Contents

Dovre 2020 Fireplace Installation Manual PDF

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Summary of Content for Dovre 2020 Fireplace Installation Manual PDF

INSTALLATIEVOORSCHRIFTEN EN GEBRUIKSAANWIJZING KACHEL INSTALLATION INSTRUCTIONS AND OPERATINGMANUAL STOVE INSTALLATION ET MODE DEMPLOI POELE EINBAUANLEITUNG UND GEBRAUCHSANWEISUNG FEUERSTTTE INSTRUCCIONES DE INSTALACIN Y USO ESTUFA ISTRUZIONI PER L'INSTALLAZIONE E L'USO STUFA MONTERINGS- OG BRUKSANVISNING PEISOVN

03.27883.400 - 09/2015

2020 2200 2210 2220

2500 2510 2520

2120 2320 2620

2 Subject to change because of technical improvements

Table of contents Introduction 3 Performance declaration 4 Safety 8 Installation requirements 8 General 8 Flue 8 Room ventilation 9 Floor and walls 9 Product description 10 Installation 11 Preparation 11 Building into an existing hearth 12 Building into a new hearth 13 Fitting outer frame 15 Use 16 First use 16 Fuel 16 Lighting 16 Burning wood 17 Burning brown coal briquettes 18 Burning anthracite coal 18 Controlling air combustion 19 Extinguishing the fire 19 Removing ash 19 Fog andmist 20 Resolving problems 20 Maintenance 20 Flue 20 Cleaning and other regularly maintenance 20 Appendix 1: Technical data 23 Appendix 2: Connection diagrams 25 Appendix 3: Dimensions 28 Appendix 4: Distance from combustible material 39 Appendix 4: Diagnosis diagram 40 Index 41

Subject to change because of technical improvements 3

Introduction Dear user, By purchasing this heating appliance from DOVRE you have selected a quality product. This product is part of a new generation of energy-efficient and envir- onmentally-friendly heating appliances. These stoves make optimum use of convection heat as well as thermal radiation (radiant heat).

Your DOVRE appliance has beenmanufactured with state-of-the-art production equipment. In the unlikely event of amalfunction, you can always rely on DOVRE for support and service.

The appliance should not bemodified; please always use original parts.

The appliance is intended for use in a living room. It must be hermetically connected to a properly work- ing flue.

We advise you have the appliance installed by an authorized and competent installer.

DOVRE cannot be held liable for any problems or damage resulting from incorrect installation.

Observe the following safety regulations when installing and using the appliance.

In this manual, you can read how the DOVRE heating appliance can be installed, used andmaintained safely. Should you require additional information or technical data, or should you experience an install- ation problem, please first contact your supplier.

2015 DOVRE NV

Performance declaration In accordance with construction products regulation 305/2011

No. 102-CPR-2013

1. Unique identification number of the product type:

2020S / 2200 / 2210 / 2220 / 2120 / 2320

2. Type, batch or serial number or other form of identification for the construction product, as pre- scribed in article 11, subsection 4:

Unique serial number.

3. Intended use for the construction product, in accordance with the applicable harmonised technical specification, as specified by the producer:

Stove for solid fuel without production of warm water in accordance with EN 13240.

4. Name, registered trade name or registered trademark and contact address of the producer, as pre- scribed in article 11, subsection 5:

Dovre N.V. Nijverheidsstraat 18 2381Weelde Belgium.

5. If applicable, name and contact address for the authorised whose mandate covers the tasks spe- cified in article 12, subsection 2:

-

6. The system or systems for the assessment and verification of the performance durability of the con- struction product, specified in appendix V:

System 3

7. If the performance declaration concerns a construction product that falls under a harmonised norm:

The appointed RRF instance, registered under the number 1625, has performed a type test under system 3 and has issued the test report no. 2905903.

8. If the performance declaration concerns a construction product for which a European technical assessment is issued:

-

4 Subject to change because of technical improvements

Subject to change because of technical improvements 5

9. Declared performance:

The harmonised norm EN 13240 :2001/A2 :2004/AC :2007

Essential characteristics Performance Wood

Performance Brown coal

Performance Coal

Fire safety

Fire resistance A1 A1 A1

Distance from combustible material (minimum distance inmm)

Rear: 100 Side: 100

Rear: 100 Side: 100

Rear: 100 Side: 100

Risk of glowing particles falling out Conform Conform Conform

Emission of combustion products CO: 0.10% (13%O2)

CO: 0.06% (13%O2)

CO: 0.04% (13%O2)

Surface temperature Conform Conform Conform

Electrical safety - - -

Ease of cleaning Conform Conform Conform

Maximum operating pressure - - -

Flue gas temperature at nominal output 295 C 289 C 272 C

Mechanical resistance (carrying weight of chimney) Not determined Not determined Not determined

Nominal output 7 kW 7 kW 8 kW

Efficiency 78.3% 75.4% 76.4%

10. The performance of the product described in points 1 and 2 conform with the performance reported in point 9.

This performance declaration is supplied under the exclusive responsibility of the producer specified in point 4:

26/08/2013Weelde TomGehem CEO

In accordance with construction products regulation 305/2011

No. 105-CPR-2013

1. Unique identification number of the product type:

2500 / 2510 / 2520 / 2620

2. Type, batch or serial number or other form of identification for the construction product, as pre- scribed in article 11, subsection 4:

Unique serial number.

3. Intended use for the construction product, in accordance with the applicable harmonised technical specification, as specified by the producer:

Stove for solid fuel without production of warm water in accordance with EN 13240.

4. Name, registered trade name or registered trademark and contact address of the producer, as pre- scribed in article 11, subsection 5:

Dovre N.V. Nijverheidsstraat 18 2381Weelde Belgium.

5. If applicable, name and contact address for the authorised whose mandate covers the tasks spe- cified in article 12, subsection 2:

-

6. The system or systems for the assessment and verification of the performance durability of the con- struction product, specified in appendix V:

System 3

7. If the performance declaration concerns a construction product that falls under a harmonised norm:

The appointed RRF instance, registered under the number 1625, has performed a type test under system 3 and has issued the test report no. 2905904.

8. If the performance declaration concerns a construction product for which a European technical assessment is issued:

-

9. Declared performance:

The harmonised norm EN 13240 :2001/A2 :2004/AC :2007

Essential characteristics Performance Wood

Performance Brown coal

Performance Coal

Fire safety

Fire resistance A1 A1 A1

6 Subject to change because of technical improvements

Subject to change because of technical improvements 7

The harmonised norm EN 13240 :2001/A2 :2004/AC :2007

Essential characteristics Performance Wood

Performance Brown coal

Performance Coal

Distance from combustible material (minimum distance inmm)

Rear: 100 Side: 100

Rear: 100 Side: 100

Rear: 100 Side: 100

Risk of glowing particles falling out Conform Conform Conform

Emission of combustion products CO: 0.10% (13%O2)

CO: 0.09% (13%O2)

CO: 0.05% (13%O2)

Surface temperature Conform Conform Conform

Electrical safety - - -

Ease of cleaning Conform Conform Conform

Maximum operating pressure - - -

Flue gas temperature at nominal output 264 C 318 C 314 C

Mechanical resistance (carrying weight of chimney) Not determined Not determined Not determined

Nominal output 10 kW 10 kW 10 kW

Efficiency 80.0% 76.4% 79.0%

10. The performance of the product described in points 1 and 2 conform with the performance reported in point 9.

This performance declaration is supplied under the exclusive responsibility of the producer specified in point 4:

26/08/2013Weelde TomGehem CEO

In the context of continuous product improvement, the specifications of the appliance supplied can vary from the description in this brochure without prior notice.

DOVRE N.V. Nijverheidsstraat 18 Tel : +32 (0) 14 65 91 91 B-2381Weelde Fax : +32 (0) 14 65 90 09 Belgium E-mail : info@dovre.be

8 Subject to change because of technical improvements

Safety Please note: All safety regulations must be complied with strictly.

Please read carefully the instructions supplied with the appliance for installation, use and maintenance before using the appliance.

The appliancemust be installed in accordance with the legislation and requirements applic- able in your country.

All local regulations and the regulations relating to national and European standards must be observed when installing the appliance.

The appliance should preferably be installed by an authorised installer. Installers will be aware of the applicable regulations and requirements.

The appliance is designed for heating pur- poses. All surfaces, including the glass and connecting tube, can become very hot (over 100C)! When operating, use a so-called "cold hand" or an oven glove.

Ensure that the appliance is adequately guarded if young children, disabled people, the elderly or animals are present in the vicinity.

Safety distances from flammablematerials must be strictly adhered to.

Do not place any curtains, clothes, laundry or other combustible materials on or near the appli- ance.

When in use, do not use flammable or explos- ive substances in the vicinity of the appliance.

Avoid chimney fires by having the chimney swept regularly. Never burn wood with the door open.

In the event of a chimney fire: close all the appliance's air inlets and alert the fire service.

If the glass in the appliance is broken or cracked, it must be replaced before the stove is used again.

Do not exert force on the door, do not allow chil- dren to pull on the opened door, never stand or sit on the opened door and do not place heavy objects on the door.

Ensure that there is adequate ventilation in the room in which the appliance is installed. If vent- ilation is insufficient, combustion will be incom- plete whereby toxic gases can spread through the room. See the chapter "Installation require- ments" for more information on ventilation.

Installation requirements General

The appliancemust be connected tightly to a well- functioning flue.

For connectionmeasurements: see "Technical data" appendix.

Ask the fire service and/or your insurance com- pany about any specific requirements and reg- ulations.

Flue The flue is needed for:

Removal of combustion gases via natural draught.

As the warm air in the flue or chimney is lighter than the outside air, it rises.

Air intake, needed for the combustion of fuel in the appliance.

A poorly-functioning flue or chimney can cause smoke to escape into the room when the door is opened. Damage caused by smoke emissions into the room is not covered by the warranty.

Do not connect multiple appliances (such as a boiler for central heating) to the same flue, unless local or national regulations allow this. In the event of two connections ensure that the difference in height between the connections is no less than 200mm.

Ask your installer for advice regarding the flue. Refer to the European norm EN13384 for a correct cal- culations for the flue.

The fluemust satisfy the following requirements:

The flue or chimney must bemade of fire-resistant material, preferably ceramics or stainless steel.

Subject to change because of technical improvements 9

The flue or chimney must be airtight and well- cleaned and guarantee sufficient draught.

A draught/vacuum of 15 - 20 Pa during normal operation is ideal.

Starting from the flue spigot, the fluemust run as vertically as possible. Changes in direction and horizontal pieces disrupt the outward flow of com- bustion gases andmay cause soot deposits.

To prevent combustion gases from cooling down toomuch, which reduces the draught, ensure that the interior diameter is not too big.

The flue or chimney should ideally have the same diameter as the connection collar.

For nominal diameter: see "Technical data" appendix. If the smoke channel is well insu- lated, the diameter may be slightly bigger (up to 2x the section of the connection collar).

The section (area ) of the smoke channel must be constant. Wider segments and (in particular) nar- rower segments disrupt the outward flow of com- bustion gases.

In fitting a cover plate/exhaust cap to the flue: make sure that the cover does not restrict the flue outlet and that the cap does not impede the out- ward flow of combustion gases.

The fluemust end in a zone that is not affected by surrounding buildings, trees or other obstacles.

The flue outside the housemust be insulated.

The flue should be at least 4 metres high.

As a rule of thumb: 60 cm above the ridge of the roof.

If the ridge of the roof is more than 3 metres from the flue: use themeasurements given in the fol- lowing figure. A = the highest point of the roof within a distance of 3 metres.

Room ventilation For good combustion, the appliance needs air (oxy- gen). This air is supplied via adjustable air inlets from the area in which the appliance is installed.

If ventilation is insufficient, combustion will be incomplete, whichmay lead toxic gases to spread through the room.

As a rule of thumb, the air supply should be 5.5 cm/kW. Extra ventilation is needed when:

The appliance is in a well-insulated area.

There is mechanical ventilation, for example, a central extraction system or an extraction hood in an open kitchen.

You can provide extra ventilation by having a vent- ilation louvre fitted on the outside wall.

Make sure that other air consuming appliances (such as tumble-driers, other heating appliances or a bath- room fan) have their own supply of outside air, or are switched off when you use the appliance.

Floor and walls The floor on which the appliance is placedmust have sufficient bearing capacity. The weight of the appli- ance is given in the appendix Technical Data appendix.

Theremay not be any electrical wires in the floor below the appliance and in the walls around it.

All flammablematerials must be removed from under the appliance or protected by at least a 6 cm concrete slab.

10 Subject to change because of technical improvements

Flammable walls bordering the appliancemust be protected by at least a 10 cm stone wall and 5 cm insulation.

Protect non-flammable walls bordering the appliance with at least 2.5 cm insulation to avoid cracking.

Protect a flammable floor from heat radiation and falling ash by means of a fireproof pro- tective plate. See the appendix "Distance from combustible material".

Keep enough distance between the appliance and combustible materials such as furniture.

Ensure sufficient ventilation around flammable materials such as amantelpiece. See appendix "Distance from combustible mater- ial".

Carpets and rugs must be at least 80 cm away from the fire.

Do not place any flammablematerials within 50  cm of any convection outlets.

Product description

8

7

1

2

5

6

3

09-20020-183

1. Secondary air slide

2. Door

3. Outside decorative frame

4. Riddling rod

5. Primary air slide

6. Latch

7. Fire basket

8. Fireproof inner plates

Features of the appliance The appliance is supplied with a separate handle, the so-called 'cold hand', for opening the door.

The appliance is supplied with a second separate handle, the so-called 'cold hand', for removing the ash pan; see next figure.

Subject to change because of technical improvements 11

The opening direction of the door can be changed. The appliance is supplied with a door turning to the right. An optional locking rod is required for a left- turning door (supplied separately). The instructions for changing the door swing direction are provided with this locking rod.

The swing direction of the door can be changed. The appliance is supplied with a left-turning door. An optional locking rod is required for a right-turning door (supplied separately). The instructions for changing the door swing direction are provided with this locking rod.

The appliance is supplied with a connecting kit for the outside air supply.

The appliance is not suitable for continuous use.

The insert fireplace has an integrated convection system. This means that when installing the appli- ance it is not necessary for a separate convection space to be built and the use of air inlet and outlet grates for convection is not necessary.

The space between the cast-iron fireplace and steel convection box serves as the convection space. Surrounding air is drawn in at the bot- tom of the appliance. The air is directed to the fireplace where it is heated. The heated air then leaves the front side of the convection space through the air opening on the upper side of the fireplace.

The appliance is equipped with two additional con- nections in order to transport convection heat to other areas.

The appliance is equipped with two built-in fans that aid convection. The turning speed of the fans can be adjusted using a speed control. This speed control is supplied with the appliance. The fan and speed control are connected to themains electric circuit; see paragraph "Connecting fan to the mains".

The fan works thermostatically. That means that the fan only starts to operate if the insert fireplace is sufficiently warm and the fan switches off once the insert fireplace has cooled sufficiently.

The appliance can be supplied with an outer frame to which you can attach a decorative frame. The decorative frame is supplied as an option.

Installation Preparation

Please check the appliance for damage caused dur- ing transport or any damage or defects immediately after delivery.

If you detect transport damage or any other damage or defects, do not use the appliance and notify the supplier.

Remove the removable parts (fire-resistant inner plates, fire compartment, fire basket, ash removal port and ash pan) from the appliance before you start installing the appliance.

By removing removable parts, it is easier to move the appliance and to avoid damage.

Note the location of the removable parts, so that you can re-position the parts in the correct place later on.

1. Open the stove door.

2. Remove the fire-resistant inner plates.

Vermiculite inner plates are light and tend to be ochrous in colour on delivery. They insulate the combustion chamber to boost combustion.

Fitting the handle The appliance is supplied with a loose handle, the so- called "cold hand".

The form of the cold hand depends on themodel of the appliance.

Fit the wooden handle to the adaptor using screw M8x50 provided; see following figure.

09-20015.088

See the next figure for opening the door.

12 Subject to change because of technical improvements

09-20020-182

Changing the opening direction of the door If desired, the opening direction of the door can be changed. The appliance is supplied with a door open- ing to the right. Follow the instructions below.

1. Unscrew the door latch.

2. Unscrew the locking cam from the post.

3. Pull the hinge pins out of the hinges.

Be sure to support the door sufficiently; without the hinge pins, the door can come loose unex- pectedly.

4. Remove the door from the appliance.

5. Remove the washers from the hinge lobe and place them on the other side of the appliance.

6. Position the door above the hinge lobes and insert the hinge pins into the hinges.

7. Screw the latch onto the other side of the door.

8. Screw the locking cam onto the other side of the door.

Comment: See the "Maintenance" chapter for adjust- ing the closing of the door.

Connecting the fan to the mains The fireplace insert is supplied with two built-in fans and with a separate revolution control unit. The appli- ance is also fitted with a thermo switch that turns the fan on and off at a set temperature.

These parts must be connected to themains as shown in one of the connection diagrams below.

The connection diagram is specific to the model.

Have the connectionmade by a qualified installer.

The fireplace insert is provided with a three- core cable.

The fireplace insert must be isolated from the mains by a 2-pole switch.

Ensure that the fireplace insert is properly earthed.

See Appendix 2 for extended connection diagrams.

Building into an existing hearth To build the stove into an existing hearth, follow the steps below:

1. Place the appliance at the right height and level it.

Keep the electrical cable of the appliance free.

2. If you are going to put an external casing around the appliance, you should fit the clamping plates supplied to the sides of the appliance without fully tightening the screws. This is because the outside casing fits between the appliance and the clamp- ing plates; see next figure.

3. Close the base of the flue with incombustible material.

Subject to change because of technical improvements 13

4. Make a 150 cm diameter opening in the base for the extraction duct.

5. Centre the opening in the base on the connection collar on the stove.

6. Put the extraction duct in the opening. Make sure that the duct can be pulled down so that it fits into the connection collar. For example, use a variable- length duct.

If you are using a RFS-flexible duct: screw the duct onto the connector supplied, put the con- nector into the connection collar and secure the connector by bending the two lips outwards.

The figure below provides an example of the placing of a fireplace insert in a hearth which is done using the instructions given above.

A Existing hearth B Ventilation space (minimum 15mm) C Existing flue D Fireproof material or connector E Opening to prevent pressure build-up

Building into a new hearth The fireplace insert is installed in two stages:

Placing and connecting the fireplace

Building up the hearth around the fireplace.

Placing and connecting the fire- place insert 1. Place the appliance at the right height and level it.

2. If you are going to put an external casing around the appliance, you should fit the clamping plates supplied to the sides of the appliance without fully tightening the screws. This is because the outside casing fits between the appliance and the clamp- ing plates; see next figure.

3. Check that there is at least 15mm of free con- vection space between the existing walls - which must have the necessary insulation (see chapter "Installation Conditions) - and the back of the appliance.

4. Themasonry should not rest on the fireplace. If required, use a support such as a steel beam. Leave a clearance of at least 3mm between the support and the appliance.

4. Connect the appliance to the flue hermetically.

5. Check the draught in the flue and the seal of the connection on the flue gas duct by making a small, intense trial fire with newspaper and dry, small kindling.

If there is new masonry then wait until the masonry has dried sufficiently.

14 Subject to change because of technical improvements

Drawing off convection air The appliance is equipped with two additional con- nections in order to transport convection heat to other areas.Theremust be air grids in these areas. If you wish tomake use of this function, proceed as follows:

1. Remove the two push-out plates on top of the con- vection box by tapping them loose with a hammer.

2. Fit the two connection collars supplied with a dia- meter of 125mm on the resulting openings using theM8x16 screws andM8 bolts supplied.

3. Connect flexible tubing with a diameter of 125mm and route them to the desired areas.

4. Connect the flexible tubing to the outlet grates in the rooms.

Building the new hearth Inside the hearth you provide space for convection. In this space the air must be able tomove freely. It must be possible for air to be sucked in for combustion, and the air heated by the fireplace (the convection air) must be able to flow freely into the area to be heated; see next figure.

When building the hearth, follow these instruc- tions:

The top of the hearth must be closed airtight using a cover plate of incombustible and heat-resistant material.

The cover plate must be level and placed at least 30 cm below the flue opening in the ceiling.

If desired, an additional outlet grate can be fitted at the top of the hearth, just below the cover plate.

Do not use combustible material in the hearth space and prevent thermal bridging by using materials that conduct heat.

Follow the instruction below when building the hearth:

1. Lay the floor of the hearth.

Make sure the door of the appliance can swing freely over the hearth floor.

2. Build the hearth up to the smoke dome.

Ensure that a clearance of 2mm is maintained between the appliance and themasonry to

accommodate the thermal expansion of the fire- place.

3. The inside of the hearth may, if desired, be clad- ded with reflective, insulatingmaterial.

Additional cladding of the built-in space pre- vents unnecessary thermal radiation to outer walls and/or adjacent rooms. It also prevents damage to the hearth wall insulation.

4. Build the rest of the hearth up to the flue opening hole in the ceiling.

Themasonry should not rest on the fireplace. Use a support such as a steel beam. Leave a clearance of at least 3mm between the sup- port and the appliance.

5. Close the built-in space with the cover plate.

6. Put an air grate below the cover plate to allow for the ventilation of the appliance.

7. Make an opening above the cover plate in order to prevent any pressure build-up.

The figure below provides an example of the placing of a fireplace insert in a hearth which is done using the instructions given above.

A

B

C

D

E

F

G

H I

J

K

L M

09.20015.057

P

N

O

A Flue B Fireproof material or connector C Cover plate

Subject to change because of technical improvements 15

D Insulationmaterial (minimum 5 cm) E Fireproof wall F Combustible wall G Ventilation space (minimum 15mm) H Fireproof ceiling I Combustible ceiling J Convection air opening K Insulation (optional) L Fireproof base M Combustible base N Opening to prevent pressure build-up O Connection pipe P Convection air to another area

Fitting outer frame The appliance can be supplied with a three- or four- sided outer frame. An optional decorative frame can also be supplied and that is fitted to the outer frame.

1. Fit the outer frame by fitting the sides together with two screws; see next figure.

2. Fit the decorative frame by joining the sides of the framewith a connecting element and fastening it with the two screws (A) of the connecting ele- ment; see next figure.

3. Centre the decorative frame on the outer frame; see next figure.

4. Put three supporting plates on each side between the decorative and the outer frame; see next fig- ure.

5. Attach the (assembled) frame to the appliance by sliding the tabs on the vertical sides of the frame between the appliance and the clamping plates; see next figure.

16 Subject to change because of technical improvements

Finishing 1. Re-position all removed parts in the correct places

in the appliance.

2. Ensure that the newly built hearth is sufficiently dry before you start to use the appliance.

Never use the appliance without the fire-res- istant inner plates.

The appliance is now ready for use.

Use First use When you use the appliance for the first time, make an intense fire and keep it going for a good few hours. This will cure the heat-resistant paint finish. This may result in some smoke and odours. You could open win- dows and doors for a while in the area in which the appliance is located.

Fuel The appliance is suitable for burning natural wood (sawn, split and sufficiently dry), brown coal bri- quettes and anthracite coal.

Do not use other fuels, as they can cause serious damage to the appliance.

The following fuels may not be used as they pollute the environment, and because they heavily pollute the appliance and flue, whichmay lead to a chimney fire:

Treated wood, such as scrap wood, painted wood, impregnated wood, preserved wood, plywood and chipboard.

Plastics, scrap paper and domestic waste.

Wood Hardwood, such as oak, beech, birch and fruit tree wood is the ideal fuel for your stove. This type of wood burns slowly with calm flames. Softwood contains more resins, burns faster and sparks more.

Use seasoned wood that contains nomore than 20% moisture. The wood should have been seasoned for at least 2 years. Wood with amois- ture content of 20% provides 4.2 kWh per kg wood.

Wood with amoisture content of 15% provides 4.4 kWh per kg wood. Freshly felled wood has amois- ture content of 60% and only provides 1.6 kWh per kg wood.

Saw the wood to size and split it while it is still fresh. Fresh wood is easier to split, and split wood dries more easily. Store the wood under a roof where the wind has free access.

Do not use dampwood. Damp logs do not produce heat as all the energy is used in the evaporation of moisture. This will result in a lot of smoke and soot deposits on the appliance door and in the flue. The water vapour will condense in the appliance and can leak away through chinks in the stove, causing black stains on the floor. It may also condense in the chimney and form creosote. Creosote is a highly flammable compound andmay cause a chim- ney fire.

Brown coal briquettes Brown coal briquettes have approximately the same burning characteristics as wood.

Ensure there is a good charcoal bed before you start burning brown coal briquettes.

For lighting the fireplace, follow the instructions in the "Lighting" paragraph.

Anthracite coal Anthracite coal is divided into various categories on the basis of characteristics, sometimes specified by law, such as the percentage of volatile compounds. The ash content of anthracite coal is between 3% and 13%. The lower the ash content, the higher the net heating value and the less often you have to remove ash.

Preferably use category A anthracite coal with a low ash content.

Use the recommended size 12/22 or 20/30.

For lighting the fireplace, follow the instructions in the "Lighting" paragraph.

Lighting You can check whether the flue has sufficient draught by lighting a ball of paper above the baffle plate. A cold flue often has insufficient draught and consequently, some smokemay escape into the room instead of up

Subject to change because of technical improvements 17

the chimney. You can avoid this problem by lighting the fire as described below.

1. Stack two layers of medium sized logs crosswise.

2. Stack two to three layers of kindling crosswise on top of the logs.

3. Place a firelighter between the bottom layer of kind- ling and light the firelighter according to the instruc- tions on the packaging.

09-20500-016

4. Close the appliance door and open the primary and secondary air inlets; see the following figure.

5. Allow the fire develop into a good blaze until there is a glowing bed of charcoal. You can then add fuel and adjust the appliance, see the chapter "Stoking with wood".

Operating the air slides The appliance has two air slides. The primary air slide at the bottom of the door regulates the air under the grid. The secondary air slide above the door regulates the air for the glass (air wash system).

The air slide can be operated using the cold hand. The form of the cold hand depends on themodel of the appliance.

See the following figure for the open and closed pos- itions of the air slide.

09-20020-181

09-20020-180

l = Closed o = Open

Burning wood After you have followed the instructions for lighting:

1. Slowly open the door of the appliance.

2. Spread the charcoal evenly across the bottom of the stove base.

3. Stack a few logs on the charcoal.

18 Subject to change because of technical improvements

Open stacking

09-20500-017

If the logs are stacked openly, the wood will burn quickly as the oxygen can reach each log easily. If you want to use the stove for a short while, make an open stack.

Compact stacking

09-20500-018

If the logs are stacked tightly, the wood will burnmore slowly as the oxygen can only reach some logs eas- ily. If you want to burn wood for a longer period, make a compact stack.

4. Close the door of the appliance.

5. Close the primary air inlet and leave the secondary air inlet open.

Do not fill the appliance by more than a third.

Burning brown coal briquettes Brown coal briquettes burn in almost the sameway as wood. Using the primary air inlet, ensure sufficient supply of air under the fire. For further information see the paragraph "Burning wood".

Burning brown coal briquettes creates a lot of ash. Regularly remove excess ash. See the paragraph "Removing ashes" for instructions.

For the properties and use of brown coal bri- quettes: consult your brown coal briquette sup- plier or see the brown coal briquette packaging.

After you have followed the instructions for lighting:

1. Slowly open the door of the appliance.

2. Spread the charcoal evenly across the bottom of the stove base.

3. Place the brown coal briquettes on the charcoal bed.

4. Close the door.

Burning anthracite coal Use a coal basket to keep the anthracite coal in; see following figure. The coal bin is available as an option.

Always close the secondary air slide when burning anthracite coal.

Open the fire grate by pulling the riddling rod for- ward.

After you have followed the instructions for lighting:

Subject to change because of technical improvements 19

1. Open the primary air slide completely.

2. Slowly open the door of the appliance.

3. Spread the charcoal evenly across the bottom of the stove base.

4. Spread a shovelful of coal on the charcoal bed and wait with the next shovelful until the coals start to glow.

5. Now addmore coal.

Be careful not to smother the fire by adding too much coal at once.

You have added as much as you can when the glow from the previous load is only just visible.

6. Close the door.

7. Allow the coal to burn for 20-30minutes and reg- ulate the air supply using the primary slide.

8. Use the riddling rod to shake the grate until glow- ing embers drop into the ashpan.

9. Open the primary air slide completely.

10. Add fresh coal up to themaximum level.

Make sure the grate is open by pulling the rid- dling rod forward.

11. After a few minutes, move the primary air slide to the desired position.

If the coal basket or the grate begins to glow red, you are burning the fire too hard. This can lead to warping of the grate and/or coal basket.

Controlling air combustion The appliance has various provisions for air control.

The primary air slide regulates the air under the grid.

The secondary air slide regulates the air for the glass (air wash).

Advice Never burn wood with an open door.

Regularly burn wood with intense roaring fires.

If you burn at a low setting frequently, tar and creosotemay be deposited in the flue. Tar and creosote are highly combustible substances.

Thicker layers of these substances may catch fire if the temperature in the flue increases sud- denly. By allowing the fire to burn very intensely regularly, layers of tar and creosote will disappear. Low intensity fires can also cause tar deposits on the stove window and door. When the outside temperature is mild, it is bet- ter to burn wood intensely for a few hours instead of having a low intensity fire for a long period of time.

Regulate the air supply using the secondary air inlet.

The secondary air inlet not only supplies air to the fire but to the glass as well, so that it does not quickly become dirty.

Open the primary air inlet for the time being if the air supply by the secondary air inlet is inadequate or if you want to fan the fire.

Topping up with a few logs regularly is better than addingmany logs in one go.

Regularly adding small amounts of brown coal bri- quettes or anthracite coal is better than adding a large amount of brown coal briquettes or anthracite coal in one go.

Extinguishing the fire Do not add fuel and just let the fire go out. If a fire is damped down by reducing the air supply, harmful sub- stances will be released. For this reason, the fire should be allowed to go out naturally. Keep an eye on the fire until it has gone out. All air inlets can be closed once the fire has died completely.

Removing ash After wood has been burnt, a relatively small amount of ash remains. This ash bed is a good insulating layer for the stove base plate and improves combustion. It is good idea to leave a thin layer of ash on the stove base plate.

After brown coal briquettes and anthracite coal have burnt, a relatively large amount of ash is left over. Remove the excess ash regularly.

The ash should never reach the bottom of the grate. This will cause the grate to overheat and

20 Subject to change because of technical improvements

be damaged.

The flow of air through the fire plate must not be obstructed, and ashmust not be allowed to accu- mulate behind an inner plate. Remove the excess ash regularly.

1. Open the door of the appliance.

2. Use the riddling rod tomake the ash drop through the grate into the ash pan.

3. Using the cold handle glove supplied, remove the ash pan and empty it; see the next two figures.

4. Replace the ash pan and close the door of the appliance.

Fog and mist Fog andmist hinder the flow of flue gases through the flue. Smoke can blow back and cause a stench. If it is not strictly necessary, it is better not to use the stove in foggy andmisty weather.

Resolving problems Refer to the appendix "Diagnostic diagram" to resolve any problems in using the appliance.

Maintenance Follow themaintenance instructions in this chapter to keep the appliance in good condition.

Flue In many countries, you are required by law to have your chimney checked andmaintained.

At the start of the heating season: have the chim- ney swept by a recognised chimney sweep.

During the heating season and after the chimney has not been used for a long time: have the chim- ney checked for soot.

At the end of the heating season: close off the chim- ney and plug with newspaper.

Cleaning and other regularly maintenance

Do not clean the appliance when it is still warm.

Clean the exterior of the appliance with a dry lint- free cloth.

You can clean the appliance interior thoroughly at the end of the heating season:

If necessary, first remove the fire-resistant inner plates. See the chapter "Installation" for instruc- tions on removing and installing the inner plates.

If necessary, clean the air supply ducts.

Remove the baffle plate at the top of the appliance and clean it.

Checking fire-resistant inner plates The fire-resistant inner plates are consumables that are subject to wear and tear. Vermiculite inner plates are fragile. Do not knock the inner plates with logs. Check the fire-resistant inner plates frequently and replace them when necessary.

See the chapter "Installation" for instructions on removing and installing the inner plates.

The insulating vermiculite or chamotte inner plates may develop hairline cracks, but this does not affect their performance adversely.

Subject to change because of technical improvements 21

Cast-iron inner plates last a long time if you remove frequently the ash that can accumulate behind them. If accumulated ash behind the cast-iron plate is not removed, the plate will no longer be able to dissipate the heat to the sur- roundings and this may cause the plate to warp or crack.

Never use the appliance without the fire-res- istant inner plates.

Dismantling damper and baffle plate Both the damper and the baffle plate can be dis- mantled. To dismantle the baffle plate, the damper and the damper rodmust first be removed.

1. Open the stove door.

2. Lift the closed damper slightly and slide it above the baffle plate so that they are both free.

3. Remove the damper and the damper rod from the appliance.

4. Loosen the support plate by loosening theM8 nut. The support plate is located in themiddle against the top plate of the appliance.

5. Lift the baffle plate at the front, pull the baffle plate forward and take the baffle plate out of the appli- ance.

Comment: To fit the damper and the baffle plate, before starting to use the appliance, follow the above instructions in the reverse order.

Cleaning the glass Dirt clings less easily to well-cleaned glass. Proceed as follows:

1. Remove dust and loose soot with a dry cloth.

2. Clean the glass with stove glass cleaner: a. Apply stove glass cleaner to a kitchen sponge,

rub down the entire glass surface and give the cleaning agent time to react.

b. Remove the dirt with amoist cloth or kitchen tissue.

3. Clean the glass again with a normal glass cleaning product.

4. Rub the glass clean with a dry cloth or kitchen tis- sue.

Do not use abrasive or aggressive products to clean the glass.

Wear household gloves to protect your hands.

If the glass in the appliance is broken or cracked, it must be replaced before you can use appliance again.

Ensure that no stove glass cleaner runs between the glass and the cast-iron door.

Lubrication Although cast-iron is slightly self-lubricating, you will still need to lubricatemoving parts frequently.

Lubricate themoving parts (such as guide sys- tems,hinge pins, latches and air slides) with heat resistant grease that is available in the specialist trade.

Touching-up the paint finish Small areas of damaged paint finish can be touched- up with a spray can of special heat-resistant paint, available from your supplier.

Checking the seal Check whether the door sealing rope is still in good condition and works well. The sealing rope is sub- ject to wear and will need to be replaced over time.

Check the appliance for air leaks. Close any chinks with stove sealant.

Allow the sealant to harden fully before lighting the appliance, as any moisture in the sealant will form bubbles, resulting in a new air leak.

Adjust door Check if the door closes properly; if necessary, adjust the hinge post; see next figure.

22 Subject to change because of technical improvements

1. Open the door of the appliance; the hinge post is now visible and accessible.

2. Loosen the twomounting bolts of the hinge post slightly. Themounting bolts are located on the inside of the stove.

3. Move the hinge post into the desired position.

4. Use the adjusting screws to adjust the hinge post widthwise in the appliance.

5. Tighten the twomounting bolts and check whether the door closes properly.

Subject to change because of technical improvements 23

Appendix 1: Technical data Model 2200 / 2210 / 2220 / 2320 / 2020 / 2120

Model 2200 2210 2220 / 2320 2020 / 2120

Nominal output 8 kW 8 kW 8 kW 7 kW

Flue connection (diameter) 150mm 150mm 150mm 150mm

Weight 140 kg 175 kg 150 kg 130 kg

Recommended fuel Wood Wood Wood Wood

Fuel property, max. length wood 50 cm 50 cm 50 cm 40 cm

Electrical connection 230 V, 50 Hz, 0.5 A

Fuel Wood Brown coal bri- quettes Anthracite coal

Mass flow of flue gasses 7.7 g/s 8.9 g/s 7.8 g/s

Temperature increasemeasured in the measuring section 295 K 289 K 272 K

Temperaturemeasured at appliance exit 340 C - -

Minimum draught 14 Pa 14 Pa 14 Pa

CO emission (13%O2) 0.10% 0.06% 0.04%

NOx emission (13% O2) 106mg/Nm - -

CnHm emission (13%O2) 51mg/Nm - -

Particulate emission 31mg/Nm - -

Efficiency 78.3% 75.4% 76.4%

Model 2500 / 2510 / 2520 / 2620

Model 2500 2510 2520 2620

Nominal output 10 kW 10 kW 10 kW 10 kW

Flue connection (diameter) 150mm 150mm 150mm 150mm

Weight 150 kg 180 kg 160 kg 160 kg

Recommended fuel Wood Wood Wood Wood

Fuel property, max. length wood 50 cm 50 cm 50 cm 50 cm

Electrical connection 230 V, 50 Hz, 0.5 A

Fuel Wood Brown coal bri- quettes Anthracite coal

Mass flow of flue gasses 9.2 g/s 9.7 g/s 8.1 g/s

Temperature increasemeasured in the measuring section 264 K 318 K 314 K

Temperaturemeasured at appliance exit 320 C - -

Minimum draught 14 Pa 14 Pa 14 Pa

CO emission (13%O2) 0.10% 0.09% 0.05%

NOx emission (13% O2) 52mg/Nm - -

CnHm emission (13%O2) 21mg/Nm - -

Particulate emission 16mg/Nm - -

Efficiency 80.0% 76.4% 79.0%

24 Subject to change because of technical improvements

Subject to change because of technical improvements 25

Appendix 2: Connection diagrams The codes in the diagrams below have the followingmeaning:

T1 thermoswitch V1 fan V2 fan L1 lamp R1 resistor S1 2-position switch

Model 2020 / 2120

V1 V2

230 V

T1

MNML

1 2 3 4 5 6

Model 2220 / 2320 / 2520 / 2620

V1 V2

L1

L2

N

230 V

MNML

1 2 3 4 5 6

T1

Model 2210 / 2510

L2

L1

230 V

M N M

654321

T1

N

V1 V2

P

2

L1

L

26 Subject to change because of technical improvements

Subject to change because of technical improvements 27

Model 2200 / 2500

V1 V2

L1

230 VN

L2

S1

R1

A1 A3A2

B5 B6B4

Models 2200 and 2500 are designed with two-position switches for speed control; they have no ther- mostat function.

Appendix 3: Dimensions 2020

09.20017.044

28 Subject to change because of technical improvements

Subject to change because of technical improvements 29

2120

4 9

5

595

440

150 125

7 5

1 2

0

4 5

5

09-20021-143

2200

09.20017.043

30 Subject to change because of technical improvements

Subject to change because of technical improvements 31

2210

09.20017.015

2220

09.20017.014

32 Subject to change because of technical improvements

Subject to change because of technical improvements 33

2320

09-20021-144

2500

09.20017.042

34 Subject to change because of technical improvements

Subject to change because of technical improvements 35

2510

09.20017.016

2520

09.20017.012

36 Subject to change because of technical improvements

Subject to change because of technical improvements 37

2520BS

09.20017.013

2620SC

690

6 0

0

540

7 5

1 2

0

4 3

0

4 5

0 125

150

09-20020-179

38 Subject to change because of technical improvements

Subject to change because of technical improvements 39

Appendix 4: Distance from combustible material Minimum ventilation outside the radiation range

Dimensions of fireproof floor plate in centimetres

Minimum dimensions of fireproof floor plate

V > H + 30 > 60 S > H + 20 > 40

Appendix 4: Diagnosis diagram Problem

Wood will not stay lit

Gives off insufficient heat

Smoke emissions into the room when adding wood

Fire in appliance is too intense, is hard to adjust

Deposit on the glass

possible cause possible solution

Insufficient draught A cold flue usually fails to create sufficient draught. Follow the instruc- tions for starting a fire in the Use section; open a window.

Wood too damp Usewoodwith nomore than 20%moisture.

Logs too large Use small piecesof kindling. Use split logsno larger than 30 cm in cir- cumference.

Wood stacked incorrectly Stack the logs in a way that allowsadequate air flow between the logs (open stacking, see "Burning wood")

Flue doesnot work properly

Checkwhether the chimneymeets the requirements: at least 4 metreshigh, correct diameter, well-insulated, smooth inside, not too manybends, no obstructions in chimney (bird's nest, toomuch soot deposit), hermetically tight (no chinks).

Chimneystack incorrect Sufficiently high above the roof, no obstacles in the vicinity

Air inlets set incorrectly Open the air inlets completely.

Appliance connected to the flue incor- rectly Connection should be hermetically tight.

Vacuum in area in which the appliance is installed Switch off extraction systems.

Insufficient supply of fresh air Provide an adequate air supply; if necessary use outside air con- nection.

Bad weather ? Inversion (reversed air flow in chimney because of a high outside temperature), extremewind speeds

We recommend you don't use the appliance in the case of inversion. If required, install an extra hood on the flue to increase the draught.

Draught in the living room Avoid draught in the living room, do not place the appliance near a door or heating air ducts.

Flames touch the glass Make sure the wood is not positioned too close to the glass. Slide the primary air inlet cover closer to the "Closed" position.

Appliance is leaking air Check the door seals and appliance joints.

40 Subject to change because of technical improvements

Subject to change because of technical improvements 41

Index A

Adding anthracite coal 19 brown coal briquettes 19

Adding fuel 19 Adding wood smoking appliance 40

Adverse weather conditions, do not burn wood 20 Aerating the fire 19 Air combustion control 19 Air control 19 Air inlets 17 Air leak 21 Anthracite coal 16 ash 19 Ash pan open 20

Ashes remove 19

B

Baffle plate fit 21

Bearing capacity of floor 9 Brown coal ash 18

Brown coal briquettes 16 buring 18

Burning 17 adding fuel 17-18 anthracite coal 18 appliance is hard to adjust 40 brown coal briquettes 18 fire is too intense 40 insufficient heat 40 topping up fuel 19

Burning wood insufficient heat 20

C

Cap on the flue 9 Carpet 9 Chinks in appliance 21 Cleaning appliance 20

glass 21 Coals ash content 16

Combustible material distance from 39

Connecting dimensions 28

Continuous use 11 Controlling air supply 19 Convection external areas 11, 14 tapping 11, 14

Convection space cover plate 14

Cover plate convection space 14

Creosote 19

D

Dampwood 16 Damper fit 21

Decorative surround fit 15

Dimensions 28 Door adjust 21 change swing direction 11 closing 21 sealing rope 21

Draught 23-24 Drying wood 16

E

Efficiency 5, 7, 23-24 External air supply connecting to 13

Extinguishing the fire 19

F

Fan electric 11 thermostatic 11

Filling level of the appliance 18 Finishing decorative frame 15

Finishing coat, maintenance 21

Fire extinguishing 19 kindle

Lighting 16

Fire-resistant inner plates maintenance 20

Fire safety distance from combustible material 39 floor 9 furniture 9 walls 9

Fireproof inner plates warning 16

Floors bearing capacity 9 fire safety 9

Flue connecting to 13 connection diameter 23-24 height 9 maintenance 20 requirements 8

Flue cap 9 Flue gas temperature 5, 7

Flue gasses mass flow 23-24

Fog, do not burn wood 20 Frame fit 15

Fuel adding 18-19 anthracite coal 16 brown coal 16 brown coal briquettes 16 necessary amount 20 suitable 16 topping up 19 unsuitable 16 wood 16

G

Glass cleaning 21 deposit 40

H

Heat, insufficient 20, 40

Hinge set 21

I

Inner plate vermiculite 11

Installing dimensions 28

K

Kindling 40

L

Lighting fire 16 Lubricant 21 Lubricate 21

M

Maintenance Clean appliance 20 cleaning the glass 21 Fire-resistant inner plates 20 flue 20 lubrication 21 sealing 21

measuring section 23-24 Mist, do not burn wood 20

N

Nominal output 20, 23-24

O

Open ash pan 20

P

Paint 16 Particulate emission 23-24 Preventing chimney fire 19 Primary air inlet 17

R

Removing ash 19 brown coal 18

S

Screens deposit 40

Sealing rope for door 21

42 Subject to change because of technical improvements

Subject to change because of technical improvements 43

Secondary air inlet 17 Smoke during first use 16

Smoke emissions into the room 8 Smoking appliance 40 Softwood 16 Solving problems 20, 40 Stacking logs 18 Storing wood 16 Stove glass cleaner 21 Suitable fuel 16 Sweeping flue 20 Swing direction change 11

T

Tapping convection heat 11, 14

Tar 19 Temperature 23-24 Temperature increase 23-24 Topping up with fuel 19

U

Unsuitable fuel 16

V

Ventilation 9 rule of thumb 9

Ventilation louvre 9 Vermiculite fire-resistant 11

W

Walls fire safety 9

Warning chimney fire 16, 19 chimney fires 8 fireproof inner plates 16 flammabl

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