Clarke 3404000 PS555 Heating Torch Set Safety Instructions PDF

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Clarke 3404000 PS555 Heating Torch Set Safety Instructions PDF
Clarke Manual Clarke Torch Manual Clarke 3404000 Manual Clarke PS555 Heating Torch Set Manual Clarke Torch Operating and Safety Instructions
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Summary of Content for Clarke 3404000 PS555 Heating Torch Set Safety Instructions PDF

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OPERATING & SAFETY INSTRUCTIONS

GC01/15

HEATING TORCH SETS Models; PC108, PC109, PCSF109, PC216, PKP411,

PS555, PS560 & PLK1074 Part Nos: 3404115, 3404100, 3404105, 3404110, 3404125, 3404000,

3404005 & 3404135

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Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Heating Torch Set, designed for trade use. They are all to be used only with propane gas and are supplied with a standard 3/8BSP (LH) hose.

Before attempting to use the product, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for its intended purpose.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SAFETY PRECAUTIONS 1. ALWAYS follow all precautions regarding the use of Propane gas cylinders.

(see manufacturers/suppliers instructions)

2. Ensure the gas hose is in perfect condition before use. If in doubt, have it replaced.

3. Ensure all connections are fully secure before use.

4. Never transport the gas bottle by holding the regulator or gas hose.

5. NEVER point the torch at any person or animal.

6. Take great care when placing the torch down. Do not allow it to come into contact with flammable surfaces, or any surface which could be damaged by heat. Use the stand supplied with the PLK1074 to support the nozzles clear of any supporting surface.

7. Never use the torch in an explosive atmosphere, or where there is danger of fire.

8. IMPORTANT! If used indoors, ensure there is adequate ventilation.

Please keep these instructions in a safe place for future reference.

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Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

NOTE: A bottle of propane gas is required for use with this equipment, capable of delivering a pressure of 4 bar. (A regulator is provided)

1. Turn the knob on the regulator fully clockwise, then attach the regulator to the gas bottle, ensuring it is tight.

2. Attach the hose supplied, to the regulator at one end, and the torch at the other, noting that the hose connections have LEFT HAND THREADS, i.e. turn them anticlockwise.

3. Attach the appropriate nozzle/burner to the torch where necessary.

If a nozzle/burner is already attached, remove it carefully, complete with adapter (see illustration below). Unscrew the nozzle from the adapter and replace with that of the desired type or size. Screw the adapter with nozzle back on to the torch.

Note:

1. Model PKP411 requires the torch extension to be attached to the torch.

OPERATION

With the hose and regulator attached, and ensuring the gas tap on the torch is closed, i.e. turned fully clockwise, open the gas regulator valve.

Gas will now be available at the torch, the volume of which will depend upon the regulator valve opening.

Very gently, open the gas valve on the torch, ensuring the nozzle/burner is pointing well away from people or property, and apply a flame to the end of the burner. Model PKP411 is equipped with a piezo electric starter on the torch extension. Press the button until ignition occurs. Adjust the gas valve until the desired flame is achieved.

Some models have a control lever attached to the torch. This is used to further regulate the gas flow and hence the intensity of the flame. When the lever is released the flame will reduce to a pilot light.

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Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.com

In the case of the PC109 kit, the flame can also be adjusted by positioning the clip-on sleeve provided, over the air holes in the circumferance of the 17mm screw-tipped nozzle.

Models PC216, PKP411 and PLK1074 have a support arm which can be clamped to the nozzle extension to steady the unit at rest. This should be fitted to ensure the flame points upwards, away from any supporting surface.

MAINTENANCE

The torches are maintenance free, except for visual checks before use to ensure all connections are secure, and the gas hose is in perfect condition. If the nozzle becomes sooted, clean with a soft wire brush. DO NOT poke wire etc, through the holes in the nozzle.

To remove the filter from the nozzle for cleaning, grasp the nozzle with a pair of mole grips or very carefully secure in a vice, then unscrew the filter.

The parts on the following pages are all available from your CLARKE dealer.

COMPONENT PARTS

PLK 1074

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Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.com

PC 108

PC 109

PCSF 109

PC 216

Sleeve may be used to adjust air mix by covering holes as necessary to produce desired flame when used with nozzle(35) only.

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Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.com

PKP 411

PS 555

PS 560

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Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.com

SPARE PARTS LIST

Ref Description Part No Ref Description Part No

1 Handle Assembly IDFC10901 21 Pipe Burner IDFCSF10921

2 Handle/Trigger Assy IDFK41102 22 Flat Burner IDFCSF10922

3 Control Knob Assy IDFC10903 23 Soldering Iron Adaptor IDFK10123

4 Extension 80 mm IDFC10904 24 Soldering Iron IDFK10124

5 Extension 110 mm IDFC10805 25 Pipe Burner with extn IDFS55525

6 Extension 350 mm IDFC21606 26 Nozzle 14mm with extn IDFS55526

7 Extension 10 mm (kit) IDFS56007 27 Nozzle 22mm with extn IDFS55527

8 Extension 260 mm (kit) IDFS56008 28 Gas Regulator (new style*)

IDFS55528 *

9 Extension 600 mm (P) IDFKP41109 29 Clamp IDFKP41129

10 Hose 1500 mm IDFC10910 30 Piezo Igniter (inc cable) IDFKP41130

11 Hose 2000 mm IDFS55511 31 Extension Cover IDFKP41131

12 Hose 10,000 mm IDFC21612 32 Support Stand IDFK41132

13 Nozzle 9 mm IDFC10913 33 Open Wrench IDFK41133

14 Nozzle 12 mm IDFC10914 34 Metal sleeve to fit 17 mm screw-tip nozzle item 35

IDFC10934

15 Nozzle 15 mm IDFC10915 35 17mm Screw Tip Nozzle IDFC10935

16 Nozzle 25 mm IDFC10816 36 Hose 5000 mm IDFPLK107436

17 Nozzle 34 mm IDFC10817 37 Twin 60mm Burner IDFPLK107437

18 Nozzle 48 mm IDFC10818 38 Extension 500mm IDFPLK107438

19 Nozzle 58 mm IDFC21619 39 Fork Section IDFPLK107439

20 Nozzle Turbo 60 mm IDFKP41120

ENVIRONMENTAL PROTECTION Do not dispose of this product or its packaging with general household wast

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