Dhollandia DH-L Operation Manual PDF

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Summary of Content for Dhollandia DH-L Operation Manual PDF

Order ref: MD025.EN Doc: USE_CE UKCA operation manual DHL_EUR EN_2021 Rev: 0 Date: AUG 07, 2021

DH-L* cantilever tail lifts

OPERATION MANUAL

Manufacturer: DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)

Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77 e-mail : info@dhollandia.be

website : www.dhollandia.com

Read the manual in its entirety before operating the tail lift

Keep this manual in the vehicle cab, as reference for the driver and tail lift operator

1 DHOLLANDIA

TABLE OF CONTENTS

1 UNDERSTANDING SAFETY AND WARNING SIGNS .................................................................................................................. 2

2 CONTACT INFORMATION AND DISCLAIMERS .......................................................................................................................... 3

3 GENERAL INTRODUCTION ......................................................................................................................................................... 4

4 INTENDED USE ............................................................................................................................................................................ 4

5 IDENTIFICATION........................................................................................................................................................................... 5

6 DESCRIPTION AND TAIL LIFT TERMINOLOGY .......................................................................................................................... 5

6.1 General ................................................................................................................................................................................. 5

6.2 Safety Devices ...................................................................................................................................................................... 7

7 SAFETY INSTRUCTIONS FOR USING THE TAIL LIFT ............................................................................................................. 10

7.1 DO NOT use tail lift without adequate safety and operator training..................................................................................... 10

7.2 General safety instructions .................................................................................................................................................. 10

7.3 Danger zones, risk of crush and shear injury ...................................................................................................................... 15

7.4 Safe operator position ......................................................................................................................................................... 17

7.5 Instructions for working at loading docks ............................................................................................................................ 21

7.6 Recommended daily pre-trip inspection .............................................................................................................................. 22

7.7 Importance of preventative maintenance ............................................................................................................................ 23

8 LOAD CHARTS AND CORRECT LOADING PROCEDURES ..................................................................................................... 24

9 OPERATING INSTRUCTIONS - PRINCIPLES AND PROCEDURES ......................................................................................... 28

9.1 Automatic tilt at ground level ............................................................................................................................................... 28

9.2 Remarks on use of the tilt cylinders .................................................................................................................................... 29

9.3 Main external boxes ............................................................................................................................................................ 30

9.4 The most popular auxiliary controls ..................................................................................................................................... 33

9.5 Switching the main power on/off ......................................................................................................................................... 35

9.6 Operation ............................................................................................................................................................................ 36

9.7 The use of stabilizing legs ................................................................................................................................................... 39

9.8 The use of ROLL stops ....................................................................................................................................................... 41

10 DECALS ....................................................................................................................................................................................... 43

11 MEANING OF SAFETY AND WARNING SIGNS ........................................................................................................................ 46

12 END NOTE .................................................................................................................................................................................. 48

2 DHOLLANDIA

1 UNDERSTANDING SAFETY AND WARNING SIGNS

Many safety signs and symbols used in this manual are based on international standards, others refer to specific situations or

actions.

Consult section 11 from page 46 onwards for an overview of signs and symbols used in DHOLLANDIA manuals, and their meaning.

Please take special notice of the following signs used in the manual. They indicate the likelihood and severity of a potential injury if a

person fails to follow the instructions presented on the safety sign.

DANGER: indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. [white letters on red background]

WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. [black letters on orange background]

CAUTION: indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. [black letters on yellow background]

NOTICE: is used to address practices not related to physical injury. [white letters on blue background]

SAFETY INSTRUCTIONS: indicate general instructions relative to safe work practices, reminders of proper safety procedures, or the location of safety equipment. [white letters on green background]

SAFETY ALERT SYMBOL: is used to alert the user to potential hazards. All safety messages that accompany this sign shall be obeyed to avoid possible harm. [free-standing, or on back-ground colours red, orange, yellow or black]

WARNING

Failure to understand and to follow the instructions in this manual can put the operator and any bystanders at great risk of

serious bodily injury and death.

Prior to operating the tail lift, make sure you understand the safety and warning signs used, and read them in conjunction with

the instructions in this manual.

If in doubt, DO NOT operate the tail lift. Contact your national DHOLLANDIA distributor. See page 3 for contact info.

NOTICE

SAFETY

INSTRUCTIONS

3 DHOLLANDIA

2 CONTACT INFORMATION AND DISCLAIMERS

DHOLLANDIA tail lifts are regularly being adapted to new vehicle and chassis developments, and specialized customer

requirements. Therefore, DHOLLANDIA reserves the right to alter product specifications without prior notice; and potentially

modifications or new developments might not have been taken into account at the time of printing.

NOTICE

Please confirm you have reviewed the most up-to-date version of this manual prior to operation of the associated DHOLLANDIA tail

lift. See below for instructions to download the latest version of the manual.

Contact your national DHOLLANDIA distributor if you have any questions regarding the installation, operation, repair and

maintenance of DHOLLANDIA tail lifts, to obtain replacement copies of manuals or decals, or to learn about available equipment

options for DHOLLANDIA tail lifts.

If in doubt where to find your national DHOLLANDIA distributor, visit the official DHOLLANDIA website:

www.dhollandia.com Country & language selection Distributors & service

The latest version of all manuals can also be downloaded from the DHOLLANDIA website:

www.dhollandia.com Country & language selection Downloads Operation manuals

select required manual

Take notice of following important disclaimers:

DISCLAIMERS

DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from operating a tail lift that

has been modified from the original design, without explicit written approval from the manufacturer.

DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from use of aftermarket or

non-OEM replacement parts for service or repair of the tail lift.

DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from improper use of the tail

lift.

DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from overloading or improperly

loading the platform, disregard of the maximum rated lift capacity and the applicable load charts.

There are no warranties, express or implied, including the warranty of merchantability or a warranty of fitness for a particular

purpose extending beyond that set forth in this manual.

4 DHOLLANDIA

3 GENERAL INTRODUCTION

This OPERATION MANUAL explains how the DHOLLANDIA tail lift is manufactured; what safety devices are incorporated in its

design; and how to use the tail lift in a correct manner, that preserves the integrity of the machine over the intended lifetime and

helps maximize the safety of the operator and any bystanders.

The MAINTENANCE AND REPAIR MANUAL (separate) explains how to maintain and service the tail lift in the appropriate

manner, maximizing the safety of the operator and any bystanders, and ensuring the reliability of the tail lift over the intended

lifetime.

The CE / UKCA IDENTIFICATION AND INSPECTION LOGBOOK (separate) contains the serial number identification, the CE /

UKCA Declaration of Conformity, the Fitting Declaration to be filled out by the installer of the tail lift, and an overview of the owners

legal obligations in terms of periodic testing and certification.

The manuals must be kept with the tail lift at all times, as a reference book for the operators and technical service.

4 INTENDED USE

DHOLLANDIA tail lifts are designed to be fitted to commercial vehicles (commercial trucks, trailers and semi-trailers), and shall be

used exclusively to load and unload the goods transported on the vehicle it is fitted to, within the limits of the load chart, in compliance

with the operator instructions and safety instructions described in this manual.

WARNING

Improper use of the tail lift will put the operator and other parties at great risk of serious bodily injury and death. Therefore, the

use of the tail lift is restricted to skilled operators only; who have been properly trained, and who know and understand the full

contents of this manual.

Unauthorized modifications to the tail lift can put the operator and other parties at great risk of serious bodily injury and death.

Therefore, it is strictly forbidden to modify the tail lift and its safety devices in any way.

Use of aftermarket or non-OEM replacement parts to repair or maintain the tail lift is strictly prohibited and may result in serious

bodily injury or death to the operator or any bystanders.

WARNING

Improper use of the tail lift will put the operator and bystanders at great risk of serious bodily injury and death. Therefore, it is

strictly forbidden to use the tail lift in a different way, or for different purposes than described in the operation manual.

The tail lift must NEVER be used as an elevated work platform, to push loads, to carry people.

The tail lift must NEVER be used as a wheelchair lift.

DHOLLANDIA disclaims liability for any personal injury and / or property damage that results from improper use.

5 DHOLLANDIA

5 IDENTIFICATION

Every DHOLLANDIA tail lift is identified by and labelled

with a unique 8-digit serial number (with or without a

space between the first and last 4 digits). Use this

number for any inquiry on a particular tail lift, or when

ordering replacement parts.

In addition to the tail lift type and serial number, the

various serial number labels provide additional

information, such as: the maximum rated lift capacity and

load chart, the bumper certificate number, the date of

manufacture, etc...

These labels are usually affixed to the vehicle body and

various tail lift components, and can be found in following

locations (the yellow arrows point to the serial numbers):

On the main external control box On the lift frame On the hydraulic cylinders

On the platform In the pump unit

6 DESCRIPTION AND TAIL LIFT TERMINOLOGY

6.1 GENERAL

DHOLLANDIA tail lifts are developed and manufactured using state-of-the-art technology, high quality materials and components,

and highly skilled workmanship. They comply with the European CE and UKCA safety regulations mentioned in the Declaration

of Conformity issued with each lift (unless otherwise agreed for tail lifts exported outside the CE / UKCA region).

The DH-L series comprises of a range of cantilever tail lifts, designed for a wide variety of factory-built panel vans, trucks, trailers

and semi-trailers, and is available with lift capacities ranging from 300 to 9.000 kg.

In its travel position, the platform of the cantilever tail lift is stowed vertically behind the vehicle body. Before use, the platform is

tilted open 90 degrees from the vertical travel position, to a horizontal work position.

Main details and terminology: see next page.

Affixed to the side of the vehicle body, or on the platform

6 DHOLLANDIA

TAIL LIFT TERMINOLOGY

See figure below for parts corresponding to numbers in this table

# Description

1 Lift frame: mounted in a fixed position under the vehicle chassis. It bears the platform and its load via connection to the lift arms and hydraulic cylinders.

2 Mounting plates: used to mount the lift frame to the vehicle chassis.

3 Platform: carries the load during loading / unloading, lifting / lowering. Manufactured from steel or light-weight aluminium and with a non-slip working surface. Equipped with synthetic rollers to protect it from scraping the ground.

4 Lift arms L+R: actuated by the hydraulic lift cylinders, used to LIFT / LOWER the platform and its load.

5 Lift cylinders L+R: 1 or 2 hydraulic cylinders used to LIFT / LOWER the lift arms, the platform and its load.

6 Tilt cylinders L+R: 1 or 2 hydraulic cylinders used to OPEN / CLOSE the platform, or to change its angle when opened in work position.

7 Hydraulic pump unit: contains the electric motor driving the hydraulic pump, the oil tank, and the control valves.

8 Main external control box: mounted in a fixed position at the side of the vehicle, under the body. Contains the electrical switches allowing the operator to execute all tail lift functions OPEN - LOWER - LIFT - CLOSE.

9 Bumper bar: under run protection device.

10 Center point of maximum load: point up to which the maximum rated capacity of the tail lift is valid. Beyond that point, the maximum safe working load diminishes according to the applicable load charts found at section 8 on page 24 of this manual.

7 DHOLLANDIA

6.2 SAFETY DEVICES

DHOLLANDIA tail lifts are equipped with multiple safety devices in order to ensure that goods can be loaded and unloaded with

maximum safety for the operator, any incidental bystanders, and the load itself. The following safety devices are incorporated or

recommended on most tail lifts:

Electrical safety valves mounted on all cylinders [standard].

The safety valves lock the oil inside the hydraulic cylinders as long

as they are not energized via the electrical controls. The purpose

is to secure the platform in its travel position while driving, or in any

other fixed position, in case of accidental failure of a hydraulic pipe

(as soon as the electrical controls are released).

DHOLLANDIA safety valves are equipped with a manual

emergency control, allowing the operator or repair agent to open

the valve manually in case of electrical failure (see

MAINTENANCE AND REPAIR MANUAL).

Mechanical platform lock(s) [optional]. DHOLLANDIA offers (a)

mechanical platform lock(s) as an option, to further secure the

platform in its travel position in case of accidental loss of hydraulic

pressure.

The use of a platform lock is good and safe practice in general.

Also, depending on the vehicle pay-load and the type of tail lift,

extra locks might be compulsory to comply with the CE load

containment regulations EN12195 and EN12642 Code XL. Ask

DHOLLANDIA for further advice.

Pressure relief valve [standard]. Safety device integrated in the pump unit, enabling the manufacturer and the installer of the tail

lift to limit the real lift capacity to the maximum rated capacity of the tail lift sold, and to protect it against overload while LIFTING.

Pressure compensated flow valves [standard]. Flow valves are integrated in the hydraulic circuits to ensure the platform lowers

at a safe speed, both when empty as when fully loaded.

Marking of the centre point of maximum load [standard]. Tail

lifts are not designed to LIFT and LOWER weights corresponding

to their maximum rated capacity over the entire surface of the

platform. The maximum rated capacity is only valid at a specified

distance or centre point of maximum load behind the vehicle

body. Behind that point marked on the platform, the maximum safe

working load diminishes according to the load diagrams supplied

with the tail lift. See also section 8 on page 24 on load charts and

correct loading procedures.

2-hand external control box [standard]. On the external control

box mounted in fixed position at the side of the vehicle body, all

functions are actuated by means of a control switch and a safety

switch. The compulsory use of the 2 hands to actuate the various

lift functions, protects the operator from crushing his head, limbs or

upper body between the LIFTING or CLOSING platform and the

rear frame of the vehicle body.

8 DHOLLANDIA

Tail lift on/off switch [min. 1 compulsory]. Depending on configuration, the electrical power to the tail lift is switched on / off by

means of:

1. A cabin switch provided by the truck manufacturer or

DHOLLANDIA [option OAE503.2]. This switch enables the

operator to switch the control power to the main external control

box on / off. If equipped with a position sensor [option OAE502],

it also provides a signal if the platform is stowed in its travel

position, or left open.

2. A main battery disconnect switch integrated in the external

control box [optional]. This switch enables the operator to switch

the main battery power to the tail lift on / off. If available, the

operator MUST switch off the main battery disconnect switch

after each use of the tail lift.

3. A combination of both.

Fuses [standard]. A 15A fuse for the electrical control circuit is

premounted in the pump unit and in the main external control box

(for most types). A 150 - 250A fuse for the electrical main battery

circuit is supplied by the truck manufacturer or by DHOLLANDIA.

Both fuses protect the electrical circuits against short-circuits and

amperage peaks.

Protection of toes and feet against crushing and sheering [1

min. compulsory]. The tail lift standard EN1756-1 and

DHOLLANDIAs fitting manuals provide a number of solutions to

prevent the operator from crushing his toes or feet between in the

inboard platform edge of the rising platform and the rear cross

member of the vehicle floor. At least 1 solution, ordered from

DHOLLANDIA, or realized during installation, must be foreseen.

Consult the installation manual FIT-ELEC-OPTION in its latest

version. In case of doubt, contact DHOLLANDIA. See page 3 for

contact information.

Foot controls [optional]. See also previous point. Platform

mounted foot controls (2 buttons or 4 buttons) immobilise the feet

of the operator on a safe position on the platform, and protect him

from crushing his toes or feet between in the inboard platform edge

of the rising platform and the rear cross member of the vehicle

floor.

Roll stops [optional]. If a platform is aimed at LIFTING and

LOWERING loads that cannot be braked or secured by their

design or their method of transportation, the platform MUST be

equipped with roll stops that prevent the load from accidentally

rolling off the platform, and hitting the operator or any bystanders.

DHOLLANDIA offers a variety of roll stops that can be fitted near

the outboard platform edge, or at intermediate distances.

9 DHOLLANDIA

Visibility of the deployed platform [min. 1 compulsory]. Any

platform protruding beyond the extremities of the vehicle, MUST

be clearly visible from all approachable sides in daylight and at

night. Check any applicable national or local regulations, as these

can be very strict on the application, size and type of means used.

The visibility of the platform can be optimized by:

1. Reflective marking tape applied to the sides of the platform

[standard] applied during installation

2. Platform flags [option OAT020 - 023], mounted to the

underside of the platform, near the outboard platform edge

3. Bi-directional flashing platform lights [option OAE200],

mounted on the platform surface, near the outboard platform

edge

4. Warning cones (2 or 4) [widely available] placed around the

work area of the platform

5. A combination of 2 or more of the above. The various means

above have variable efficiency depending on the direction of

approach and the light conditions (e.g. bright sunlight versus

night darkness). DHOLLANDIA strongly recommends a

combination of 2 or 3 means to cover all circumstances.

Guard rails [optional]. Guard rails MUST be fitted in all

applications where a significant risk exists that the operator could

fall off the platform and suffer bodily injury. They are compulsory

above 2 m lifting height.

Guard rails may be purchased along with your tail lift at the initial

order, or may be purchased and retrofitted to your tail lift later. They

are available in a wide range of different executions to suit the

particular needs of many applications. Contact your national

DHOLLANDIA dealer for further information. See page 3 for

contact info.

Decals [standard]. The tail lifts are supplied with a number of

operation decals, load diagrams and safety decals, most of them

to be applied to the vehicle body during installation. These decals

must be kept clean and legible at all times, and replaced whenever

required.

10 DHOLLANDIA

7 SAFETY INSTRUCTIONS FOR USING THE TAIL LIFT

7.1 DO NOT USE TAIL LIFT WITHOUT ADEQUATE SAFETY AND OPERATOR TRAINING

DHOLLANDIA tail lifts shall be exclusively used to load and unload the goods transported on the carrying vehicle, within the limits

of the applicable load chart, in compliance with the operator instructions and safety instructions in this manual.

The operator should follow all other policies and procedures applicable to the job situation including health and safety regulations,

road and traffic regulations, as well as company procedures. The operator should not use the tail lift if he/she cannot use it in

accordance with all applicable regulations and instructions.

The operator must be at least 18 years of age.

7.2 GENERAL SAFETY INSTRUCTIONS

WARNING

To avoid serious bodily injury or death, the operator must use appropriate work clothes. NEVER wear loose-fitting clothes that

may be trapped in the moving parts of the tail lift. ALWAYS wear professional safety-toe shoes, protective gloves, and eye

protection. Use of a hardhat is recommended.

Slipping (and falling) can result in serious bodily injury and death. To prevent injury by slipping:

o ALWAYS wear professional safety-toe shoes with a good non-slip sole.

o DO NOT use the tail lift if it is covered with snow, mud, dirt, debris, liquids or other substances.

o DO NOT run on the platform.

Tripping (and falling) can result in serious bodily injury and death. To prevent injury by tripping:

o DO NOT use tail lift platform as a step. NEVER leave the tail lift unattended in partially deployed position.

o Pay attention to protruding items on the platform surface at all times (ex. platform lights, roll stops and

their levers, foreign objects, etc).

o DO NOT run on the platform.

Falling from the platform can result in serious bodily injury and death. To prevent injury by falling:

o Make sure your footing is solid and you maintain 3 points of contact. See 7.4 from page 17 onwards.

o Use guard rails where available. See 7.4 from page 17 onwards.

o NEVER move the vehicle while a person is standing on the platform or inside the vehicle body.

o NEVER use the platform as an elevated working platform.

WARNING

Improper use of the tail lift will put the operator and other parties at great risk of serious bodily injury and death.

To reduce the risk of serious bodily injury to the operator and any bystanders, the use of the tail lift is restricted to skilled

operators, who have been properly trained, and who know and understand the full contents of this manual.

To reduce the risk of serious bodily injury or death, THE OPERATOR MUST COMPLY WITH ALL SAFETY INSTRUCTIONS

AND WARNING LABELS IN THIS SECTION AND THE ENTIRE MANUAL before and while operating the tail lift.

11 DHOLLANDIA

WARNING

Prior to operating the tail lift, the vehicle must be safely parked on level and solid ground, have the parking brake applied, and

the engine switched off. Lock open the rear doors and secure all other moving parts of the vehicle body. Failure to abide by

these instructions can result in serious bodily injury or death to the operator or bystanders.

Ensure that the vehicle cannot tip-over when putting heavy weight on the platform. If the vehicle or the tail lift are equipped

with mechanical or hydraulic stabilizing legs, deploy these before opening the platform. Ensure that the stabilizing legs are

positioned on solid even ground. In case of soft terrain (sand, gravel), solid support blocks must be used under the stabilizing

legs. Failure to abide by these instructions can result in serious bodily injury or death to the operator or bystanders.

To reduce the risk of serious bodily injury or death which

may result from other vehicles when parked, ALWAYS

make sure a safety distance of 16 ft. or 5 m. is kept between

the back of the truck and the following vehicle.

To reduce the risk of serious bodily injury or death,

ALWAYS make sure the platform is clearly visible to other

persons from all approach directions. DHOLLANDIA

recommends the use of 4 warning cones, placed around

the work area of the platform. [See notice below].

To reduce the risk of serious bodily injury or death, make

sure the working zone is sufficiently lighted.

NOTICE

DHOLLANDIA offers optional platform mounted flashing lights and flags to make the platform more visible to other people. Please

visit www.dhollandia.com or contact your national DHOLLANDIA distributor for more information. See page 3 for contact info.

12 DHOLLANDIA

WARNING

When loading or unloading at a loading dock. Make sure to not hit the wall

with the body/tail lift. Failure to abide by these instructions can result in

material damage and serious bodily injury to the operator or bystanders.

Prior to releasing the mechanical platform lock (if so equipped) and using

the tail lift, check if the tail lift can be used safely. Take precautions to

ensure your own safety, and the safety of bystanders or other parties in

traffic. Clear the working area of any objects that could potentially impede

movement of the tail lift. Failure to abide by these instructions can result in

serious bodily injury or death to the operator or bystanders.

Inspect the tail lift prior to each use. If any unsafe condition exists or

unusual noises or movements are noticed, DO NOT use the tail lift and

contact an authorized DHOLLANDIA service agent for repair. Please see

pre-trip inspection procedures under 7.6 from page 22 onwards.

Read and comply with all warning decals, pictograms and instructions affixed to the tail lift. Failure to abide by warnings and

instructions may result in serious bodily injury or death.

The tail lift must not be used if the operator is intoxicated, impaired or distracted in any way. NEVER use a phone or mobile

device when operating the tail lift.

The tail lift shall be used by means of original control units only. Operating the tail lift with unauthorized control units will

increase risk of serious bodily injury or death to the operator or any bystanders.

Limit the operation of the tail lift to one single operator. Operation of the tail lift by more than one operator at a time may cause

confusion and increase the risk of serious bodily injury or death.

To prevent people from being hit by the platform, by objects falling off the platform; being caught in pinch points or being

pinched by the moving parts of the tail lift:

Keep visual control over the entire working area of the tail lift and its platform at all times, including the area

DIRECTLY BEHIND and UNDER the platform.

DO NOT allow any other person, to stand in the proximity of the tail lift and its platform. ENSURE AT ALL

TIMES THAT NOBODY STANDS UNDER OR WITHIN REACH OF THE MOVING PLATFORM.

When unloading from the vehicle body to the platform,

ALWAYS push the load out, to prevent the load from

hitting you. NEVER pull the load from the vehicle onto

the platform. Pulling the load from the vehicle can

result in a fall from the platform causing serious injury

or death.

If pushed out too far, the load can fall off the platform,

and cause serious bodily injury or death to other

people. Deploy the roll stops before pushing out the

load. If not available, push the load slowly while

checking the outboard platform edges.

13 DHOLLANDIA

WARNING

For loads on wheels, engage wheel brakes of carts,

trolleys and machinery (if available) before operating

the tail lift.

The load must ALWAYS be secured when raising or

lowering on the tail lift, to prevent it from shifting

position and rolling off the platform edges. Failure to

properly secure the load will increase the risk of

serious bodily injury or death to the operator or any

bystanders.

When using a pallet jack, lower and rest the pallet or

load upon the platform surface before operating the

tail lift.

For loads that could slip, the use of original DHOLLANDIA roll stops or an appropriate alternative securement device (ex.

ratchet straps) is required. The load must not be able to move during movement of the platform. See 9.8 from page 41

onwards for correct use of original DHOLLANDIA roll stops.

NEVER leave the tail lift unattended in open position. Before leaving the vehicle unattended, close the doors of the vehicle,

stow the platform in its travel position and switch OFF the main battery disconnect switch in the external control box (if so

equipped), or the cab switch. Leaving the tail lift in open position unattended can result in serious bodily injury or death to

unaware bystanders. See 9.6 from page 36 onwards for instructions on properly stowing platform into its travel position.

Unless this instruction could cause other important risks, NEVER move the vehicle with the tail lift in the open position.

ALWAYS close and secure the doors of the vehicle, stow the tail lift in its travel position and switch OFF the main battery

disconnect switch in the external control box (if so equipped), or the cab switch, before moving the vehicle. If so equipped,

close the mechanical platform lock after stowing the platform in its travel position. Failure to properly stow the tail lift in its

travel position prior to moving the vehicle may result in serious bodily injury or death.

Exception: marshalling manoeuvres to reverse a vehicle into a loading dock or drive off, are excluded from aforementioned

prohibition. It is strongly recommended that fleet operators execute site-specific risk analysis, and provide instructions to their

drivers accordingly. When accepted by your Health & Safety management for specific sites or applications, driving

manoeuvres with open platform must be supervised by a banksman, or controlled by other means such as a reverse camera

and sensor system.

Use of the tail lift near vehicular traffic may result in serious bodily injury or death from being struck by another vehicle. When

operating the tail lift on or near a street or parking lot, be sure to stay clear of vehicular traffic. ALWAYS be sure to clearly

identify to other drivers that the tail lift is in use. DHOLLANDIA recommends use of warning cones to clearly identify to drivers

that the tail lift is being operated. When the tail lift is operated near vehicular traffic, wear working clothes in high-visibility

colours and a retro-reflective safety vest.

DO NOT raise the tail lift with the rear doors partially open. Doing so may damage the doors or the tail lift platform and may

also result in serious bodily injury or death to the operator or any bystanders.

Above all, USE GOOD COMMON SENSE when operating the tail lift. DO NOT operate the tail lift until the contents of this

manual have been read and fully understood. Improper use of the tail lift increases the risk of serious bodily injury or death

to the operator and any bystanders.

14 DHOLLANDIA

NOTICE

The most important safety and operation instructions are summarized in a product video that

can be viewed online at:

http://www.dhollandia.com/uservideo/LM-EUR EN-2017-01

Make sure you review these instructions prior to operation of the associated DHOLLANDIA

tail lift.

NOTICE

The safety instructions in this manual are drawn up with an average, common use of the tail lift in mind.

For specific applications or work conditions, other instructions might be appropriate to reach a higher level of safety. If contra-

indications exist, a formal risk analysis must be performed by the clients health and safety management and safe work

procedures for the drivers and operators must be issued.

15 DHOLLANDIA

7.3 DANGER ZONES, RISK OF CRUSH AND SHEAR INJURY

There are 4 main danger zones on and around the platform, that can be hazardous to the operator and any other persons nearby:

WARNING

Impact by the platform or the moving parts

of the tail lift will result in serious bodily

injury or death. To prevent people from

being hit by the platform, by objects falling

off the platform or being caught in pinch

points or being pinched by the moving parts

of the tail lift:

Keep visual control over the entire

working area of the tail lift at all times,

including the area directly behind and

under the platform;

DO NOT allow any person to stand

near the tail lift and its platform.

Ensure at all times that nobody stands

under, or within reach of the moving

platform and its load.

WARNING

Lowering an empty or fully loaded platform

on ones feet may result in serious bodily

injury. To prevent people from having their

feet crushed or sheared by the lowering

platform:

Keep visual control over the entire

working area of the tail lift at all times,

including the area directly behind and

under the platform;

When operating the tail lift from a

position on the ground, ALWAYS

stand at the side of vehicle body, at a

safe distance of minimum 50 cm

away from the moving platform.

Correct operator position

Danger zone

1. ALWAYS stay clear of the range of

motion of the platform

2. Beware of crushing zone between

lowering platform and ground

16 DHOLLANDIA

WARNING

If the operator enters the zone

between the closing platform and the

rear frame of the vehicle body with his

head, upper body or limbs, protruding

body parts may be hit, crushed or

sheared by the closing platform. This

will cause serious bodily injury or

death.

Therefore, while stowing the platform

in its travel position, ALWAYS stand

with both feet on the ground on a free-

standing, safe operator position at the

side of the body and ALWAYS keep

head, limbs and upper body clear of

hazardous space between the platform

and the rear frame of the vehicle body.

NEVER reach over or through the

platform and the moving parts of the

tail lift while trying to operate the lift.

ALWAYS keep your head, limbs and

body clear of the moving platform and

other pinch points.

WARNING

If the operator on the platform stands

too close to the inboard platform edge,

protruding toes might be crushed or

sheared between the rising platform

and the vehicle floor. This can cause

serious bodily injury.

Therefore, when operating the tail lift

from a position on the platform,

ALWAYS stand at a safe distance of

min. 25 cm from the inboard platform

edge.

NEVER reach over or through the

platform and the moving parts of the tail

lift while trying to operate the lift.

ALWAYS keep your head, limbs and

body clear of the moving platform and

other pinch points.

4. Beware of the crushing zone between

closing platform and rear frame of vehicle

body

3. Beware of the crushing zone between

rising platform and vehicle floor

17 DHOLLANDIA

WARNING

The operator or other persons approaching too close to these danger zones risk serious bodily injury or death

by pinching, crushing or shearing of limbs, upper body or head. To prevent these hazards:

ALWAYS stand clear of the range of motion of the platform and moving parts of the tail lift;

Keep hands, feet and upper body clear of pinch points and moving parts of the tail lift;

DO NOT allow any other person to stand near the tail lift and its platform.

7.4 SAFE OPERATOR POSITION

The instructions on safe operator position aim to enforce that the

operator stands in a safe position before and while operating the tail

lift and protect him/her against the risks of crushing and sheering as

described in 7.3 from page 15 onwards.

Main external control box: the zone just in front of the side-mounted

external control box, equipped with mandatory 2-hand operation, is

the only position from where the operator can safely OPEN and

CLOSE the platform. It is also safe to LOWER and LIFT the platform

from this position.

WARNING

ALWAYS stand with both feet on the

ground on safe operator position at

the side of the body when operating

the external control box (see also 7.3

from page 15Fout! Bladwijzer niet

gedefinieerd. onwards) or the

platform locks. NEVER operate the

external control box or the platform

locks from an elevated position, such

as the platform or a loading dock.

NEVER reach over or through the

platform and the moving parts of the

tail lift while trying to operate the lift.

ALWAYS keep your head, limbs and

body clear of the moving platform and

other pinch points.

18 DHOLLANDIA

Auxiliary controls: the operator may also LOWER and LIFT the

platform through use of the auxiliary controls. The operator must use

extreme caution when lowering or lifting the platform with the

auxiliary controls and must ensure it is done from a safe position. Use

of auxiliary controls from an improper position greatly increases the

operator's risk of crushing or shearing of toes, limbs, head, and upper

body as well as death.

The operator may also LOWER and LIFT the platform through the use

of the platform mounted foot controls (optional) which restrict both

operator's feet to a predetermined position on the platform. The

operator must use extreme caution when using platform mounted

foot controls to avoid falling from the platform. ALWAYS maintain 3

points of contact (see below).

Handheld auxiliary controls with a spiral cable should only be used under the following conditions (1):

(1) Remark: The CE standard EN1756-1 suggests a number of other, less usual solutions providing sufficient protection against crushing and

sheering of the toes and feet, such as a hinged foot protector or cut-out switch. Consult the latest edition of DHOLLANDIAs fitting instructions FIT-

ELEC-OPTION or contact your national DHOLLANDIA dealer for more information. See page 3 for contact info.

On the platform, from a safe operator

position of minimum 40 cm x 40 cm

square, clearly and permanently marked

at minimum 25 cm distance from the

hazard zone between the platform and

the rear of the vehicle floor. Maintain 3

points of contact (see below).

Inside the vehicle body, from a safe

operator position of minimum 40 cm x 40

cm square, clearly and permanently

marked at minimum 25 cm distance from

the hazard zone between the platform

and the rear of the vehicle floor.

On the ground, from a safe operator

position minimum 50 cm away from the

side edge of the platform.

50 cm

40 cm

40 cm

25 cm

25 cm

19 DHOLLANDIA

A fixed internal control should only be used inside the vehicle body

from a safe operator position that is a minimum 40 cm x 40 cm

square, clearly and permanently marked at a minimum of 25 cm from

the hazard zone between the platform and the rear of the vehicle

floor (see 3 in 7.3 from page 15 onwards. A fixed internal control

should NEVER be used from a position on the platform.

The marked operator positions on the platform must be kept clear at

all times. It is prohibited to place a load on these dedicated areas.

The power to any of the auxiliary controls (hand held controls or

platform mounted foot controls) must be connected to and

dependent upon the safety switch in the main external control box.

Activation of the auxiliary controls must deactivate the functions on

the external control box.

It is prohibited to bypass or modify any of the safety features of the

tail lift. If connection of the power to the external control box does

not deactivate the auxiliary controls, stop using the tail lift, and

contact an authorized DHOLLANDIA agent to rectify.

WARNING

When standing in front or behind the load, the operator risks being pushed off the platform, or being crushed between the

moving load and the rear frame of the vehicle body, resulting in serious bodily injury or death.

To prevent this hazard, ALWAYS stand on the side of the load, NEVER in front or behind.

WARNING

If not standing solidly, an operator on

the platform risks serious injury or death

by falling off.

While riding on the platform, ALWAYS

make sure your footing is solid, and

ALWAYS maintain 3 points of contact,

as shown in the picture to the right.

Note: these 3 points of contact usually include the 2 feet

positioned solidly on the platform, and a handgrip mounted

to the rear frame of the vehicle body.

25 cm

40 cm

80 cm

20 DHOLLANDIA

To reduce the risk of serious bodily injury or death from falling, DHOLLANDIA recommends the use of guard rails

along the exposed edges of the tail lift platform. Guard rails may be purchased along with your tail lift at the initial

order, or may be purchased and retrofitted to your tail lift later. Please see www.dhollandia.com for further

information or contact your national DHOLLANDIA distributor. See page 3 for contact info.

Example: demountable guard rails Example: hinged guard rails

21 DHOLLANDIA

7.5 INSTRUCTIONS FOR WORKING AT LOADING DOCKS

WARNING

Improper use of the tail lift may result in damage, premature wear or failure of the tail lift, and will increase the risk of serious

injury or death to the operator and other persons nearby.

In order to maximize the durability, ensure long-term reliability of the tail lift, and protect operators and bystanders from serious

bodily injury or death, the operator must comply with the loading instructions and safe working procedures below.

When using the tail lift platform as a bridge plate between the loading floor of the vehicle and the loading dock, follow the

instructions below:

The total weight of the load and the lifting device (forklift, electric or manual pallet jack, etc) must not exceed the maximum rated capacity of the tail lift. Beware not to overload!

A minimum section of 15 cm of the platform point must cover the loading dock.

When loading or unloading, the loading floor of the vehicle might lower or rise relative to the loading dock. Use the electrical controls to tilt the platform to maintain flat contact with the dock.

NEVER place dock plates or bridges on an unsupported platform. The platform point should ALWAYS overlap a rigid support structure over a minimum span of 15 cm.

Wherever the loading dock is equipped with a storage pocket for tail lift platforms, it

is strongly recommended to tuck the platform away in this area. Before reversing into

the dock, check if it is deep enough for the depth of the platform. Ensure there is

sufficient clearance under and above the platform, taking into account all anticipated

position shifts of the vehicle suspension. Make sure the platform does not touch the

ceiling, ground or end wall of the storage pocket.

NOTICE

When reversing a vehicle with tail lift into a loading dock, ALWAYS make sure there is sufficient ground clearance between the

lowest part of the tail lift and the ground.

ALWAYS reverse slowly, and avoid hard dock impact on the tail lift.

Reversing with insufficient ground clearance, or with too hard dock impact may result in severe damage to the tail lift.

OVERLOAD

Min. 15 cm

Min. 20 cm

Min. 20 cm Min. 20 cm

22 DHOLLANDIA

7.6 RECOMMENDED DAILY PRE-TRIP INSPECTION

WARNING

Using a tail lift that is damaged or improperly serviced, can put the operator and bystanders at great risk of serious bodily injury

and death.

To avoid this risk, inspect the tail lift prior to the first use of each day. Ensure that all safety systems and all functions operate

correctly, and that no maintenance or repair is required.

If any unsafe condition exists or unusual noises or movements are noticed, DO NOT use the tail lift and contact an authorized

DHOLLANDIA agent. [see Notice].

DO NOT cover up any accidents or damage; it can be dangerous to you, your co-workers, and other persons.

NOTICE

Authorized DHOLLANDIA service agents may be found at www.dhollandia.com or by calling your regional DHOLLANDIA distributor.

See page 3 for contact info.

Before operating the tail lift, the operator must conduct the following daily pre-trip inspection. Use caution: stay clear of the

area directly behind the platform while conducting the daily pre-trip inspection.

Replace missing, worn or illegible warning decals immediately. See page 3 for contact info.

Make sure the cabin switch and / or main battery disconnect switch in the control box switch on and off accordingly.

Make sure the battery is fully charged, the main fuse is in good condition, and battery terminal connections are corrosion-free

and tight.

Check the overall condition of the main external control box and its switches. Confirm that all switches (except the ON / OFF

cabin switch) the swiftly return to the neutral position after releasing them.

Check the overall condition of the cables entering the various control units, and of the cables to the pump unit. Make sure

cables are not chafed, loose or damaged.

Ensure the cover of the pump unit is properly installed and secured.

Check the pump unit for visible oil leaks.

Follow the instructions in section 9 from page 28 onwards to open and lower the platform to the ground, and continue the

checks:

Visually inspect the general condition of the lift frame, lift arms, and mounting plates to the vehicle chassis. Look for cracks

or deformation in the material and welds. Make sure the bolts of the mounting plates to the chassis are tightened.

Make sure all pivot pins and retainer bolts are properly locked and secured.

Visually inspect the general condition of the platform. Look for cracks or deformation in the material and welds. If so equipped,

make sure the platform-mounted options function correctly (roll stops, foot controls, flashing warning lights).

Check the overall condition of the auxiliary controls and their switches. Confirm that all switches swiftly return to the neutral

position after releasing them. In case of a handheld control with spiral cable, inspect the spiral cable for wear or damage.

Make sure safe operator position and center point of maximum load are clearly marked on the platform.

Make sure the platform surface is clean and can be accessed safely. Remove any snow, mud, dirt, debris, or slippery liquids.

Make sure you wear safety-toe shoes with a good non-slip sole.

Check the lift and tilt cylinders, their lock valves and fittings for visible oil leaks. Follow the hydraulic pipes and fittings to the

pump unit. Make sure all wires and hydraulic pipes are undamaged, not pinched or chafed anywhere, and adequately secured

with cable ties. Check for visible oil leaks.

23 DHOLLANDIA

Perform all movements with an unloaded platform several times with all available control units. Use the operation manual for

guidance.

Make sure all movements occur smoothly and quietly, without jerking motion or unusual noises. During LIFT and CLOSE

functions, only the sound of the electric motor in the pump unit should be audible.

Remember: if any part of the pre-trip inspection reveals a need for service or repair

DO NOT use the tail lift until it has been serviced or repaired by a qualified service technician.

Switch OFF power at the main battery disconnect switch or cabin switch

7.7 IMPORTANCE OF PREVENTATIVE MAINTENANCE

NOTICE

Competent and regular preventative maintenance is essential to the operational reliability of the tail lift as

well as the safety of the operator and all bystanders.

All maintenance and repair work must be performed by authorized DHOLLANDIA service agents and

using original DHOLLANDIA replacement parts only.

Please consult the separate MAINTENANCE AND REPAIR MANUAL for specific instructions regarding

periodic maintenance.

If a tail lift cannot be repaired immediately in case of breakdown, it must be put out of operation and secured against unauthorized

use.

A tail lift put into its travel position with the help of external devices (forklift, gantry crane, etc.), is not supported by its hydraulic

cylinders. After releasing the mechanical platform lock, the platform and lifting mechanism will drop in free fall, without any

possibility to stop the fall by means of the regular controls.

WARNING

Impact by a falling platform will result in serious bodily injury or death. To reduce the risk of injury:

Close the platform lock (if available) and apply additional means to immobilize the platform

[see Note below].

Attach a clear and highly visible warning to the platform and the external control box.

Warn your supervisor and have the vehicle put out of service.

Contact an authorized DHOLLANDIA service agent to repair the tail lift prior to any further

use.

Note: examples of additional means are additional securing of the platform lock (if available), or securing the platform by means

of ratchet straps, hoists, etc.

To re-open the tail lift, use again an external device (forklift, gantry crane, etc.) for additional support. Or repair the breakdown

first, bring the hydraulic system under pressure, and release the platform locks after satisfactory testing of the hydraulic integrity.

Follow the MAINTENANCE MANUAL for all maintenance and repair works.

24 DHOLLANDIA

8 LOAD CHARTS AND CORRECT LOADING PROCEDURES

NOTICE

Tail lifts are NOTdesigned to LIFT / LOWER weights corresponding to their maximum rated capacity over the entire surface

of the platform. The maximum rated capacity is valid at a certain distance or center point of maximum load behind the vehicle

body. Behind that point marked on the platform, the maximum safe working load diminishes according to the load charts below.

When LIFTING, the tail lift is normally protected against overload by the pressure relief valve in the hydraulic circuit. Most of

overload events and resulting damage happen when LOWERING loads.

The maximum rated capacity is the maximum weight that the tail lift can carry under the following best possible circumstances:

the center of gravity of the load stands no further than the designated center point of maximum load of the tail lift, marked

on the platform surface.

the load stands mid-point between the lift arms and is at equal distance from both platform sides.

NOT OK NEVER position the load at the outboard platform edge.

OK ALWAYS position the load as close as possible to the rear of the vehicle, near the inboard platform edge.

Uneven loading on one side of the platform should be avoided. Limit the load to 50% of the maximum rated capacity when loading on one side of the platform only.

NOT OK NEVER load on one side of the platform only. Or limit load to 50% of maximum rated capacity.

OK ALWAYS position the load mid-point between the lift arms.

WARNING

Overloading and improper loading and unloading of the tail lift will put the operator and bystanders at great risk of serious bodily

injury or death. Such conditions will also cause premature wear and damage to the tail lift, or failure of the tail lift.

Therefore, it is essential that the operator respects the maximum rated capacity and follows the loading instructions and the

load chart with great care.

DHOLLANDIA disclaims liability for all personal bodily injury and / or property damage that results from overloading practices.

25 DHOLLANDIA

For cantilever lifts DH-LMZ / LCZ with narrow lift arms and a much wider foldable platform, the center point of maximum load is

situated in the middle between the 2 lift arms, this is in the middle of the platform section supported by the tilt cylinder.

The maximum safe working load GOES DOWN according to the load charts. The following type of load chart decals are supplied

with the tail lift and must be duly observed.

XXXX

MAX. 25% LOAD

ON THIS SIDE

26 DHOLLANDIA

WARNING

Overloading and improper loading and unloading of the tail lift will put the operator and bystanders at great risk of serious bodily

injury or death. Such conditions will also cause premature wear and damage to the tail lift, or failure of the tail lift.

Pay attention to avoid concealed overload situations as shown in examples below. Serious bodily injury or death may result

from failure to abide by these warnings.

Lower and rest the pallet or load on the platform

surface to prevent it from shifting position while

lifting and lowering.

NEVER drop any load on the platform (ex. by

means of a forklift, gantry crane, etc). The impact

of dropping a load is far greater than the nominal

weight of the load and can cause severe damage to

the tail lift.

OVERLOAD

NEVER let the load extend beyond

the outboard edge or side edges of

the platform.

NEVER let the wheels of a pallet jack extend or drop down beyond the outboard

or side edges of the platform. Keep the pallet jack and its load on the platform

surface, as close as possible to the inboard platform edge. Lower and rest the

pallet or load on the platform surface to prevent it from shifting position while

lifting and lowering.

OVERLOAD OVERLOAD

27 DHOLLANDIA

WARNING

Forklift access is allowed only when the platform is in

full contact with the ground. The combined weight of

the forklift plus load must not exceed 1.5 x the

maximum rated capacity.

NEVER try to scoop loose material (ex.

sand, gravel, rocks, etc) from the ground,

to attempt to move it by means of the

platform, or to lift / lower it on the platform.

NEVER use the platform to level the ground

surface, or to push or pull loads or material

by means of the platform. NEVER use the

platform to move snow or other debris.

WARNING

Driving too heavy loads onto the platform can cause severe

structural damage, potentially invisible to the operator at first glance.

Further use of an overloaded or damaged platform can put the

operator and bystanders at great risk of serious bodily injury and

death.

OVERLOAD

28 DHOLLANDIA

9 OPERATING INSTRUCTIONS - PRINCIPLES AND PROCEDURES

9.1 AUTOMATIC TILT AT GROUND LEVEL

DH-L* cantilever tail lifts are equipped with 1 or 2 tilt cylinders. Upon platform deployment, they enable the operator to adjust the

pitch of the platform to the slope of the ground and maximize the stability of the load on the platform.

DH-L* are designed as level-ride tail lifts with automatic tilt at ground

level. This means:

When lowering, the platform remains level from the vehicle floor

down, until the platform makes contact with the ground. Next,

the platform will tilt down automatically to a declined position

that allows loading and unloading, as LOWER button(s) are

held.

When pressing the LIFT button(s) to lift the platform off the

ground, it will first tilt up from its declined position at the ground

to the horizontal position, then continue a level ride to the

vehicle floor.

The tilt at ground level does NOT require the activation of an additional tilt

button, as is required on various competing products.

The automatic tilt incorporates a memory: the pitch of the platform (set

by the operator upon opening the platform) is automatically repeated upon

every new LIFT cycle off the ground. This pitch is repeated or memorized.

NOTICE

Automatic tilt should be used with auxiliary controls which allow to LIFT / LOWER only: foot controls, 2-button handheld controls, 2-

button fixed interior controls. DHOLLANDIA strongly recommends that you DO NOT use 3-button or 4-button handheld controls,

that would also enable you to OPEN, CLOSE or TILT the platform.

WARNING

The use of 3-button or 4-button handheld controls (including OPEN / CLOSE or TILT) may result in

confusion and errors.

When used incorrectly, or from a hazardous operator position, the use of such controls could result in

damage to the tail lift and could result in serious bodily injury or death to the operator and any

bystanders. Extreme caution should be taken when using such handheld auxiliary controls with tilt

function. See also 7.4 from page 17 onwards.

Tail lift without tilt cylinders Tail lift with tilt cylinders

29 DHOLLANDIA

9.2 REMARKS ON USE OF THE TILT CYLINDERS

Decal EF0581.EN is usually affixed to the side of the vehicle body. Make sure you understand the meaning of this decal and

apply the proper precautions when operating the tail lift.

When the platform is loaded, the platform pitch

can be a few degrees lower than when the

platform is empty, due to the compression of the

vehicle suspension, some deflection of the

vehicle chassis, and tolerances in the tail lift

itself.

Note: the intended pitch is not always horizontal, it

may depend on the slope of the ground. [See 9.1 on

page 28].

WARNING

If the platform is CLOSED when situated

below vehicle floor level, this can cause

severe damage to the tilt cylinders. Further

use of a tail lift with damaged tilt cylinders

can put the operator and any bystanders at

great risk of serious bodily injury and death.

Therefore, OPEN and CLOSE the platform at

vehicle floor level only.

WARNING

Adjust platform pitch up to compensate for deflection before load is put on platform

WARNING

Platform deflection can cause instability of

the load on the platform, followed by a fall of

the load from the platform. This can put the

operator and any bystanders at great risk of

serious bodily injury and death.

Therefore, anticipate platform deflection.

Compensate for platform deflection by

setting the pitch a few degrees higher than

the intended pitch [note], when opening the

platform.

30 DHOLLANDIA

9.3 MAIN EXTERNAL BOXES

All images, pictograms and decals in this manual represent the

version for left hand drive vehicles, with the main external control

box mounted on the right side of the vehicle.

DHOLLANDIA offers various control boxes, delivered per

customer specification. Contact your national DHOLLANDIA

distributor for more information, prior to ordering your tail lift. See

contact info on page 3.

All standard external control systems are equipped with

mandatory 2 hand operation, and are mounted at the side of the

vehicle body, in order to:

1. prevent the operator from standing behind the platform

when opening the platform which could result in serious

injury or death by crushing.

2. prevent the operator from crushing his / her limbs, upper

body or head between the platform and the rear frame of

the vehicle when closing the platform.

The most popular models are outlined below. Contact your national DHOLLANDIA distributor for operation instructions on other

models, or models with different options, prior to operating the tail lift. See contact info on page 3.

1 Joystick operating the functions OPEN - LOWER - LIFT - CLOSE

2 Rotary safety switch to activate the joystick, or to switch over to the auxiliary control

3 Main battery disconnect switch (optional) to switch the main power from the battery to the pump unit of the tail lift on / off.

Will stop the tail lift in case of emergency involving hazard to operator or bystander.

Will stop the tail lift and reduce the risk of a pump unit burn-out if the motor solenoid is stuck and the motor runs

continuously (control button or contact damaged, motor solenoid short circuited by low voltage).

Joystick control box (ref. OAE030.BT)

Turn clockwise and hold to activate joystick

Turn clockwise to switch battery power ON

Turn counter-clockwise to switch battery power OFF

Turn counter-clockwise to enable auxiliary control

31 DHOLLANDIA

1 Push buttons commanding the functions OPEN - LOWER - LIFT - CLOSE

2 Safety switch to enable the push buttons, or to switch over to the auxiliary control

3 Main battery disconnect switch (optional) to switch the main power from the battery to the pump unit of the tail lift on / off.

Will stop the tail lift in case of emergency involving hazard to operator or bystander.

Will stop the tail lift and reduce the risk of a pump unit burn-out if the motor solenoid is stuck and the motor runs

continuously (control button or contact damaged, motor solenoid short circuited by low voltage.)

1 Turn switch commanding the functions LEG DOWN - LEG UP

Push and hold to activate push buttons of main external control box

Release to enable auxiliary control

Turn clockwise to switch battery power ON

Turn counter-clockwise to switch battery power OFF

Arctic control box (ref. OAE041.BP)

Hydraulic stabilising legs (ref. OAH01...)

When the tail lift is equipped with hydraulic stabilizing legs, the control units above are completed by a turn switch to push the legs down or pull them up.

On OAE030 units On OAE041 units

32 DHOLLANDIA

Other control boxes with compulsory 2-hand controls feature push buttons or toggle switches to control the various functions OPEN - LOWER - LIFT - CLOSE. The units are not available with an integrated main battery disconnect switch.

Flush mount control unit (ref. OAE031.ZP)

Flat external control box + push buttons (ref. OAE044.ZP)

Dual toggle-switch control box (ref. OAE048)

33 DHOLLANDIA

9.4 THE MOST POPULAR AUXILIARY CONTROLS

DHOLLANDIA offers various types of auxiliary controls, delivered to customer specification. Contact your national DHOLLANDIA

distributor for more information, prior to ordering your tail lift. See contact info on page 3.

The most popular options are outlined below. Contact your national DHOLLANDIA distributor for operation instructions on other

models, or models with different configurations, prior to operating the tail lift. See contact info on page 3.

WARNING

To reduce the risk of injury to the operator or any bystanders, the auxiliary controls must only be used from a safe operator

position on or beside the platform, conforming with the safety precautions described in section 7 from page 10 onwards.

Any operator on the platform must stand clear of the crushing zone between the lifting platform and the rear of the vehicle floor.

Any operator on the ground must stand clear of the crushing zone between the lowering platform and the ground.

Keep head, hands and feet clear of pinch points and moving parts. Beware of hand, foot and head traps at all times.

NEVER wear loose fitting clothing when operating or standing near the tail lift as it increases the risk of serious bodily injury

and death.

ALWAYS be aware of vehicular traffic when using controls to operate the tail lift.

Failure to abide by these warnings may result in serious bodily injury or death to the operator or any bystanders.

2-button handheld control with spiral cable (ref. OAE001) 2-button interior control (ref. OAE003 / OAE005 / OAE012)

4-button foot controls on platform (ref. OAE060 / OAE064) 2-button foot controls on platform (ref. OAE067)

34 DHOLLANDIA

Toggle-switch controls (ref. OAE015.O) Toggle-switch controls (ref. OAE015.B.O)

WARNING

Handheld 3-button or 4-button controls, enabling the operator to OPEN and CLOSE the platform can

be operated from an unsafe operator position.

If used from an unsafe operator position, the use of such handheld controls will put the operator at great

risk of serious bodily injury and death. To prevent these risks:

NEVER OPEN the platform while standing behind or in the range of motion of the platform.

NEVER CLOSE the platform while standing close to the crushing zone between the closing

platform and the rear frame of the vehicle body.

Only use the handheld 3-button or 4-button controls with extreme caution.

DHOLLANDIA strongly discourages the use of handheld 3-button or 4-button controls. They should

only be used after adequate risk analysis by the vehicle owner or their authorized occupational health

and safety manager, and under guidance of safe work practices issued by them.

NOTICE

The cantilever tail lifts are equipped with automatic tilt at ground level (see 9.1 on page 28), operated from the functions LOWER

and LIFT of the controls shown in this section. Handheld 3-button controls are NOT needed to tilt the platform at the ground.

35 DHOLLANDIA

9.5 SWITCHING THE MAIN POWER ON/OFF

Depending on configuration, the power to the tail lift can be switched ON / OFF by means of a cabin switch, a main battery

disconnect switch, or a combination of both.

Push button to switch tail lift power ON (indicator light on)

Push button to switch tail lift power OFF (indicator light off)

If platform is equipped with a tilt sensor and option OAE503.2, indicator light can be configured to switch on if platform is not closed in its travel position.

NOTICE

In case of combined system, (main battery disconnect and cabin switch) both must be switched on to activate the tail lift. Switching

off only one of two will deactivate the tail lift, but it is strongly recommended to switch-off both. NEVER leave the main battery

disconnect switch on while tail lift is not is use.

Cabin switch

Main battery disconnect switch

Turn clockwise to switch battery power ON

Turn counter-clockwise to switch battery power OFF

example

36 DHOLLANDIA

9.6 OPERATION

9.3 - 9.4 explain how each of the functions OPEN - LOWER - LIFT - CLOSE are activated via the various types of controls. 9.7

explains how the optional stabilizing legs are operated. This section explains in which sequence the DH-LM must be operated,

and which steps must be followed.

The images shown refer to instruction decal ref. EF0620.EN or equivalent, usually affixed to the side of the vehicle body. See also

section 10 from page 43 onwards.

Consult the operation manual before getting started. Follow ALL safety and operation instructions.

Switch on the electrical power to the tail lift (cabin switch or main battery disconnect switch in the external control box, or both if both are available).

If so equipped, LOWER the mechanical or hydraulic stabilizing legs into work position.

Observe all safety instructions, and open the platform lock (if so equipped).

OPEN the platform, and adjust its pitch to the slope of the ground. DO NOT LOWER before the horizontal work position has been reached.

Adjust the platform pitch to compensate for the slope of the ground [see 9.1 on page 28] and platform deflection under load [see 9.2 on page 29].

LOWER the platform to get easy access. If so equipped, deploy the roll stops and guard rails.

Select between main external control box or auxiliary control to continue [see 9.3- 9.4 from page 30 onwards].

Opening the platform

37 DHOLLANDIA

LOWER the platform to the ground. At the ground, use the AUTOMATIC TILT to decline the platform to the ground.

LIFT the platform off the ground. Use the AUTOMATIC TILT to return the platform to level pitch. If riding on the platform, DO NOT place your feet beyond the inboard platform edge.

When riding on the platform, make sure you stand min. 25 cm away from the inboard platform edge, make sure your footing is solid, and ALWAYS maintain 3 points of contact. [see 7.4 from page 17 onwards].

NEVER pull the load from the vehicle onto the platform. ALWAYS push it out. Pulling the load from the vehicle can result in a fall from the platform and cause serious injury or death.

Before lifting or lowering loads, make sure the loads are secured on the platform surface. Deploy the platform roll stops (if so equipped), lower loads on a pallet jack down on the platform surface or immobilize the load via equivalent securement device.

Make sure you comply with load charts and instructions at all times.

LOWER the platform to the ground. At the ground, use the AUTOMATIC TILT to decline the platform to the ground.

LIFT the platform off the ground. Use the AUTOMATIC TILT to return the platform to level pitch.

Loading and unloading

38 DHOLLANDIA

If so equipped, stow the roll stops and guard rails in their travel position.

LIFT the platform to vehicle floor level before closing the platform. NEVER CLOSE the platform before it is at maximum height at vehicle floor level.

CLOSE the platform until it reaches the closed vertical position and you hear the hydraulic system turn in overpressure.

If so equipped, lock the platform lock. If so equipped, raise the mechanical or hydraulic stabilizing legs into travel position.

Switch off the electrical power to the tail lift (cabin switch or main battery disconnect switch in the external control box, or both if both are available). Close the cover of the control box.

At any time during the operation, release the activated button(s) to stop the platform from moving. Additionally, turning

the main battery disconnect switch counter-clockwise (if so equipped) will switch off the electrical power to the tail lift.

NOTICE

OPEN and CLOSE the platform at vehicle floor level only. Opening and closing the platform at a lower level can cause serious

damage to the hydraulic cylinders of the tail lift.

NOTICE

The most important safety and operation instructions are summarized in a product video that can

be viewed online at:

http://www.dhollandia.com/uservideo/LM-EUR EN-2017-01

Make sure you review these instructions prior to operation of the associated DHOLLANDIA tail lift.

Closing up in travel position

39 DHOLLANDIA

9.7 THE USE OF STABILIZING LEGS

DHOLLANDIA tail lifts are available with 2 types of stabilizing legs:

Hydraulic stabilizing legs are operated via the main external control box. They are available in capacities of 2.5 tons, 4 tons

and 10 tons, and are therefore suitable for a wide range of commercial vans and trucks.

Mechanical stabilizing legs are deployed and stowed manually by the operator. They are only suitable for light commercial

vehicles up to 3.5 tons gross vehicle weight, and to handle cargo up to max. 750 kg nominal load.

The purpose of the stabilizing legs is to prevent the vehicle from tipping over, and to support the chassis of the vehicle during

loading and unloading (e.g. vehicles with very long overhang, soft suspension, with relatively weak chassis, or in case of extreme

lift capacities).

When using the stabilizing legs, the operator should observe following points:

Ensure that the vehicle is safely parked and immobilized, and the parking brake applied.

If so equipped, block the air suspension of the vehicle.

Ensure that the stabilizing legs are positioned on solid even

ground. In case of soft terrain (sand, gravel,), solid support

blocks must be used under the stabilizing legs.

The stabilizing legs should be used to stabilize the vehicle only.

They are not suitable to lift the vehicle.

The height of the stabilizing legs should be adjusted during

loading and unloading, to adapt them to the variation in the

vehicle suspension. Failure to properly adjust height of stabilizing

legs increases the risk of mechanical damage to the stabilising

legs, and serious injury or death to the operator and any

bystanders.

If so equipped, raise the air suspension of the vehicle, in order to relieve the stabilising legs from all pressure, prior to stowing

them back in their travel position.

Do NOT move the vehicle if the stabilising legs are not fully raised and secured in their travel position.

Arctic control box (OAE041.BP) Joystick control box (ref. OAE030.BT)

Hydraulic stabilizing legs

40 DHOLLANDIA

NOTICE

The use of stabilizing legs is mandatory on certain vehicles. Consult the operation manual and / or the Fitting and Body Building

Instructions from the vehicle manufacturer.

LEGS DOWN If so equipped, block the air suspension in the normal, medium work position.

Disengage the travel lock (1).

Turn the lever of the holder lock (2) counter clockwise to give the leg (3) free movement.

Lower the leg (3) to the desired height. Then turn the lever of the holder lock (2) clockwise very firmly, to

secure the leg (3) in the desired position.

LEGS UP If so equipped, raise the air suspension fully, to relieve the legs from all pressure.

Turn the lever of the holder lock (2) counter clockwise to give the leg (3) free movement.

Raise the leg (3) to the highest possible position. Then turn the lever of the holder lock (2) clockwise firmly,

to secure the leg (3) in its travel position.

Engage the travel lock (1).

WARNING

When the legs are extended down at the ground, the weight of a loaded vehicle can put a lot of strain on the stabilising legs

and cause a sudden, jerky movement when disengaging the holder lock. To reduce the risk of finger pinching and serious

bodily injury, ALWAYS keep fingers away from the sliding parts of the legs.

Upon release of the holder lock, the loaded vehicle body could suddenly drop down, hit the operators head or upper body,

and cause serious bodily injury. Therefore, ALWAYS operate the legs from a position at the side of the vehicle body, NOT

from a position underneath the body.

Mechanical stabilizing legs

41 DHOLLANDIA

9.8 THE USE OF ROLL STOPS

WARNING

If the load is not properly secured on the platform while lifting or lowering, it could shift position, destabilize the operator riding

on the platform, and cause him / her to fall. The load could also fall off the edge and hit the operator or bystanders.

Improperly secured cargo can put the operator and any bystanders at great risk of serious bodily injury and death.

Therefore, all cargo must be properly secured on the platform, before lifting or lowering.

Before lifting or lowering loads, ALWAYS apply all brakes or

stops available to secure the load. Engage the wheel brakes

of carts, trolleys or machinery (if available). When using pallet

jacks, lower and rest the pallet or load onto the platform

surface.

DHOLLANDIA offers various roll stop options, delivered to

customer specification. Contact your regional DHOLLANDIA

distributor for more information, prior to ordering your tail lift.

See page 3 for contact info.

The most popular roll stop models are discussed below.

Contact your regional DHOLLANDIA distributor for

operational instructions on other models or models with

different options, prior to operating the tail lift. See page 3 for

contact info.

Consult the DHOLLANDIA website to view operation videos on the various types of roll stop systems

http://dhollandia.com/GB/en/101/Movies#/cat/0

www.dhollandia.com Country & language selection Videos General Roll-stop systems

OAP100.M = Manual roll stops, operated by springs

OPEN Press the lever on the side of the roll stop flap.

CLOSE Step on the roll stop flap.

When driving a load from the ground onto the platform,

the roll stop will automatically close.

OAP100.M

42 DHOLLANDIA

OAP100.A = Automatic roll stops, operated by springs.

Roll stop flap opens to 40.

OPEN

MANUAL MODE

Kick the lever on the side of the roll stop flap sideways from position 1 to position 2. The roll stop will now function as a manual roll stop OAP100.M.

When stepping on the roll stop flap, or when driving a load from the ground onto the platform, the roll stop will automatically close.

OPEN

AUTOMATIC MODE

Kick the lever on the side of the roll stop flap sideways + rearward, from position 1 to position 3. System will now function as automatic roll stop.

When stepping on the roll stop flap, or when driving a load from the ground onto the platform, the flap automatically jumps back to the open position after releasing it, or when the load is passed over it.

CLOSE Kick the lever into position 1.

Step on the roll stop flap.

OAP100.VA = Vertical roll stops, operated by springs.

Roll stop flap opens to 90.

OPEN

MANUAL MODE

Kick the lever on the side of the roll stop flap sideways from position 1 to position 2. The roll stop will now function as a manual roll stop OAP100.M.

When stepping on the roll stop flap, or when driving load from the ground onto the platform, the roll stop will automatically close.

OPEN

AUTOMATIC MODE

Kick the lever on the side of the roll stop flap sideways + rearward, from position 1 to position 3. System will now function as automatic roll stop.

When stepping on the roll stop flap, or when driving a load from the ground onto the platform, the flap automatically jumps back to the open position after releasing it, or when the load is passed over it.

CLOSE Kick the lever into position 1.

Step on the roll stop flap.

OAP100.A

1 2

3

OAP100.VA

1 2

3

43 DHOLLANDIA

10 DECALS

The following decals are supplied with

each new tail lift and should be affixed to

the vehicle body during installation in the

manner set forth in the adjacent

drawings.

NEVER remove or paint over any decal.

Missing, worn or illegible warning decals

must be immediately replaced. Get free

replacement decals from DHOLLANDIA.

Contact your regional DHOLLANDIA

distributor. See page 3 for contact info.

The operator should comply with all

affixed safety and instructions decals. Be

aware that the decals merely summarize

the main points, and that the operator

must know, understand, and comply with

the full contents of the operation manual.

Note: the decals marked as EXAMPLE

can vary in function of the maximum

rated capacity of the tail lift, or the chosen

type of external control box.

44 DHOLLANDIA

E

F 05

83 .L

M .E

N

E F

05 65

.E N

E F

06 20

.E N

E

F 05

70 .C

A P

+ s

er ia

l n r

E F

05 85

.U S

E F

05 81

.E N

xxxx

45 DHOLLANDIA

E

F 05

63 .E

N

E F

05 64

.E N

E F

05 62

.E N

Tail lift decals used and affixed in areas, other than the rear of the vehicle.

Cabin switch in drivers cabin to switch

electrical power to tail lift on / off (if so

equipped)

46 DHOLLANDIA

11 MEANING OF SAFETY AND WARNING SIGNS

WARNING signs

Overview and keep visual control over the working

area of the tail lift at all times.

General warning sign used to alert the user to

potential hazards. All messages that follow this

sign shall be obeyed to avoid possible harm.

Entrapment hazard. Keep hands, limbs, loose

clothes and long hair away from moving parts.

Crushing & shearing hazard. Keep hands away

from moving parts.

Crushing & shearing hazard. Keep feet away from

moving parts.

Slipping hazard.

Tripping hazard.

Hazard caused by tilting objects.

Hazard of falling from heights.

Crushing & entrapment hazard. Keep head, upper

body and limbs away from moving parts.

MANDATORY ACTION signs

Contact your regional DHOLLANDIA distributor.

Consult the DHOLLANDIA website.

Download from DHOLLANDIA website.

Read the manual or instructions.

Hold onto guard rail. Protect yourself from falling

off the platform, or vehicle floor.

Wear safety gloves.

Wear safety-toe shoes.

Wear appropriate work clothes, avoid loose-fitting

clothes that might be trapped in the moving parts

of the lift.

Wear safety protection, eye protection and a

safety hard hat.

Use a safety shield.

PROHIBITION signs

General prohibition. DO NOT do!

DO NOT use machine by more than 1 operator!

General prohibition. DO NOT do!

DO NOT step or stand here!

47 DHOLLANDIA

Other frequently used signs Signs for electro/hydraulic functions

Yes do this way. Correct work procedure.

OPEN: deploy / open the platform from its

travel position to its work position.

No, DO NOT do this way. -Incorrect work

procedure.

LOWER: lower the platform.

Position the load at the applicable center of gravity

or load center. - Follow the load instructions.

LIFT: lift the platform

Emergency stop.

Will cause an immediate stop of the lift.

CLOSE: stow / close the platform from its

work position to its travel position.

Emergency exit.

Provision (lever, valve) creating an emergency

exit.

LEG(S) DOWN: lower down the stabilizing

legs

Unlock.

Disengage the mechanical locking system.

LEG(S) UP: raise the stabilizing legs

Lock.

Engage the mechanical locking system.

SWITCH between internal and external

controls

Switch ON the electrical power.

Instructions for maintenance, repair, or

emergency operation in case of a

breakdown

Switch ON the electrical power to the lift via the

main battery disconnect switch and / or cabin

switch.

Normal operation by means of the electric

controls

Switch OFF the electrical power.

Manual emergency operation

Switch OFF the electrical power to the lift via the

main battery disconnect switch and / or cabin

switch.

This is an operation to be executed manually (as

opposed to an electrical function controlled by

means of one of the control units).

48 DHOLLANDIA

12 END NOTE

NOTICE

The most important safety and operation instructions are summarized in a product video that can

be viewed online at:

http://www.dhollandia.com/uservideo/LM-EUR EN-2017-01

Make sure you review these instructions prior to operation of the associated DHOLLANDIA tail lift.

NOTICE

Competent and regular preventative maintenance is essential to the operational reliability, and the safety of the operator and

bystanders.

The latest update of our check-list for preventative maintenance & inspection can be downloaded from:

www.dhollandia.com Country & language selection Downloads Checklists

select required manual

All maintenance and repair work should be performed by authorized DHOLLANDIA service agents and using only authorized

OEM DHOLLANDIA replacement parts.

Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions, maintenance guidelines, and

troubleshooting support.

Lubricate the tail lift on a regular basis to maximize its durability and operational reliability. this is at least 3 times per year in a

single shift operation; more frequently in case of very intensive use (multiple shift, 24h operation, etc.) or use in hostile

environment conditions (frequent high pressure cleanin

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