Clarke 6500860 CPT250 10 Inch Portable Thicknesser Instructions PDF
Summary of Content for Clarke 6500860 CPT250 10 Inch Portable Thicknesser Instructions PDF
0804
Pa rt N
o. 6460200
M O
D EL N
o . C
PT250 Pa
rt N o. 6500860
10 PO RTA
BLE TH IC
KN ESSER
10 PO RTA
BLE TH IC
KN ESSER
O P
ER A
TIN G
A N
D M
A IN
TEN A
N C
E IN
STR U
C TIO
N S
-1-
C o
n te
n ts
Pa g
e
Sp e
c ific
a tio
n s :..............................................................................................1
G u
a ra
n te
e :..................................................................................................2
Sa fe
ty P re
c a
u tio
n s :................................................................................
4& 5
Ele c
tric a
l C o
n n
e c
tio n
s :..............................................................................6
A sse
m b
ly :......................................................................................................7
O p
e ra
tio n
:..........................................................................................8,9& 10
M a
in te
n a
n c
e :
.................................................................................... 11&
12
P a
rts D ia
g s :..........................................................................................
13& 14
P a
rts List :..........................................................................................15,16& 17
D e
c la
ra tio
n o
f C o
n fo
rm ity :......................................................................18
Sp e
c ific
a tio
ns
M o
d e
l..................................................................................................C P
T250
P a
rt N o
...............................................................................................6500860
V o
lta g
e .............................................................................................. 230va
c
P o
w e
r In p
u t...................................................................................1250W
a tts
N o
Lo a
d Sp
e e
d ..............................................................................8000 rp
m
W e
ig h
t ....................................................................................................
27 K g
So u
n d
P o
w e
r Le ve
l................................................................... 107.3 d
B Lw a
Fe e
d Sp
e e
d ......................................................................................
8 m /m
in
M a
x C u
ttin g
D e
p th
............................................................................2.5m m
M a
x M a
c h
in in
g W
id th
.....................................................................254m m
M in
M a
c h
in in
g W
id th
......................................................................... 19m
m
M in
M a
c h
in in
g Le
n g
th .....................................................................355m
m
M in
M a
c h
in in
g Th
ic kn
e ss
................................................................... 12m
m
List O f C
o nte
nts
1o ff
Th ic
kn e
sse r
1o ff
In stru
c tio
n M
a n
u a
l 4o
ff P
a n
H e
a d
Sc re
w s
1o ff
Sp a
re D
rive Be
lt 1o
ff H
a n
d le
+ H
e x H
e a
d Bo
lt 1o
ff So
c ke
t W re
n c
h 1o
ff 5m
m A
lle n
K e
y 1o
ff G
a u
g e
Ba se
Se t (2 P
ie c
e s)
Ple a
se no
te tha
t the d
e ta
ils a nd
sp e
c ific
a tio
ns c o
nta ine
d he
re in a
re c
o rre
c t a
t the tim
e o
f g o
ing to
p rint. H
o w
e ve
r C LA
RKE Inte rna
tio na
l re se
rve the
rig ht to
c ha
ng e
sp e
c ific
a tio
ns a t a
ny tim e
w itho
ut p
rio r no
tic e
. A lw
a ys c
o nsult the
m a
c hine
s d a
ta b
ra c
ke t
Plea se rea
d these instructions ca
refully b efore op
era ting
the tool
Th a
n k yo
u fo
r p u
rc h
a sin
g th
is C LA
RKE 10 p o
rta b
le th
ic kn
e sse
r. B
e fo
re u
sin g
th e
d e
vic e
, p le
a se
re a
d th
is m a
n u
a l th
o ro
u g
h ly a
n d
c a
re fu
lly fo llo
w a
ll in
stru c
tio n
s g ive
n . Th
is is fo r yo
u r o
w n
sa fe
ty a n
d th
a t o
f o th
e rs a
ro u
n d
yo u
, a n
d is a
lso to
h e
lp yo
u a
c h
ie ve
a lo
n g
a n
d tro
u b
le fre
e se
rvic e
fro m
yo u
r n e
w to
o l.
C LA
RKE G U
A RA
N TEE
Th is C
LA R
KE p ro
d u
c t is g
u a
ra n
te e
d a
g a
in st fa
u lty m
a n
u fa
c tu
re fo
r a p
e rio
d o
f 12 m o
n th
s fro m
th e
d a
te o
f p u
rc h
a se
. P le
a se
ke e
p yo
u r re
c e
ip t a
s p ro
o f
o f p
u rc
h a
se .
Th is g
u a
ra n
te e
is in va
lid if th
e p
ro d
u c
t is fo u
n d
to h
a ve
b e
e n
a b
u se
d o
r ta
m p
e re
d w
ith in
a n
y w a
y, o r n
o t u
se d
fo r th
e p
u rp
o se
fo r w
h ic
h it w
a s
in te
n d
e d
.
Fa u
lty g o
o d
s sh o
u ld
b e
re tu
rn e
d to
th e
ir p la
c e
o f p
u rc
h a
se , n
o p
ro d
u c
t c a
n b
e re
tu rn
e d
to u
s w ith
o u
t p rio
r p e
rm issio
n .
Th is g
u a
ra n
te e
d o
e s n
o t a
ffe c
t yo u
r sta tu
to ry rig
h ts.
PA RTS &
SERV IC
E TEL: 020 8988 7400 o
r e -m
a il a
s fo llo
w s:
PA RTS: Pa
rts@ c
la rke
inte rna
tio na
l.c o
m SERV
IC E: Se
rvic e
@ c
la rke
inte rna
tio na
l.c o
m
-17- -2-
Ite m
Pa rt N
o D
e sc
rip tio
n Q
ty
93-1 TM
C P
T25093-1 Sc
re w
ST3.9x22 4
93-2 TM
C P
T25093-2 C
o n
n e
c tio
n Bo
x C o
ve r
1 93-3
TM C
P T25093-3
Fu se
1 93-4
TM C
P T25093-4
C o
n n
e c
to r
2 93-5
TM C
P T25093-5
In d
u c
to r
1 93-6
TM C
P T25093-6
C a
p a
c ito
r 1
93-7 TM
C P
T25093-7 Sc
re w
ST3.9x22 4
94 TM
C P
T25094 Sp
rin g
1 95
TM C
P T25095
Sc re
w M
6x12 1
96 TM
C P
T25096 13 A
m p
P lu
g 1
97 TM
C P
T25097 Sc
re w
1 98
TM C
P T25098
Sw itc
h 1
99 TM
C P
T25099 Sc
re w
M 6x20
12 99-1
TM C
P T250991
Bla d
e C
la m
p 2
100 TM
C P
T25100 Bla
d e
Bra c
ke t
2 101
TM C
P T25101
B la
d e
2 102
TM C
P T25102
N u
t M 6x1.5
1 103
TM C
P T25103
C irc
lip 1
104 TM
C P
T25104 P
a ra
lle l K
e y
1 105
TM C
P T25105
Sp ro
c ke
t 1
106 TM
C P
T25106 C
irc lip
1 107
TM C
P T25107
Be a
rin g
181203 1
108 TM
C P
T25108 Bla
d e
C ylin
d e
r 1
108-1 TM
C P
T251081 Be
a rin
g Blo
c k
2 108-2
TM C
P T251082
C la
w Sh
a ft
1 109
TM C
P T25109
A ir Fra
m e
1 109-1
TM C
P T251091
O g
a llo
y 14G 7x20x16
4 110
TM C
P T25110
Be a
rin g
180202 1
111 TM
C P
T25111 C
irc lip
1 112
TM C
P T25112
C irc
lip 1
113 TM
C P
T25113 Sp
ro c
ke t
1 114
TM C
P T25114
Be a
rin g
2 115
TM C
P T25115
Sp rin
g 2
117 TM
C P
T25117 Fe
e d
R o
lle r
2 118
TM C
P T25118
Sp rin
g 2
119 TM
C P
T25119 Be
a rin
g 2
120 TM
C P
T25120 C
a rria
g e
2 121
TM C
P T25121
Sc re
w M
5x12 4
123 TM
C P
T25123 C
a rria
g e
2 124
TM C
P T25124
Sc re
w M
5x12 4
125 TM
C P
T25125 C
irc lip
1 126
TM C
P T25126
Sp ro
c ke
t 1
127 TM
C P
T25127 C
irc lip
1 128
TM C
P T25128
H e
x W re
n c
h 1
130 TM
C P
T25130 So
c ke
t Sp a
n n
e r
1 131
TM C
P T25131
Sh a
rp e
n in
g H
o ld
e r
1 132
TM C
P T25132
Bla d
e Se
ttin g
Jig 1
Ite m
Pa rt N
o D
e sc
rip tio
n Q
ty
-3- -16-
43-2 TM
C P
T250432 Su
p p
o rt P
o st
4 44
TM C
P T25044
B a
se 1
45 TM
C P
T25045 P
in 2
46 TM
C P
T25046 R
o lle
r Su p
p o
rt A rm
1 49
TM C
P T25049
Be a
rin g
180200 1
50 TM
C P
T25050 Sta
to r
1 51
TM C
P T25051
Be a
rin g
180201 1
52 TM
C P
T25052 Sc
re w
M 4.8x65
2 53
TM C
P T25053
Sp rin
g W
a sh
e r M
5 10
54 TM
C P
T25054 W
a sh
e r M
5 10
55 TM
C P
T25055 B
ra c
ke t
1 56
TM C
P T25056
A rm
a tu
re 1
57 TM
C P
T25057 H
o u
sin g
1 58
TM C
P T25058
Sp ro
c ke
t 1
59 TM
C P
T25059 Bru
sh H
o ld
e r
2 60
TM C
P T25060
Bru sh
2 61
TM C
P T25061
Bru sh
C a
p 2
62 TM
C P
T25062 En
d Fra
m e
1 63
TM C
P T25063
O il Be
a rin
g 8G
7x12x10 2
64 TM
C P
T25064 C
irc lip
1 65
TM C
P T25065
G e
a r 4
1 66
TM C
P T25066
P a
ra lle
l K e
y 4x8 1
67 TM
C P
T25067 Sp
in d
le 1
68 TM
C P
T25068 C
irc lip
1 69
TM C
P T25069
C irc
lip 1
70 TM
C P
T25070 G
e a
r 6 1
71 TM
C P
T25071 P
a ra
lle l K
e y 4x10
1 72
TM C
P T25072
C irc
lip 1
73 TM
C P
T25073 Be
a rin
g 60202
1 74
TM C
P T25074
O il Be
a rin
g 8G
7x10x18 1
75 TM
C P
T25075 C
irc lip
1 76
TM C
P T25076
G e
a r 4
1 77
TM C
P T25077
P a
ra lle
l K e
y 3x6 1
78 TM
C P
T25078 Sp
in d
le 1
79 TM
C P
T25079 C
irc lip
1 80
TM C
P T25080
Sp in
d le
1 81
TM C
P T25081
O il Be
a rin
g 8G
7x12x10 1
82 TM
C P
T25082 O
il Be a
rin g
8G 7x10x8
1 83
TM C
P T25083
Sc re
w M
4.8x50 3
84 TM
C P
T25084 G
e a
rb o
x 1
85 TM
C P
T25085 Sw
itc h
C o
ve r
1 86
TM C
P T25086
Be a
rin g
1 87
TM C
P T25087
H o
u sin
g C
o ve
r 1
88 TM
C P
T25088 Sp
ro c
ke t
1 89
TM C
P T25089
C irc
lip 1
90 TM
C P
T25090 C
a p
a c
ito r
1 91
TM C
P T25091
Sc re
w ST1.9x12
4 92
TM C
P T25092
C o
rd G
rip 1
G e
ne ra
l Sa fe
ty Pre c
a utio
ns
W A
RN IN
G :
A s w
ith a ll m
a chinery, there a
re certa in ha
za rd
s involved w
ith their op era
tion a
nd use. Exercising
resp ect a
nd ca
ution w ill consid
era b
ly lessen the risk of p
ersona l injury. H
ow ever, if norm
a l sa
fety p reca
utions a re overlooked
or ig
nored , p
ersona l injury to the op
era tor or d
a m
a g
e to p rop
erty, m a
y result.
1. A
LW AYS Le
a rn
th e
m a
c h
in e
s a p
p lic
a tio
n s, lim
ita tio
n s a
n d
th e
sp e
c ific
p o
te n
tia l
h a
za rd
s p e
c u
lia r to
it. R e
a d
a n
d b
e c
o m
e fa
m ilia
r w ith
th e
e n
tire o
p e
ra tin
g m
a n
u a
l.
2. A
LW AYS u
se a
fa c
e o
r d u
st m a
sk if o p
e ra
tio n
is p a
rtic u
la rly d
u sty.
3. A
LW AYS c
h e
c k fo
r d a
m a
g e
. Be fo
re u
sin g
th e
m a
c h
in e
, a n
y d
a m
a g
e d
p a
rt, sh o
u ld
b e
c h
e c
ke d
to e
n su
re th
a t it w
ill o p
e ra
te p
ro p
e rly, a
n d
p e
rfo rm
its in te
n d
e d
fu n
c tio
n . C
h e
c k fo
r a lig
n m
e n
t o f
m o
vin g
p a
rts, b re
a ka
g e
o f p
a rts, m
o u
n tin
g s, a
n d
a n
y o th
e r c
o n
d itio
n th
a t m
a y a
ffe c
t th e
m a
c h
in e
s o p
e ra
tio n
. A n
y d a
m a
g e
sh o
u ld
b e
p ro
p e
rly re p
a ire
d o
r th e
p a
rt re p
la c
e d
. If in d
o u
b t, D
O N
O T u
se th
e m
a c
h in
e . C
o n
su lt yo
u r lo
c a
l d e
a le
r.
4. A
LW AYS d
isc o
n n
e c
t th e
to o
l/m a
c h
in e
fro m
th e
p o
w e
r su p
p ly b
e fo
re se
rvic in
g a
n d
w h
e n
c h
a n
g in
g a
c c
e sso
rie s.
5. A
LW AYS w
e a
r sa fe
ty g o
g g
le s, m
a n
u fa
c tu
re d
to th
e la
te st Eu
ro p
e a
n Sa
fe ty Sta
n d
a rd
s. Eve
ryd a
y e ye
g la
sse s d
o n
o t h
a ve
im p
a c
t re sista
n t le
n se
s, th e
y a re
n o
t sa fe
ty g la
sse s.
6. A
LW AYS ke
e p
w o
rk a re
a c
le a
n . C
lu tte
re d
a re
a s a
n d
b e
n c
h e
s in
vite a
c c
id e
n ts.
7. A
LW AYS e
n su
re th
a t a
d e
q u
a te
lig h
tin g
is a va
ila b
le . A
m in
im u
m in
te n
sity o f 300 lu
x sh o
u ld
b e
p ro
vid e
d . En
su re
th a
t lig h
tin g
is p la
c e
d so
th a
t yo u
w ill n
o t b
e w
o rkin
g in
yo u
r o
w n
sh a
d o
w .
8. A
LW AYS ke
e p
c h
ild re
n a
w a
y. A ll visito
rs sh o
u ld
b e
ke p
t a sa
fe d
ista n
c e
fro m
th e
w o
rk a re
a , e
sp e
c ia
lly w h
ilst o p
e ra
tin g
th e
m a
c h
in e
.
9. A
LW AYS m
a in
ta in
m a
c h
in e
in to
p c
o n
d itio
n . K
e e
p to
o ls/m
a c
h in
e s
c le
a n
fo r th
e b
e st a
n d
sa fe
st p e
rfo rm
a n
c e
. Fo llo
w m
a in
te n
a n
c e
in stru
c tio
n s.
10. A
LW AYS h
a n
d le
w ith
e xtre
m e
c a
re d
o n
o t c
a rry th
e to
o l/m
a c
h in
e b
y its e le
c tric
c a
b le
, o r ya
n k th
e c
a b
le to
d isc
o n
n e
c t it fro
m th
e p
o w
e r su
p p
ly .
11. A
LW AYS e
n su
re th
e sw
itc h
is o ff b
e fo
re p
lu g
g in
g in
to m
a in
s. A vo
id a
c c
id e
n ta
l sta rtin
g .
12. A
LW AYS c
o n
c e
n tra
te o
n th
e jo
b in
h a
n d
, n o
m a
tte r h
o w
trivia l it m
a y se
e m
. Be a
w a
re th
a t a
c c
id e
n ts a
re c
a u
se d
b y c
a re
le ssn
e ss d
u e
to fa
m ilia
rity.
13. A
LW AYS ke
e p
yo u
r p ro
p e
r fo o
tin g
a n
d b
a la
n c
e a
t a ll
tim e
s, d o
n t o
ve rre
a c
h . Fo
r b e
st fo o
tin g
, w e
a r ru
b b
e r
so le
d fo
o tw
e a
r. K e
e p
flo o
r c le
a r o
f o il, sc
ra p
w o
o d
, e tc
.
Ite m
Pa rt N
o D
e sc
rip tio
n Q
ty
Pa rts List
1 TM
C P
T25001 H
a n
d le
1 2
TM C
P T25002
P in
2 3
TM C
P T25003
To p
C o
ve r
1 4
TM C
P T25004
Sc re
w M
6x20 16
5 TM
C P
T25005 Sp
rin g
W a
sh e
r 13
6 TM
C P
T25006 H
e ig
h t A
d ju
stin g
H a
n d
le 1
7 TM
C P
T25007 W
a sh
e r
8 8
TM C
P T25008
Sc re
w M
4x8 12
9 TM
C P
T25009 Le
ft C o
ve r
1 10
TM C
P T25010
B ra
c ke
t 1
11 TM
C P
T25011 Be
ve l G
e a
r 2
12 TM
C P
T25012 Be
a rin
g Blo
c k
2 13
TM C
P T25013
Sc re
w 4
14 TM
C P
T25014 K
e y 4x13
2 15
TM C
P T25015
Be ve
l G e
a r
2 16
TM C
P T25016
C irc
lip 2
17 TM
C P
T25017 Sh
a ft
1 18
TM C
P T25018
Be lt C
o ve
r (o ld
style -2 sc
re w
s) 1
1 8
a TM
C P
T25018a Be
lt C o
ve r (n
e w
style -4 sc
re w
s) 1
19 TM
C P
T25019 D
rive Be
lt 1
20 TM
C P
T25020 H
e ig
h t G
a u
g e
1 21
TM C
P T25021
C h
a in
(1) Q 8A
-1x26 1
22 TM
C P
T25022 C
h a
in (2) Q
8A -1x26
1 23
TM C
P T25023
Le ft G
u id
e Sh
a ft
1 24
TM C
P T25024
Sp rin
g 2
25 TM
C P
T25025 C
o lu
m n
P in
1 26
TM C
P T25026
C o
lu m
n P
in 1
27 TM
C P
T25027 Sc
re w
8 28
TM C
P T25028
Be a
rin g
P la
te 2
29 TM
C P
T25029 R
o lle
r 2
29-1 TM
C P
T250291 Sp
a c
e r
2 30
TM C
P T25030
R o
lle r A
rm 1
31 TM
C P
T25031 Le
ft Sid e
G u
id e
1 32
TM C
P T25032
Ba se
P la
te 1
33 TM
C P
T25033 R
ig h
t Sid e
G u
id e
1 34
TM C
P T25034
In d
ic a
to r
1 35
TM C
P T25035
Sc re
w 1
36 TM
C P
T25036 R
ig h
t G u
id e
1 37
TM C
P T25037
R ig
h t C
o ve
r 1
38 TM
C P
T25038 Se
c u
rin g
Bra c
ke t
1 39
TM C
P T25039
Sc re
w M
6xM 20
4 40
TM C
P T25040
Sp rin
g W
a sh
e r
4 41
TM C
P T25041
W a
sh e
r M 6
4 42
TM C
P T25042
Se c
u rin
g Bra
c ke
t 1
43 TM
C P
T25043 P
in 2
43-1 TM
C P
T250431 Lo
c k N
u t M
8 8
-15- -4-
14. A
LW AYS w
e a
r p ro
p e
r a p
p a
re l. Lo
o se
c lo
th in
g o
r je w
e lle
ry m a
y g
e t c
a u
g h
t in m
o vin
g p
a rts. W
e a
r p ro
te c
tive h
a ir c
o ve
rin g
to c
o n
ta in
lo n
g h
a ir.
15. A
LW AYS u
se re
c o
m m
e n
d e
d a
c c
e sso
rie s, th
e u
se o
f im p
ro p
e r
a c
c e
sso rie
s c o
u ld
b e
h a
za rd
o u
s.
16. A
LW AYS re
m o
ve p
lu g
fro m
e le
c tric
a l o
u tle
t w h
e n
a d
ju stin
g ,
c h
a n
g in
g p
a rts, o
r w o
rkin g
o n
th e
m a
c h
in e
.
17. N
EV ER o
p e
ra te
m a
c h
in e
w h
ile u
n d
e r th
e in
flu e
n c
e o
f d ru
g s, a
lc o
h o
l o r a
n y m
e d
ic a
tio n
.
18. N
EV ER le
a ve
m a
c h
in e
ru n
n in
g u
n a
tte n
d e
d . tu
rn p
o w
e r o
ff. D
o n
o t le
a ve
th e
m a
c h
in e
u n
til it c o
m e
s to a
c o
m p
le te
sto p
.
19. N
EV ER fo
rc e
th e
m a
c h
in e
, it w ill d
o a
b e
tte r a
n d
sa fe
r jo b
a t
th e
ra te
fo r w
h ic
h it w
a s d
e sig
n e
d .
20. N
EV ER u
se p
o w
e r to
o ls in
d a
m p
o r w
e t lo
c a
tio n
s o r e
xp o
se th
e m
to ra
in . K
e e
p yo
u r w
o rk a
re a
w e
ll illu m
in a
te d
.
21. D
O N
O T u
se in
e xp
lo sive
a tm
o sp
h e
re (a
ro u
n d
p a
in t,
fla m
m a
b le
liq u
id s e
tc ). A
vo id
d a
n g
e ro
u s e
n viro
n m
e n
t.
A d
d itiona
l Preca utions For Thicknessers
1. A
LW AYS e
n su
re th
e c
u tte
r/c u
tte rs is se
c u
re d
fu lly b
e fo
re u
se .
2. A
LW AYS e
n su
re th
e c
u tte
r/c u
tte rs a
re sh
a rp
, b lu
n t c
u tte
rs in c
re a
se th
e risk o
f kic k
b a
c k.
3. A
LW AYS sw
itc h
th e
m a
c h
in e
O FF im
m e
d ia
te ly th
e ta
sk is c o
m p
le te
d .
4. A
LW AYS e
n su
re sa
fe ty d
e vic
e s e
tc a
re in
p la
c e
a n
d w
o rkin
g c
o rre
c tly, if n
o t D
O N
O T
u se
th e
m a
c h
in e
u n
til re c
tifie d
.
5. A
LW AYS fit n
e w
b la
d e
s a s a
p a
ir.
6. A
LW AYS a
llo w
th e
m a
c h
in e
to re
a c
h fu
ll sp e
e d
b e
fo re
in tro
d u
c in
g w
o rkp
ie c
e .
7. D
O N
O T u
se th
e m
a c
h in
e if th
e e
le c
tric c
a b
le , p
lu g
o r m
o to
r is in p
o o
r c o
n d
itio n
.
8. D
O N
O T a
llo w
th e
ve n
tila tio
n slo
ts in th
e m
a c
h in
e to
b e
c o
m e
b lo
c ke
d .
9. D
O N
O T to
u c
h th
e c
u tte
r im m
e d
ia te
ly a fte
r u se
, a llo
w tim
e fo
r it to c
o o
l.
10. N
EV ER le
a ve
m a
c h
in e
ru n
n in
g u
n a
tte n
d e
d , A
LW AYS e
n su
re th
e m
/c is sw
itc h
e d
o ff
a n
d c
o m
e to
a c
o m
p le
te sto
p b
e fo
re le
a vin
g it.
11. N
EV ER u
se th
e m
a c
h in
e u
n le
ss it is se c
u re
ly b o
lte d
d o
w n
to w
o rkb
e n
c h
e tc
.
12. N
EV ER a
tte m
p t to
re ve
rse th
e w
o rkp
ie c
e to
w a
rd s th
e in
fe e
d .
13. AV
O ID
a c
c id
e n
ta l sta
rtin g
, b y sw
itc h
in g
o ff a
n d
iso la
tin g
fro m
th e
m a
in e
le c
tric a
l su
p p
ly b y re
m o
vin g
th e
p lu
g fro
m th
e so
c ke
t.
A d
d itio
n ally, p
lease keep th
ese in stru
ctio n
s in a safe p
lace fo r fu
tu re referen
ce.
IM PO
RTA N
T: The
use o
f p a
rts o the
r tha n C
LA RKE re
p la
c e
m e
nt p a
rts m a
y re sult in sa
fe ty ha
za rd
s, d
e c
re a
se d
to o
l p e
rfo rm
a nc
e a
nd m
a y inva
lid a
te yo
ur w a
rra nty.
-5- -14-
Ele c
tric a
l C o
nne c
tio ns
Th is p
ro d
u c
t is p ro
vid e
d w
ith a
sta n
d a
rd 13 a
m p
, 230 vo lt (50H
z), BS 1363 p lu
g , fo
r c
o n
n e
c tio
n to
a sta
n d
a rd
, d o
m e
stic e
le c
tric a
l su p
p ly. Sh
o u
ld th
e p
lu g
n e
e d
c h
a n
g in
g a
t a n
y tim e
, e n
su re
th a
t a p
lu g
o f id
e n
tic a
l sp e
c ific
a tio
n is u
se d
.
W A
RN IN
G This a
p p
lia nce is D
oub le Insula
ted , a
nd the tw
o w ires in the m
a ins lea
d should
b e w
ired up
in a ccord
a nce w
ith the follow ing
colour cod e:
BLUE -
N EUTRA
L
BRO W
N -
LIV E
C
o n
n e
c t th
e BLU
E c o
lo u
re d
c o
rd to
th e
p lu
g te
rm in
a l m
a rke
d a
le tte
r N
C
o n
n e
c t th
e BR
O W
N c
o lo
u re
d c
o rd
to th
e p
lu g
te rm
in a
l m a
rke d
a le
tte r L
If th is a
p p
lia n
c e
is fitte d
w ith
a p
lu g
w h
ic h
is m
o u
ld e
d o
n to
th e
e le
c tric
c a
b le
(i.e . n
o n
- re
w ire
a b
le ) p
le a
se n
o te
:
1. Th
e p
lu g
m u
st b e
th ro
w n
a w
a y if it is c
u t
fro m
th e
e le
c tric
c a
b le
. Th e
re is a
d a
n g
e r o
f e le
c tric
sh o
c k if it is
su b
se q
u e
n tly in
se rte
d in
to a
so c
ke t
o u
tle t.
2. N
e ve
r u se
th e
p lu
g w
ith o
u t th
e fu
se c
o ve
r fitte d
. 3.
Sh o
u ld
yo u
w ish
to re
p la
c e
a d
e ta
c h
a b
le
fu se
c a
rrie r, e
n su
re th
a t
th e
c o
rre c
t re p
la c
e m
e n
t is u
se d
(a s in
d ic
a te
d b
y m a
rkin g
o r c
o lo
u r c
o d
e ).
4. R
e p
la c
e m
e n
t fu se
c o
ve rs c
a n
b e
o b
ta in
e d
fro m
yo u
r lo c
a l C
la rke
d e
a le
r o r m
o st
e le
c tric
a l sto
c kists.
FU SE RA
TIN G
Th e
fu se
in th
e p
lu g
m u
st b e
re p
la c
e d
w ith
o n
e o
f th e
sa m
e ra
tin g
(13 a m
p s) a
n d
th is
re p
la c
e m
e n
t m u
st b e
A STA
a p
p ro
ve d
to BS1362.
If in d
o u
b t, c
o n
su lt a
q u
a lifie
d e
le c
tric ia
n . D
o n
o t a
tte m
p t a
n y e
le c
tric a
l re p
a irs yo
u rse
lf.
C A
BLE EX TEN
SIO N
A lw
a ys u
se a
n a
p p
ro ve
d c
a b
le e
xte n
sio n
su ita
b le
fo r th
e p
o w
e r ra
tin g
o f th
is to o
l (se e
sp e
c ific
a tio
n s), th
e c
o n
d u
c to
r size sh
o u
ld a
lso b
e a
t le a
st th e
sa m
e size
a s th
a t o
n th
e m
a c
h in
e , o
r la rg
e r. W
h e
n u
sin g
a c
a b
le re
e l, a
lw a
ys u n
w in
d th
e c
a b
le c
o m
p le
te ly.
Pa rts D
ia g
A w
id e
ra n
g e
o f a
c c
e sso
rie s is a
va ila
b le
fro m
yo u
r n e
a re
st C LA
R K
E d e
a le
r, fo r fu
rth e
r in
fo rm
a tio
n , c
o n
ta c
t yo u
r n e
a re
st d e
a le
r, o r te
le p
h o
n e
C LA
R K
E In te
rn a
tio n
a l Sa
le s d
e -
p a
rtm e
n t o
n 01992 565300.
-13- -6-
G e
ne ra
l V ie
w
A sse
m b
ly Be
fo re
c o
m m
e n
c in
g w
ith th
e a
sse m
b ly, la
y o u
t a ll c
o m
p o
n e
n ts a
n d
c h
e c
k fo r sh
o rta
g e
s a
n d
o r d
a m
a g
e , se
e list o
f c o
n te
n ts o
n p
a g
e 3 .
A n
y sh o
rta g
e s o
r d a
m a
g e
sh o
u ld
b e
re p
o rte
d im
m e
d ia
te ly, to
yo u
r C la
rke d
e a
le r w
h e
re th
e m
a c
h in
e w
a s p
u rc
h a
se d
.
Fig . 1
A =
O N
/O FF Sw
itc h
+ Em
e rg
e n
c y Sto
p .
B =
C a
rryin g
H a
n d
le .
C =
M o
to r Bru
sh H
o ld
e r.
D =
Th ic
kn e
ss A d
ju stin
g H
a n
d le
.
E =
O u
tfe e
d Su
p p
o rt R
o lle
r.
F =
Th ic
kn e
ss G a
u g
e R
u le
.
G =
In fe
e d
Su p
p o
rt R o
lle r.
Fig . 2
Fig . 3
Infe e
d Ro
lle r
O utfe
e d
Ro lle
r
A tta
c h
th e
Th ic
kn e
ss a d
ju stm
e n
t h
a n
d le
w ith
th e
h e
x h e
a d
b o
lt su
p p
lie d
, Fig . 2.
En su
re th
a t th
e in
fe e
d a
n d
o u
tfe e
d ro
lle rs Fig
. 3 a re
a d
ju ste
d c
o rre
c tly
a lso
e n
su re
b o
th ro
ta te
fre e
ly. It is im
p o
rta n
t fo r sa
fe ty a
n d
a c
c u
ra te
o p
e ra
tio n
b o
th ro
lle rs a
re a
lig n
e d
p a
ra lle
l to th
e b
a se
p la
te (ite
m 32
in th
e p
a rts list), To
a d
ju st th
e ro
lle rs,
p ro
c e
e d
a s fo
llo w
s.
1. Lo
o se
n sc
re w
s A Fig
. 3a o
n th
e in
fe e
d ro
lle r
a n
d se
t in m
id p
o sitio
n , lig
h tly tig
h te
n b
o th
sc re
w s, re
p e
a t fo
r o th
e r e
n d
.
FFig .
A
Fig . 3a
A
A
A
A
A
-7- -12-
Fig . 20
R e
m o
ve 4 sc
re w
s se c
u rin
g b
e lt sa
fe ty c
o ve
r a n
d re
m o
ve c
o ve
r to e
xp o
se th
e d
rive b
e lt
(se e
Fig . 19&
20).
W h
ilst ro ta
tin g
th e
b la
d e
c ylin
d e
r b y h
a n
d , e
a se
th e
b e
lt o ff th
e sm
a ll p
u lle
y b y a
p p
lyin g
sid e
p re
ssu re
to th
e b
e lt a
s th e
p u
lle y ro
ta te
s.
R e
m o
ve th
e b
e lt, w
o rkin
g it b
e tw
e e
n th
e la
rg e
p u
lle y a
n d
th e
le ft h
a n
d g
u id
e sh
a ft
sp rin
g .
IM PO
RTA N
T
W he
n c a
rrying o
ut this p ro
c e
d ure
, it is re c
o m
m e
nd e
d tha
t a p
a ir o
f g o
o d
q ua
lity ind
ustria l g
lo ve
s is w o
rn to p
ro te
c t a
g a
inst c uts e
tc . A
lso ta
ke c
a re
fing e
rs a re
no t
tra p
p e
d b
e tw
e e
n the b
e lt a
nd p
ulle ys.
W h
e n
fittin g
n e
w b
e lt, e
n su
re th
e b
e lt is c
e n
tra lise
d o
n b
o th
p u
lle ys, a
n d
th a
t a ll th
e g
ro o
ve s in
th e
p u
lle ys a
re u
se d
.
W ith
th e
n e
w b
e lt in
situ , re
a sse
m b
le th
e m
a c
h in
e in
re ve
rse o
rd e
r, ta kin
g c
a re
to fit a
ll lo
c kw
a sh
e rs
e tc
, a
n d
e
n su
rin g
a
ll sc
re w
s e
tc
a re
tig
h te
n e
d
su ffic
ie n
tly, D
O
N O
T o
ve rtig
h te
n .
A fte
r fittin g
n e
w b
e lt o
r b la
d e
s, w h
e n
first sta rtin
g th
e m
a c
h in
e a
llo w
it to ru
n fo
r a c
o u
p le
o f m
in u
te s b
e fo
re a
tte m
p tin
g to
u se
it. If a n
y u n
u su
a l n
o ise
s o r e
xc e
ssive vib
ra tio
n is
d e
te c
te d
, sw itc
h o
ff a n
d iso
la te
fro m
th e
m a
in e
le c
tric a
l su p
p ly b
y re m
o vin
g th
e p
lu g
fro m
th e
so c
ke t.
In ve
stig a
te th
e c
a u
se a
n d
re c
tify b e
fo re
a tte
m p
tin g
to sw
itc h
o n
a n
d u
se a
g a
in .
A nti Kic
k b a
c k M
e c
ha nism
Th e
e ffe
c tive
n e
ss o f th
e d
e vic
e fo
r th e
p re
ve n
tio n
o
f kic
kb a
c k
sh o
u ld
b
e re
g u
la rly
in sp
e c
te d
to
e
n su
re
sa fe
o p
e ra
tio n
.
Th e
kic k b
a c
k c la
w s a
re lo
c a
te d
a t th
e fro
n t o
f th e
m a
c h
in e
(se e
Fig . 21).
En su
re
a ll
th e
c
la w
s a
re
in
p la
c e
, n
o t
b ro
ke n
, a n
d m
o ve
fre e
ly o n
th e
sh a
ft, if a
n y c
la w
s a re
b ro
ke n
o r m
issin g
, th e
se m
u st
b e
re
p la
c e
d
b e
fo re
u
sin g
th
e th
ic kn
e sse
r a
g a
in .
Fig . 19
Sm a
ll Pulle y
D rive
Be lt
Be lt G
ua rd
L/H G
uid e
Sha ft Sp
ring
A nti Kic
k Ba c
k C la
w s
Fig . 21
D ust Extra
c tio
n
Th e
th ic
kn e
sse r is p
ro vid
e d
w ith
a d
u st e
xtra c
tio n
fa c
ility, w h
e re
a va
c u
u m
e xtra
c to
r o r
d u
st b a
g m
a y b
e c
o n
n e
c te
d . A
n a
d a
p te
r is p ro
vid e
d fo
r th is
p u
rp o
se ,
a n
d
m u
st b
e
fitte d
a
t a
ll tim
e s
w h
e th
e r
u sin
g
d u
st e
xtra c
tio n
o r n
o t, th
is is a sa
fe ty re
q u
ire m
e n
t w h
ic h
p re
ve n
ts fin
g e
r a c
c e
ss to th
e b
la d
e s.
Th e
a d
a p
te r fittin
g is a
b a
yo n
e t typ
e a
n d
is sim p
ly fitte d
b y
p u
sh in
g o
n to
th e
o u
tle t p
o rt o
n th
e re
a r o
f th e
m a
c h
in e
a n
d tw
istin g
c
lo c
kw ise
, o
n c
e
in
p o
sitio n
, th
e
a d
a p
te r
m ust
b e
se c
u re
d
in
p o
sitio n
b
y tig
h te
n in
g
b o
th
sc re
w s,
D o
N
o t
o ve
rtig h
te n
.
P le
a se
n o
te h
o w
e ve
r, u sin
g d
u st e
xtra c
tio n
d o
e s n
o t p
re c
lu d
e th
e u
se r
fro m
w e
a rin
g a
fa c
e m
a sk to
p re
ve n
t th e
in h
a la
tio n
o f d
u st p
a rtic
le s.
Fig . 4
1 2
Fig . 3c
3. P
la c
e stra
ig h
t e d
g e
a c
ro ss th
e c
e n
tre o
f th e
b a
se p
la te
a n
d th
e in
fe e
d ro
lle r
Fig . 3c
, th e
re sh
o u
ld n
o w
b e
a g
a p
b e
tw e
e n
th e
stra ig
h t e
d g
e a
n d
in fe
e d
ro lle
r. W h
ilst h o
ld in
g th
e stra
ig h
t e d
g e
fla t o
n th
e b
a se
p la
te , slo
w ly tu
rn o
n e
o f th
e a
lle n
sc re
w s B Fig
. 3b in
a c
lo c
kw ise
d ire
c tio
n , ke
e p
tu rn
in g
sc re
w u
n til th
e ro
lle r is ju
st c le
a r o
f th e
stra ig
h t e
d g
e . G
e n
tly tig h
te n
th e
lo c
kn u
t e n
su rin
g th
e a
lle n
sc re
w d
o e
sn t m
o ve
, c h
e c
k w ith
stra ig
h t
e d
g e
th e
ro lle
r is still c le
a r, if n
o t re
a d
ju st.
C a
re fu
lly tu rn
th e
o th
e r a
lle n
sc re
w c
lo c
kw ise
u n
til it ju st to
u c
h e
s th e
b ra
c ke
t w
ith o
u t ra
isin g
th e
ro lle
r, tig h
te n
th e
lo c
kn u
t e n
su rin
g sc
re w
d o
e sn
t m o
ve , re
c h
e c
k th
e ro
lle r is ju
st c le
a r o
f th e
stra ig
h t e
d g
e , c
h e
c k b
o th
e n
d s a
s w e
ll a s th
e c
e n
tre , if
n e
c e
ssa ry re
a d
ju st a
s re q
u ire
d .
O n
c e
sa tisfie
d th
e ro
lle r is ju
st c le
a r o
f th e
stra ig
h t e
d g
e a
lo n
g its fu
ll le n
g th
, c a
re fu
lly e
n su
re b
o th
lo c
kn u
ts a re
firm ly tig
h te
n e
d , e
n su
rin g
th e
a lle
n sc
re w
s d o
n o
t m o
ve .
4. W
h ilst h
o ld
in g
th e
stra ig
h t e
d g
e fla
t a c
ro ss o
n e
e n
d o
f th e
b a
se p
la te
a n
d ro
lle r,
lo o
se n
th e
c o
rre sp
o n
d in
g sc
re w
s A Fig
. 3a a
n d
a d
ju st th
e ro
lle r so
th a
t it ju st to
u c
h e
s th
e stra
ig h
t e d
g e
, c a
re fu
lly tig h
te n
sc re
w s, re
p e
a t fo
r o th
e r e
n d
.
R e
c h
e c
k o th
e r e
n d
a n
d a
d ju
st if n e
c e
ssa ry.
O n
c e
sa tisfie
d th
e ro
lle r is le
ve l w
ith th
e b
a se
p la
te , c
a re
fu lly e
n su
re a
ll sc re
w s a
n d
n u
ts a re
se c
u re
ly tig h
te n
e d
.
O n
c e
a ll sc
re w
s a n
d n
u ts a
re tig
h t, re
c h
e c
k a n
d if n
e c
e ssa
ry re a
d ju
st a s re
q u
ire d
.
R e
p e
a t ste
p s 1 - 4 fo
r th e
o u
tfe e
d ro
lle r.
Fig . 3b
B
2. Lo
o se
n lo
c kn
u t a
n d
u n
sc re
w a
lle n
sc re
w s B Fig
. 3b a
p p
ro x
4 fu ll tu
rn s a
n tic
lo c
kw ise
. R
e p
e a
t fo r o
th e
r sid e
, in fe
e d
ro lle
r sh o
u ld
n o
w lo
w e
r a s th
e se
c o
n d
sc re
w is tu
rn e
d .
M a
inte na
nc e
Be fo
re
c a
rrying
o ut
a ny
c le
a ning
o
r m
a inte
na nc
e
a c
tivitie s,
A LW
A YS
e nsure
the
m a
c hine
is sw itc
he d
O FF a
nd iso
la te
d fro
m the
m a
in e le
c tric
a l sup
p ly b
y re m
o ving
the p
lug fro
m the
so c
ke t.
C le
a n
th e
m a
c h
in e
re g
u la
rly a n
d in
sp e
c t fo
r sig n
s o f w
e a
r a n
d o
r d a
m a
g e
, a n
y d e
fe c
ts sh
o u
ld b
e re
c tifie
d b
e fo
re u
sin g
th e
m a
c h
in e
a g
a in
.
M o
to r Brushe
s
In sp
e c
t th
e
m o
to r
b ru
sh e
s re
g u
la rly
a n
d c
h e
c k fo
r e ve
n w
e a
r a n
d sig
n s o
f e xc
e ssive
sp a
rkin g
e tc
, re p
la c
e th
e b
ru sh
e s if n
e c
e ssa
ry, D
O N
O T a
llo w
th e
b ru
sh e
s to w
e a
r d o
w n
to le
ss th a
n 1/3rd
th e
ir o rig
in a
l size (7m
m m
in ).
A lw
a ys re
p la
c e
b ru
sh e
s in p
a irs N
EV ER sin
g ly.
M o
to r b
ru sh
e s a
re lo
c a
te d
e ith
e r sid
e o
f th e
m o
to r h
o u
sin g
se e
(Fig . 16).
To
re p
la c
e
th e
b
ru sh
e s,
u n
sc re
w
th e
b
ru sh
c a
p u
sin g
a su
ita b
le fla
t b la
d e
d sc
re w
d rive
r. W
ith d
ra w
th e
m o
to r b
ru sh
, if th e
b ru
sh e
s a re
re m
o ve
d
fo r
in sp
e c
tio n
o
n ly,
e n
su re
th
e y
a lw
a ys g
o b
a c
k in th
e sa
m e
p o
sitio n
s, a n
d a
re n
o t sw
o p
p e
d o
ve r.
W h
e n
re fittin
g th
e b
ru sh
e s, e
n su
re th
e b
ru sh
e s
a re
se a
te d
a g
a in
st th e
a rm
a tu
re b
e fo
re sc
re w
in g
th e
c a
p b
a c
k o n
. W h
e n
sc re
w in
g th
e c
a p
b a
c k D
O N
O T fo
rc e
it, it m
a y b
e n
e c
e ssa
ry to g
e n
tly sc re
w th
e c
a p
b a
c kw
a rd
s a n
d fo
rw a
rd s u
n til th
e b
ru sh
fits in
to
th e
b
ru sh
h
o u
sin g
c
o rre
c tly,
a llo
w in
g
th e
c
a p
to
sc
re w
fu
lly h
o m
e ,
D O
N
O T
o ve
rtig h
te n
.
Be lt Re
p la
c e
m e
nt
Th e
d rive
b e
lt is lo c
a te
d b
e h
in d
th e
h o
u sin
g o
n th
e
o p
p o
site
sid e
to
th
e
h e
ig h
t a
d ju
stm e
n t
h a
n d
le .
To re
p la
c e
th e
b e
lt, p ro
c e
e d
a s fo
llo w
s.
R e
m o
ve
th e
8
c o
ve r
sc re
w s
(4 a
t e
a c
h
e n
d )
se c
u rin
g th
e to
p c
o ve
r (se e
Fig . 17). R
e m
o ve
th e
c o
ve r.
R e
m o
ve 2 a
lle n
sc re
w s se
c u
rin g
th e
sid e
c o
ve r to
th e
m a
c h
in e
b a
se (se
e Fig
. 18). R e
m o
ve th
e c
o ve
r.
Fro nt
Re a
r
M o
to r Brushe
s
Fig . 16
C o
ve r
Sc re
w s
Fig . 17
Fig . 18
A lle
n Sc re
w x 2
-11- -8-
O p
e ra
tio n
Th e
m a
c h
in e
m u
st N EV
ER b e
u se
d fre
e sta
n d
in g
, it m
u st a
lw a
ys b e
a n
c h
o re
d to
w o
rkb e
n c
h o
r sim ila
r, u
sin g
4 su ita
b le
10m m
n u
ts a n
d b
o lts, o
n e
o n
e a
c h
c o
rn e
r o f th
e th
ic kn
e sse
r, (se e
Fig . 5). C
h o
o se
c a
re fu
lly th
e lo
c a
tio n
w h
e re
th e
m a
c h
in e
is to b
e lo
c a
te d
, e
n su
rin g
th e
re is su
ffic ie
n t sp
a c
e a
ro u
n d
it in o
rd e
r to o
p e
ra te
sa fe
ly.
W ith
th e
th ic
kn e
sse r se
c u
re ly a
n c
h o
re d
p ro
c e
e d
a s
fo llo
w s:
M e
a su
re th
e tim
b e
r to b
e m
a c
h in
e d
. U
sin g
th e
th ic
kn e
ss a d
ju stin
g h
a n
d le
a n
d th
e d
e p
th g
a u
g e
ru le
, se t th
e m
a c
h in
e to
th e
th ic
kn e
ss o f th
e m
a te
ria l.
Be fo
re sw
itc h
in g
O N
a n
d o
ffe rin
g th
e tim
b e
r in to
th e
m a
c h
in e
, e n
su re
th e
tim b
e r is fre
e o
f n a
ils, sc re
w s o
r o th
e r fo
re ig
n m
a te
ria l th
a t c
o u
ld d
a m
a g
e th
e b
la d
e s a
n d
c a
u se
p e
rso n
a l in
ju ry.
Fo r th
e in
itia l c
u t, it is re
c o
m m
e n
d e
d th
a t th
e d
e p
th o
f c u
t sh o
u ld
b e
1m m
. Su
b se
q u
e n
t c u
ts c a
n b
e m
a d
e u
p to
a m
a xim
u m
o f 2.5m
m u
n til th
e d
e sire
d th
ic kn
e ss
is a c
h ie
ve d
.
To sw
itc h
O N
, p re
ss th e
sw itc
h c
o ve
r d o
w n
, slid e
in d
ire c
tio n
o f a
rro w
(se e
fig . 6) a
n d
lift u p
, th
is w ill e
xp o
se th
e O
N /O
FF b u
tto n
s, (se e
fig . 7) P
u sh
th e
O N
b u
tto n
, (g re
e n
b u
tto n
I). D O
N O
T c lo
se th
e c
o ve
r a s th
is w ill sw
itc h
th e
m a
c h
in e
O FF a
g a
in .
N O
TE : in c
a se
o f e
m e
rg e
n c
y, c lo
se th
e sw
itc h
c o
ve r q
u ic
kly, c o
ve r w
ill la
tc h
d o
w n
a n
d m
o to
r w ill b
e sw
itc h
e d
O FF.
To sw
itc h
O FF n
o rm
a lly, p
re ss O
FF b u
tto n
, (re d
b u
tto n
O ), a
lw a
ys c lo
se c
o v
e r to
p re
v e
n t a
c c
id e
n ta
l sta
rtin g
.
Th e
O N
/O FF sw
itc h
is a N
o V
o lts Sw
itc h
, so th
a t in
th e
e ve
n t o
f a p
o w
e r fa
ilu re
e tc
, th e
m a
c h
in e
d o
e s n
o t re
sta rt a
u to
m a
tic a
lly o n
c e
th e
p o
w e
r is b
a c
k o n
. W
h e
n th
e p
o w
e r h
a s b
e e
n re
sto re
d , d
isc o
n n
e c
t fro
m th
e p
o w
e r su
p p
ly b y sw
itc h
in g
o ff a
n d
re m
o vin
g th
e p
lu g
fro m
th e
so c
ke t. R
e m
o ve
a n
y tim
b e
r le ft ja
m m
e d
in th
e m
a c
h in
e , to
d o
th is
sim p
ly ra ise
th e
c u
ttin g
h e
a d
to re
le a
se it.
R e
se t th
e m
a c
h in
e to
th e
re q
u ire
d c
u ttin
g h
e ig
h t, sw
itc h
th e
m a
c h
in e
O N
a g
a in
a n
d p
ro c
e e
d w
ith m
a c
h in
in g
.
D O
N O
T fo rc
e th
e w
o rkp
ie c
e in
to th
e m
a c
h in
e , fo
rc in
g th
e m
a te
ria l o
ve rlo
a d
s th e
m a
c h
in e
a n
d c
o u
ld d
a m
a g
e th
e m
o to
r.
A LW
AYS fe e
d m
a te
ria l to
b e
m a
c h
in e
d fro
m th
e fro
n t o
f th e
th ic
kn e
sse r, N
EV ER fro
m th
e b
a c
k.
W h
e n
m a
c h
in in
g lo
n g
p ie
c e
s, e n
su re
th a
t it is su p
p o
rte d
a s it e
xits th e
m a
c h
in e
. W h
e n
th e
d e
sire d
th ic
kn e
ss is re a
c h
e d
, sw itc
h th
e m
a c
h in
e O
FF a n
d re
m o
ve th
e p
lu g
fro m
th e
m a
in e
le c
tric a
l su p
p ly.
A lw
a ys u
se a
p u
sh stic
k w h
e n
m a
c h
in in
g sh
o rt o
r n a
rro w
w o
rkp ie
c e
s.
Fig . 5
Fig . 6
Fig . 7
A nc
ho r Po
ints (4)
W h
e n
fin ish
e d
, re m
o ve
a ll sh
a vin
g s a
n d
sa w
d u
st fro m
th e
m a
c h
in e
a n
d su
rro u
n d
in g
a re
a a
n d
d isp
o se
o f sa
fe ly, a
c c
u m
u la
tio n
o f d
u st a
n d
sh a
vin g
s is a fire
h a
za rd
a n
d sh
o u
ld n
o t
b e
a llo
w e
d to
b u
ild u
p .
Bla d
e Re
p la
c e
m e
nt P
la n
e b
la d
e s re
q u
ire sh
a rp
e n
in g
o r re
p la
c in
g . C
a re
sh o
u ld
b e
ta ke
n a
t a ll tim
e s w
h e
n h
a n
d lin
g th
e m
, th e
y a re
ve ry sh
a rp
, e ve
n w
h e
n d
u ll.
Bla d
e s m
u st a
lw a
ys b e
fitte d
a s a
p a
ir, a n
d m
u st b
e o
f th e
sa m
e typ
e , o
n ly fit b
la d
e s
re c
o m
m e
n d
e d
b y th
e m
a n
u fa
c tu
re r.
Bla d
e Re
m o
va l
First, e n
su re
th e
m a
c h
in e
is sw itc
h e
d O
FF a n
d iso
la te
d fro
m th
e m
a in
e le
c tric
a l su
p p
ly b y
re m
o vin
g th
e p
lu g
fro m
th e
so c
ke t.
N O
TE: store a ll p
a rts rem
oved for reuse w
hen rea ssem
b ling
.
Lo
w e
r th e
h e
a d
d o
w n
a s fa
r a s p
o ssib
le to
g a
in a
d e
q u
a te
a c
c e
ss (se e
Fig . 8).
R
e m
o ve
tw o
sc re
w s se
c u
rin g
th e
to p
b ra
c ke
t, R
e m
o ve
b ra
c ke
t (se e
Fig . 8).
R
e m
o ve
4 sc re
w s se
c u
rin g
th e
d u
st e xtra
c tio
n p
o rt (se
e Fig
. 9).
C
a re
fu lly ro
ta te
th e
b la
d e
c ylin
d e
r to g
a in
a c
c e
ss to six b
la d
e se
c u
rin g
b o
lts (se e
Fig . 10).
Lo o
se n
a n
d re
m o
ve a
ll six b o
lts, u sin
g th
e so
c ke
t w re
n c
h su
p p
lie d
.
R
e m
o ve
th e
b la
d e
c la
m p
, c a
re fu
lly lift o u
t th e
b la
d e
a
sse m
b ly.
R
o ta
te th
e b
la d
e c
ylin d
e r to
a c
c e
ss th e
o th
e r
b la
d e
, re p
e a
t a s a
b o
ve to
re m
o ve
it.
Fitting N
e w
Bla d
e s
Lo
o se
n a
n d
re m
o ve
tw o
sc re
w s o
n e
a c
h b
la d
e a
sse m
b ly, n
o tin
g w
h ic
h w
a y ro
u n
d th
e b
la d
e s
a re
fitte d
to th
e b
la d
e m
o u
n tin
g b
ra c
ke ts.
Fig . 8
Fig . 9
Fig . 10
Sc re
w s
Bo lts
Sc re
w s
Fig . 11
Fig . 12
Fig . 13
Se tting
Jig
Bla d
e
Bla d
e M
o unting
Bra c
ke t
Slo t
Fig . 13
Sh a
rp e
n in
g Jig
Bla d
e 1
Bla d
e 2Sc
re w
s Sha
rp e
ning
Sto ne
Fig . 14
Fig . 15
W h
e n
sh a
rp e
n in
g th
e b
la d
e s, e
n su
re th
a t b
o th
b la
d e
s a re
ke p
t in c
o n
ta c
t w ith
th e
sh a
rp e
n in
g sto
n e
a t a
ll tim e
s, th is n
o t o
n ly p
re se
rve s th
e c
o rre
c t a
n g
le , b
u t e
n su
re s b
o th
b la
d e
s re m
a in
e xa
c tly th
e sa
m e
size , th
is is n e
c e
ssa ry to
m a
in ta
in th
e c
o rre
c t b
a la
n c
e a
n d
h e
lp re
d u
c e
vib ra
tio n
w h
e n
o p
e ra
tin g
th e
m a
c h
in e
.
La
y th e
b la
d e
o n
to th
e b
la d
e se
ttin g
jig (se
e Fig
. 11), e n
su re
th e
tw o
e lo
n g
a te
d h
o le
s u
se d
fo r se
c u
rin g
th e
b la
d e
to th
e b
la d
e m
o u
n tin
g b
ra c
ke t lin
e u
p w
ith th
e la
rg e
r h
o le
s in th
e se
ttin g
jig (se
e Fig
. 12).
P
la c
e th
e b
la d
e m
o u
n tin
g b
ra c
ke t o
n th
e b
la d
e (se
e Fig
. 13).
Se
c u
re Bla
d e
to th
e b
la d
e m
o u
n tin
g b
ra c
ke t
u sin
g th
e tw
o sc
re w
s re m
o ve
d e
a rlie
r, b e
fo re
fin a
l tig h
te n
in g
, c h
e c
k th e
b la
d e
h a
s n o
t m
o ve
d .
R
e p
e a
t a s a
b o
ve fo
r th e
o th
e r b
la d
e .
R
e fit th
e b
la d
e a
sse m
b lie
s to b
la d
e c
ylin d
e r, e
n su
rin g
th e
b la
d e
m o
u n
tin g
b ra
c ke
t lo c
a te
s in th
e slo
t o n
th e
c ylin
d e
r (se
e Fig
. 13).
C o
n tin
u e
to re
a sse
m b
le th
e m
a c
h in
e in
th e
re ve
rse p
ro c
e d
u re
, e n
su re
a ll lo
c kin
g w
a sh
e rs
re m
o ve
d o
n d
isa sse
m b
ly a re
fitte d
, th is p
re ve
n ts th
e b
la d
e s fro
m w
o rkin
g lo
o se
d u
e to
vib ra
tio n
a n
d c
a u
sin g
se rio
u s d
a m
a g
e to
th e
m a
c h
in e
, a n
d o
r in ju
ry to yo
u rse
lf a n
d th
a t
o f o
th e
rs a ro
u n
d yo
u .
Bla d
e Sha
rp e
ning
Bla d
e sh
a rp
e n
in g
sh o
u ld
o n
ly b e
c a
rrie d
o u
t b y a
q u
a lifie
d p
e rso
n .
To sh
a rp
e n
th e
b la
d e
s p ro
c e
e d
a s fo
llo w
s:
R e
m o
ve
b o
th
b la
d e
s a
s b
e fo
re .
Fit th e
b la
d e
s to th
e sh
a rp
e n
in g
jig (se
e Fig
. 14). A tta
c h
th e
b la
d e
s to
th e
jig u
sin g
th e
sc re
w s u
se d
to se
c u
re
th e
b
la d
e s
o n
to
th e
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