low output for approximately one day

7.2 Using the appliance with a damaged door seal can cause dangerous fumes to enter the room, or the appliance to over fire, resulting in damage.

25

BASIC SPARE PARTS LIST

1

2

6

8

7

9

13

15

14

10

12

11 3

4

5

Diagram No. Description Part No.

1 Door Glass GL0260

2 Baffle DV-76140

3 Inner back plate DV-08331

4 Grate Holder DV-61111

5 Side Fire brick DV-77333.0

6 Ashpan DV-05220

7 Ashpan handle DV-SLT5

8 Glass Retainer DV-W/015/E

9 Glass Retainer Screw DV-W/018/E

10 Log Retainer DV-Z/2517/G

11 Centre Grate DV-61111

12 Riddling Rod DV-61309.0

DOVRE 250

SERVICE RECORDS

26

1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

3RD SERVICE Date of Service:........................................................................... Next Service Due:..................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

5TH SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

7TH SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

9TH SERVICE Date of Service:........................................................................... Next Due:........................................................................ Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

2ND SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

4TH SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

6TH SERVICE Date of Service:............................................................................ Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

8TH SERVICE Date of Service:........................................................................... Next Due:........................................................................ Signed:........................................................................................ Dealer's Stamp/HETAS Registration Number

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