Clarke 6500860 CPT250 10 Inch Portable Thicknesser Instructions PDF

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Summary of Content for Clarke 6500860 CPT250 10 Inch Portable Thicknesser Instructions PDF

0804

Pa rt N

o. 6460200

M O

D EL N

o . C

PT250 Pa

rt N o. 6500860

10 PO RTA

BLE TH IC

KN ESSER

10 PO RTA

BLE TH IC

KN ESSER

O P

ER A

TIN G

A N

D M

A IN

TEN A

N C

E IN

STR U

C TIO

N S

-1-

C o

n te

n ts

Pa g

e

Sp e

c ific

a tio

n s :..............................................................................................1

G u

a ra

n te

e :..................................................................................................2

Sa fe

ty P re

c a

u tio

n s :................................................................................

4& 5

Ele c

tric a

l C o

n n

e c

tio n

s :..............................................................................6

A sse

m b

ly :......................................................................................................7

O p

e ra

tio n

:..........................................................................................8,9& 10

M a

in te

n a

n c

e :

.................................................................................... 11&

12

P a

rts D ia

g s :..........................................................................................

13& 14

P a

rts List :..........................................................................................15,16& 17

D e

c la

ra tio

n o

f C o

n fo

rm ity :......................................................................18

Sp e

c ific

a tio

ns

M o

d e

l..................................................................................................C P

T250

P a

rt N o

...............................................................................................6500860

V o

lta g

e .............................................................................................. 230va

c

P o

w e

r In p

u t...................................................................................1250W

a tts

N o

Lo a

d Sp

e e

d ..............................................................................8000 rp

m

W e

ig h

t ....................................................................................................

27 K g

So u

n d

P o

w e

r Le ve

l................................................................... 107.3 d

B Lw a

Fe e

d Sp

e e

d ......................................................................................

8 m /m

in

M a

x C u

ttin g

D e

p th

............................................................................2.5m m

M a

x M a

c h

in in

g W

id th

.....................................................................254m m

M in

M a

c h

in in

g W

id th

......................................................................... 19m

m

M in

M a

c h

in in

g Le

n g

th .....................................................................355m

m

M in

M a

c h

in in

g Th

ic kn

e ss

................................................................... 12m

m

List O f C

o nte

nts

1o ff

Th ic

kn e

sse r

1o ff

In stru

c tio

n M

a n

u a

l 4o

ff P

a n

H e

a d

Sc re

w s

1o ff

Sp a

re D

rive Be

lt 1o

ff H

a n

d le

+ H

e x H

e a

d Bo

lt 1o

ff So

c ke

t W re

n c

h 1o

ff 5m

m A

lle n

K e

y 1o

ff G

a u

g e

Ba se

Se t (2 P

ie c

e s)

Ple a

se no

te tha

t the d

e ta

ils a nd

sp e

c ific

a tio

ns c o

nta ine

d he

re in a

re c

o rre

c t a

t the tim

e o

f g o

ing to

p rint. H

o w

e ve

r C LA

RKE Inte rna

tio na

l re se

rve the

rig ht to

c ha

ng e

sp e

c ific

a tio

ns a t a

ny tim e

w itho

ut p

rio r no

tic e

. A lw

a ys c

o nsult the

m a

c hine

s d a

ta b

ra c

ke t

Plea se rea

d these instructions ca

refully b efore op

era ting

the tool

Th a

n k yo

u fo

r p u

rc h

a sin

g th

is C LA

RKE 10 p o

rta b

le th

ic kn

e sse

r. B

e fo

re u

sin g

th e

d e

vic e

, p le

a se

re a

d th

is m a

n u

a l th

o ro

u g

h ly a

n d

c a

re fu

lly fo llo

w a

ll in

stru c

tio n

s g ive

n . Th

is is fo r yo

u r o

w n

sa fe

ty a n

d th

a t o

f o th

e rs a

ro u

n d

yo u

, a n

d is a

lso to

h e

lp yo

u a

c h

ie ve

a lo

n g

a n

d tro

u b

le fre

e se

rvic e

fro m

yo u

r n e

w to

o l.

C LA

RKE G U

A RA

N TEE

Th is C

LA R

KE p ro

d u

c t is g

u a

ra n

te e

d a

g a

in st fa

u lty m

a n

u fa

c tu

re fo

r a p

e rio

d o

f 12 m o

n th

s fro m

th e

d a

te o

f p u

rc h

a se

. P le

a se

ke e

p yo

u r re

c e

ip t a

s p ro

o f

o f p

u rc

h a

se .

Th is g

u a

ra n

te e

is in va

lid if th

e p

ro d

u c

t is fo u

n d

to h

a ve

b e

e n

a b

u se

d o

r ta

m p

e re

d w

ith in

a n

y w a

y, o r n

o t u

se d

fo r th

e p

u rp

o se

fo r w

h ic

h it w

a s

in te

n d

e d

.

Fa u

lty g o

o d

s sh o

u ld

b e

re tu

rn e

d to

th e

ir p la

c e

o f p

u rc

h a

se , n

o p

ro d

u c

t c a

n b

e re

tu rn

e d

to u

s w ith

o u

t p rio

r p e

rm issio

n .

Th is g

u a

ra n

te e

d o

e s n

o t a

ffe c

t yo u

r sta tu

to ry rig

h ts.

PA RTS &

SERV IC

E TEL: 020 8988 7400 o

r e -m

a il a

s fo llo

w s:

PA RTS: Pa

rts@ c

la rke

inte rna

tio na

l.c o

m SERV

IC E: Se

rvic e

@ c

la rke

inte rna

tio na

l.c o

m

-17- -2-

Ite m

Pa rt N

o D

e sc

rip tio

n Q

ty

93-1 TM

C P

T25093-1 Sc

re w

ST3.9x22 4

93-2 TM

C P

T25093-2 C

o n

n e

c tio

n Bo

x C o

ve r

1 93-3

TM C

P T25093-3

Fu se

1 93-4

TM C

P T25093-4

C o

n n

e c

to r

2 93-5

TM C

P T25093-5

In d

u c

to r

1 93-6

TM C

P T25093-6

C a

p a

c ito

r 1

93-7 TM

C P

T25093-7 Sc

re w

ST3.9x22 4

94 TM

C P

T25094 Sp

rin g

1 95

TM C

P T25095

Sc re

w M

6x12 1

96 TM

C P

T25096 13 A

m p

P lu

g 1

97 TM

C P

T25097 Sc

re w

1 98

TM C

P T25098

Sw itc

h 1

99 TM

C P

T25099 Sc

re w

M 6x20

12 99-1

TM C

P T250991

Bla d

e C

la m

p 2

100 TM

C P

T25100 Bla

d e

Bra c

ke t

2 101

TM C

P T25101

B la

d e

2 102

TM C

P T25102

N u

t M 6x1.5

1 103

TM C

P T25103

C irc

lip 1

104 TM

C P

T25104 P

a ra

lle l K

e y

1 105

TM C

P T25105

Sp ro

c ke

t 1

106 TM

C P

T25106 C

irc lip

1 107

TM C

P T25107

Be a

rin g

181203 1

108 TM

C P

T25108 Bla

d e

C ylin

d e

r 1

108-1 TM

C P

T251081 Be

a rin

g Blo

c k

2 108-2

TM C

P T251082

C la

w Sh

a ft

1 109

TM C

P T25109

A ir Fra

m e

1 109-1

TM C

P T251091

O g

a llo

y 14G 7x20x16

4 110

TM C

P T25110

Be a

rin g

180202 1

111 TM

C P

T25111 C

irc lip

1 112

TM C

P T25112

C irc

lip 1

113 TM

C P

T25113 Sp

ro c

ke t

1 114

TM C

P T25114

Be a

rin g

2 115

TM C

P T25115

Sp rin

g 2

117 TM

C P

T25117 Fe

e d

R o

lle r

2 118

TM C

P T25118

Sp rin

g 2

119 TM

C P

T25119 Be

a rin

g 2

120 TM

C P

T25120 C

a rria

g e

2 121

TM C

P T25121

Sc re

w M

5x12 4

123 TM

C P

T25123 C

a rria

g e

2 124

TM C

P T25124

Sc re

w M

5x12 4

125 TM

C P

T25125 C

irc lip

1 126

TM C

P T25126

Sp ro

c ke

t 1

127 TM

C P

T25127 C

irc lip

1 128

TM C

P T25128

H e

x W re

n c

h 1

130 TM

C P

T25130 So

c ke

t Sp a

n n

e r

1 131

TM C

P T25131

Sh a

rp e

n in

g H

o ld

e r

1 132

TM C

P T25132

Bla d

e Se

ttin g

Jig 1

Ite m

Pa rt N

o D

e sc

rip tio

n Q

ty

-3- -16-

43-2 TM

C P

T250432 Su

p p

o rt P

o st

4 44

TM C

P T25044

B a

se 1

45 TM

C P

T25045 P

in 2

46 TM

C P

T25046 R

o lle

r Su p

p o

rt A rm

1 49

TM C

P T25049

Be a

rin g

180200 1

50 TM

C P

T25050 Sta

to r

1 51

TM C

P T25051

Be a

rin g

180201 1

52 TM

C P

T25052 Sc

re w

M 4.8x65

2 53

TM C

P T25053

Sp rin

g W

a sh

e r M

5 10

54 TM

C P

T25054 W

a sh

e r M

5 10

55 TM

C P

T25055 B

ra c

ke t

1 56

TM C

P T25056

A rm

a tu

re 1

57 TM

C P

T25057 H

o u

sin g

1 58

TM C

P T25058

Sp ro

c ke

t 1

59 TM

C P

T25059 Bru

sh H

o ld

e r

2 60

TM C

P T25060

Bru sh

2 61

TM C

P T25061

Bru sh

C a

p 2

62 TM

C P

T25062 En

d Fra

m e

1 63

TM C

P T25063

O il Be

a rin

g 8G

7x12x10 2

64 TM

C P

T25064 C

irc lip

1 65

TM C

P T25065

G e

a r 4

1 66

TM C

P T25066

P a

ra lle

l K e

y 4x8 1

67 TM

C P

T25067 Sp

in d

le 1

68 TM

C P

T25068 C

irc lip

1 69

TM C

P T25069

C irc

lip 1

70 TM

C P

T25070 G

e a

r 6 1

71 TM

C P

T25071 P

a ra

lle l K

e y 4x10

1 72

TM C

P T25072

C irc

lip 1

73 TM

C P

T25073 Be

a rin

g 60202

1 74

TM C

P T25074

O il Be

a rin

g 8G

7x10x18 1

75 TM

C P

T25075 C

irc lip

1 76

TM C

P T25076

G e

a r 4

1 77

TM C

P T25077

P a

ra lle

l K e

y 3x6 1

78 TM

C P

T25078 Sp

in d

le 1

79 TM

C P

T25079 C

irc lip

1 80

TM C

P T25080

Sp in

d le

1 81

TM C

P T25081

O il Be

a rin

g 8G

7x12x10 1

82 TM

C P

T25082 O

il Be a

rin g

8G 7x10x8

1 83

TM C

P T25083

Sc re

w M

4.8x50 3

84 TM

C P

T25084 G

e a

rb o

x 1

85 TM

C P

T25085 Sw

itc h

C o

ve r

1 86

TM C

P T25086

Be a

rin g

1 87

TM C

P T25087

H o

u sin

g C

o ve

r 1

88 TM

C P

T25088 Sp

ro c

ke t

1 89

TM C

P T25089

C irc

lip 1

90 TM

C P

T25090 C

a p

a c

ito r

1 91

TM C

P T25091

Sc re

w ST1.9x12

4 92

TM C

P T25092

C o

rd G

rip 1

G e

ne ra

l Sa fe

ty Pre c

a utio

ns

W A

RN IN

G :

A s w

ith a ll m

a chinery, there a

re certa in ha

za rd

s involved w

ith their op era

tion a

nd use. Exercising

resp ect a

nd ca

ution w ill consid

era b

ly lessen the risk of p

ersona l injury. H

ow ever, if norm

a l sa

fety p reca

utions a re overlooked

or ig

nored , p

ersona l injury to the op

era tor or d

a m

a g

e to p rop

erty, m a

y result.

1. A

LW AYS Le

a rn

th e

m a

c h

in e

s a p

p lic

a tio

n s, lim

ita tio

n s a

n d

th e

sp e

c ific

p o

te n

tia l

h a

za rd

s p e

c u

lia r to

it. R e

a d

a n

d b

e c

o m

e fa

m ilia

r w ith

th e

e n

tire o

p e

ra tin

g m

a n

u a

l.

2. A

LW AYS u

se a

fa c

e o

r d u

st m a

sk if o p

e ra

tio n

is p a

rtic u

la rly d

u sty.

3. A

LW AYS c

h e

c k fo

r d a

m a

g e

. Be fo

re u

sin g

th e

m a

c h

in e

, a n

y d

a m

a g

e d

p a

rt, sh o

u ld

b e

c h

e c

ke d

to e

n su

re th

a t it w

ill o p

e ra

te p

ro p

e rly, a

n d

p e

rfo rm

its in te

n d

e d

fu n

c tio

n . C

h e

c k fo

r a lig

n m

e n

t o f

m o

vin g

p a

rts, b re

a ka

g e

o f p

a rts, m

o u

n tin

g s, a

n d

a n

y o th

e r c

o n

d itio

n th

a t m

a y a

ffe c

t th e

m a

c h

in e

s o p

e ra

tio n

. A n

y d a

m a

g e

sh o

u ld

b e

p ro

p e

rly re p

a ire

d o

r th e

p a

rt re p

la c

e d

. If in d

o u

b t, D

O N

O T u

se th

e m

a c

h in

e . C

o n

su lt yo

u r lo

c a

l d e

a le

r.

4. A

LW AYS d

isc o

n n

e c

t th e

to o

l/m a

c h

in e

fro m

th e

p o

w e

r su p

p ly b

e fo

re se

rvic in

g a

n d

w h

e n

c h

a n

g in

g a

c c

e sso

rie s.

5. A

LW AYS w

e a

r sa fe

ty g o

g g

le s, m

a n

u fa

c tu

re d

to th

e la

te st Eu

ro p

e a

n Sa

fe ty Sta

n d

a rd

s. Eve

ryd a

y e ye

g la

sse s d

o n

o t h

a ve

im p

a c

t re sista

n t le

n se

s, th e

y a re

n o

t sa fe

ty g la

sse s.

6. A

LW AYS ke

e p

w o

rk a re

a c

le a

n . C

lu tte

re d

a re

a s a

n d

b e

n c

h e

s in

vite a

c c

id e

n ts.

7. A

LW AYS e

n su

re th

a t a

d e

q u

a te

lig h

tin g

is a va

ila b

le . A

m in

im u

m in

te n

sity o f 300 lu

x sh o

u ld

b e

p ro

vid e

d . En

su re

th a

t lig h

tin g

is p la

c e

d so

th a

t yo u

w ill n

o t b

e w

o rkin

g in

yo u

r o

w n

sh a

d o

w .

8. A

LW AYS ke

e p

c h

ild re

n a

w a

y. A ll visito

rs sh o

u ld

b e

ke p

t a sa

fe d

ista n

c e

fro m

th e

w o

rk a re

a , e

sp e

c ia

lly w h

ilst o p

e ra

tin g

th e

m a

c h

in e

.

9. A

LW AYS m

a in

ta in

m a

c h

in e

in to

p c

o n

d itio

n . K

e e

p to

o ls/m

a c

h in

e s

c le

a n

fo r th

e b

e st a

n d

sa fe

st p e

rfo rm

a n

c e

. Fo llo

w m

a in

te n

a n

c e

in stru

c tio

n s.

10. A

LW AYS h

a n

d le

w ith

e xtre

m e

c a

re d

o n

o t c

a rry th

e to

o l/m

a c

h in

e b

y its e le

c tric

c a

b le

, o r ya

n k th

e c

a b

le to

d isc

o n

n e

c t it fro

m th

e p

o w

e r su

p p

ly .

11. A

LW AYS e

n su

re th

e sw

itc h

is o ff b

e fo

re p

lu g

g in

g in

to m

a in

s. A vo

id a

c c

id e

n ta

l sta rtin

g .

12. A

LW AYS c

o n

c e

n tra

te o

n th

e jo

b in

h a

n d

, n o

m a

tte r h

o w

trivia l it m

a y se

e m

. Be a

w a

re th

a t a

c c

id e

n ts a

re c

a u

se d

b y c

a re

le ssn

e ss d

u e

to fa

m ilia

rity.

13. A

LW AYS ke

e p

yo u

r p ro

p e

r fo o

tin g

a n

d b

a la

n c

e a

t a ll

tim e

s, d o

n t o

ve rre

a c

h . Fo

r b e

st fo o

tin g

, w e

a r ru

b b

e r

so le

d fo

o tw

e a

r. K e

e p

flo o

r c le

a r o

f o il, sc

ra p

w o

o d

, e tc

.

Ite m

Pa rt N

o D

e sc

rip tio

n Q

ty

Pa rts List

1 TM

C P

T25001 H

a n

d le

1 2

TM C

P T25002

P in

2 3

TM C

P T25003

To p

C o

ve r

1 4

TM C

P T25004

Sc re

w M

6x20 16

5 TM

C P

T25005 Sp

rin g

W a

sh e

r 13

6 TM

C P

T25006 H

e ig

h t A

d ju

stin g

H a

n d

le 1

7 TM

C P

T25007 W

a sh

e r

8 8

TM C

P T25008

Sc re

w M

4x8 12

9 TM

C P

T25009 Le

ft C o

ve r

1 10

TM C

P T25010

B ra

c ke

t 1

11 TM

C P

T25011 Be

ve l G

e a

r 2

12 TM

C P

T25012 Be

a rin

g Blo

c k

2 13

TM C

P T25013

Sc re

w 4

14 TM

C P

T25014 K

e y 4x13

2 15

TM C

P T25015

Be ve

l G e

a r

2 16

TM C

P T25016

C irc

lip 2

17 TM

C P

T25017 Sh

a ft

1 18

TM C

P T25018

Be lt C

o ve

r (o ld

style -2 sc

re w

s) 1

1 8

a TM

C P

T25018a Be

lt C o

ve r (n

e w

style -4 sc

re w

s) 1

19 TM

C P

T25019 D

rive Be

lt 1

20 TM

C P

T25020 H

e ig

h t G

a u

g e

1 21

TM C

P T25021

C h

a in

(1) Q 8A

-1x26 1

22 TM

C P

T25022 C

h a

in (2) Q

8A -1x26

1 23

TM C

P T25023

Le ft G

u id

e Sh

a ft

1 24

TM C

P T25024

Sp rin

g 2

25 TM

C P

T25025 C

o lu

m n

P in

1 26

TM C

P T25026

C o

lu m

n P

in 1

27 TM

C P

T25027 Sc

re w

8 28

TM C

P T25028

Be a

rin g

P la

te 2

29 TM

C P

T25029 R

o lle

r 2

29-1 TM

C P

T250291 Sp

a c

e r

2 30

TM C

P T25030

R o

lle r A

rm 1

31 TM

C P

T25031 Le

ft Sid e

G u

id e

1 32

TM C

P T25032

Ba se

P la

te 1

33 TM

C P

T25033 R

ig h

t Sid e

G u

id e

1 34

TM C

P T25034

In d

ic a

to r

1 35

TM C

P T25035

Sc re

w 1

36 TM

C P

T25036 R

ig h

t G u

id e

1 37

TM C

P T25037

R ig

h t C

o ve

r 1

38 TM

C P

T25038 Se

c u

rin g

Bra c

ke t

1 39

TM C

P T25039

Sc re

w M

6xM 20

4 40

TM C

P T25040

Sp rin

g W

a sh

e r

4 41

TM C

P T25041

W a

sh e

r M 6

4 42

TM C

P T25042

Se c

u rin

g Bra

c ke

t 1

43 TM

C P

T25043 P

in 2

43-1 TM

C P

T250431 Lo

c k N

u t M

8 8

-15- -4-

14. A

LW AYS w

e a

r p ro

p e

r a p

p a

re l. Lo

o se

c lo

th in

g o

r je w

e lle

ry m a

y g

e t c

a u

g h

t in m

o vin

g p

a rts. W

e a

r p ro

te c

tive h

a ir c

o ve

rin g

to c

o n

ta in

lo n

g h

a ir.

15. A

LW AYS u

se re

c o

m m

e n

d e

d a

c c

e sso

rie s, th

e u

se o

f im p

ro p

e r

a c

c e

sso rie

s c o

u ld

b e

h a

za rd

o u

s.

16. A

LW AYS re

m o

ve p

lu g

fro m

e le

c tric

a l o

u tle

t w h

e n

a d

ju stin

g ,

c h

a n

g in

g p

a rts, o

r w o

rkin g

o n

th e

m a

c h

in e

.

17. N

EV ER o

p e

ra te

m a

c h

in e

w h

ile u

n d

e r th

e in

flu e

n c

e o

f d ru

g s, a

lc o

h o

l o r a

n y m

e d

ic a

tio n

.

18. N

EV ER le

a ve

m a

c h

in e

ru n

n in

g u

n a

tte n

d e

d . tu

rn p

o w

e r o

ff. D

o n

o t le

a ve

th e

m a

c h

in e

u n

til it c o

m e

s to a

c o

m p

le te

sto p

.

19. N

EV ER fo

rc e

th e

m a

c h

in e

, it w ill d

o a

b e

tte r a

n d

sa fe

r jo b

a t

th e

ra te

fo r w

h ic

h it w

a s d

e sig

n e

d .

20. N

EV ER u

se p

o w

e r to

o ls in

d a

m p

o r w

e t lo

c a

tio n

s o r e

xp o

se th

e m

to ra

in . K

e e

p yo

u r w

o rk a

re a

w e

ll illu m

in a

te d

.

21. D

O N

O T u

se in

e xp

lo sive

a tm

o sp

h e

re (a

ro u

n d

p a

in t,

fla m

m a

b le

liq u

id s e

tc ). A

vo id

d a

n g

e ro

u s e

n viro

n m

e n

t.

A d

d itiona

l Preca utions For Thicknessers

1. A

LW AYS e

n su

re th

e c

u tte

r/c u

tte rs is se

c u

re d

fu lly b

e fo

re u

se .

2. A

LW AYS e

n su

re th

e c

u tte

r/c u

tte rs a

re sh

a rp

, b lu

n t c

u tte

rs in c

re a

se th

e risk o

f kic k

b a

c k.

3. A

LW AYS sw

itc h

th e

m a

c h

in e

O FF im

m e

d ia

te ly th

e ta

sk is c o

m p

le te

d .

4. A

LW AYS e

n su

re sa

fe ty d

e vic

e s e

tc a

re in

p la

c e

a n

d w

o rkin

g c

o rre

c tly, if n

o t D

O N

O T

u se

th e

m a

c h

in e

u n

til re c

tifie d

.

5. A

LW AYS fit n

e w

b la

d e

s a s a

p a

ir.

6. A

LW AYS a

llo w

th e

m a

c h

in e

to re

a c

h fu

ll sp e

e d

b e

fo re

in tro

d u

c in

g w

o rkp

ie c

e .

7. D

O N

O T u

se th

e m

a c

h in

e if th

e e

le c

tric c

a b

le , p

lu g

o r m

o to

r is in p

o o

r c o

n d

itio n

.

8. D

O N

O T a

llo w

th e

ve n

tila tio

n slo

ts in th

e m

a c

h in

e to

b e

c o

m e

b lo

c ke

d .

9. D

O N

O T to

u c

h th

e c

u tte

r im m

e d

ia te

ly a fte

r u se

, a llo

w tim

e fo

r it to c

o o

l.

10. N

EV ER le

a ve

m a

c h

in e

ru n

n in

g u

n a

tte n

d e

d , A

LW AYS e

n su

re th

e m

/c is sw

itc h

e d

o ff

a n

d c

o m

e to

a c

o m

p le

te sto

p b

e fo

re le

a vin

g it.

11. N

EV ER u

se th

e m

a c

h in

e u

n le

ss it is se c

u re

ly b o

lte d

d o

w n

to w

o rkb

e n

c h

e tc

.

12. N

EV ER a

tte m

p t to

re ve

rse th

e w

o rkp

ie c

e to

w a

rd s th

e in

fe e

d .

13. AV

O ID

a c

c id

e n

ta l sta

rtin g

, b y sw

itc h

in g

o ff a

n d

iso la

tin g

fro m

th e

m a

in e

le c

tric a

l su

p p

ly b y re

m o

vin g

th e

p lu

g fro

m th

e so

c ke

t.

A d

d itio

n ally, p

lease keep th

ese in stru

ctio n

s in a safe p

lace fo r fu

tu re referen

ce.

IM PO

RTA N

T: The

use o

f p a

rts o the

r tha n C

LA RKE re

p la

c e

m e

nt p a

rts m a

y re sult in sa

fe ty ha

za rd

s, d

e c

re a

se d

to o

l p e

rfo rm

a nc

e a

nd m

a y inva

lid a

te yo

ur w a

rra nty.

-5- -14-

Ele c

tric a

l C o

nne c

tio ns

Th is p

ro d

u c

t is p ro

vid e

d w

ith a

sta n

d a

rd 13 a

m p

, 230 vo lt (50H

z), BS 1363 p lu

g , fo

r c

o n

n e

c tio

n to

a sta

n d

a rd

, d o

m e

stic e

le c

tric a

l su p

p ly. Sh

o u

ld th

e p

lu g

n e

e d

c h

a n

g in

g a

t a n

y tim e

, e n

su re

th a

t a p

lu g

o f id

e n

tic a

l sp e

c ific

a tio

n is u

se d

.

W A

RN IN

G This a

p p

lia nce is D

oub le Insula

ted , a

nd the tw

o w ires in the m

a ins lea

d should

b e w

ired up

in a ccord

a nce w

ith the follow ing

colour cod e:

BLUE -

N EUTRA

L

BRO W

N -

LIV E

C

o n

n e

c t th

e BLU

E c o

lo u

re d

c o

rd to

th e

p lu

g te

rm in

a l m

a rke

d a

le tte

r N

C

o n

n e

c t th

e BR

O W

N c

o lo

u re

d c

o rd

to th

e p

lu g

te rm

in a

l m a

rke d

a le

tte r L

If th is a

p p

lia n

c e

is fitte d

w ith

a p

lu g

w h

ic h

is m

o u

ld e

d o

n to

th e

e le

c tric

c a

b le

(i.e . n

o n

- re

w ire

a b

le ) p

le a

se n

o te

:

1. Th

e p

lu g

m u

st b e

th ro

w n

a w

a y if it is c

u t

fro m

th e

e le

c tric

c a

b le

. Th e

re is a

d a

n g

e r o

f e le

c tric

sh o

c k if it is

su b

se q

u e

n tly in

se rte

d in

to a

so c

ke t

o u

tle t.

2. N

e ve

r u se

th e

p lu

g w

ith o

u t th

e fu

se c

o ve

r fitte d

. 3.

Sh o

u ld

yo u

w ish

to re

p la

c e

a d

e ta

c h

a b

le

fu se

c a

rrie r, e

n su

re th

a t

th e

c o

rre c

t re p

la c

e m

e n

t is u

se d

(a s in

d ic

a te

d b

y m a

rkin g

o r c

o lo

u r c

o d

e ).

4. R

e p

la c

e m

e n

t fu se

c o

ve rs c

a n

b e

o b

ta in

e d

fro m

yo u

r lo c

a l C

la rke

d e

a le

r o r m

o st

e le

c tric

a l sto

c kists.

FU SE RA

TIN G

Th e

fu se

in th

e p

lu g

m u

st b e

re p

la c

e d

w ith

o n

e o

f th e

sa m

e ra

tin g

(13 a m

p s) a

n d

th is

re p

la c

e m

e n

t m u

st b e

A STA

a p

p ro

ve d

to BS1362.

If in d

o u

b t, c

o n

su lt a

q u

a lifie

d e

le c

tric ia

n . D

o n

o t a

tte m

p t a

n y e

le c

tric a

l re p

a irs yo

u rse

lf.

C A

BLE EX TEN

SIO N

A lw

a ys u

se a

n a

p p

ro ve

d c

a b

le e

xte n

sio n

su ita

b le

fo r th

e p

o w

e r ra

tin g

o f th

is to o

l (se e

sp e

c ific

a tio

n s), th

e c

o n

d u

c to

r size sh

o u

ld a

lso b

e a

t le a

st th e

sa m

e size

a s th

a t o

n th

e m

a c

h in

e , o

r la rg

e r. W

h e

n u

sin g

a c

a b

le re

e l, a

lw a

ys u n

w in

d th

e c

a b

le c

o m

p le

te ly.

Pa rts D

ia g

A w

id e

ra n

g e

o f a

c c

e sso

rie s is a

va ila

b le

fro m

yo u

r n e

a re

st C LA

R K

E d e

a le

r, fo r fu

rth e

r in

fo rm

a tio

n , c

o n

ta c

t yo u

r n e

a re

st d e

a le

r, o r te

le p

h o

n e

C LA

R K

E In te

rn a

tio n

a l Sa

le s d

e -

p a

rtm e

n t o

n 01992 565300.

-13- -6-

G e

ne ra

l V ie

w

A sse

m b

ly Be

fo re

c o

m m

e n

c in

g w

ith th

e a

sse m

b ly, la

y o u

t a ll c

o m

p o

n e

n ts a

n d

c h

e c

k fo r sh

o rta

g e

s a

n d

o r d

a m

a g

e , se

e list o

f c o

n te

n ts o

n p

a g

e 3 .

A n

y sh o

rta g

e s o

r d a

m a

g e

sh o

u ld

b e

re p

o rte

d im

m e

d ia

te ly, to

yo u

r C la

rke d

e a

le r w

h e

re th

e m

a c

h in

e w

a s p

u rc

h a

se d

.

Fig . 1

A =

O N

/O FF Sw

itc h

+ Em

e rg

e n

c y Sto

p .

B =

C a

rryin g

H a

n d

le .

C =

M o

to r Bru

sh H

o ld

e r.

D =

Th ic

kn e

ss A d

ju stin

g H

a n

d le

.

E =

O u

tfe e

d Su

p p

o rt R

o lle

r.

F =

Th ic

kn e

ss G a

u g

e R

u le

.

G =

In fe

e d

Su p

p o

rt R o

lle r.

Fig . 2

Fig . 3

Infe e

d Ro

lle r

O utfe

e d

Ro lle

r

A tta

c h

th e

Th ic

kn e

ss a d

ju stm

e n

t h

a n

d le

w ith

th e

h e

x h e

a d

b o

lt su

p p

lie d

, Fig . 2.

En su

re th

a t th

e in

fe e

d a

n d

o u

tfe e

d ro

lle rs Fig

. 3 a re

a d

ju ste

d c

o rre

c tly

a lso

e n

su re

b o

th ro

ta te

fre e

ly. It is im

p o

rta n

t fo r sa

fe ty a

n d

a c

c u

ra te

o p

e ra

tio n

b o

th ro

lle rs a

re a

lig n

e d

p a

ra lle

l to th

e b

a se

p la

te (ite

m 32

in th

e p

a rts list), To

a d

ju st th

e ro

lle rs,

p ro

c e

e d

a s fo

llo w

s.

1. Lo

o se

n sc

re w

s A Fig

. 3a o

n th

e in

fe e

d ro

lle r

a n

d se

t in m

id p

o sitio

n , lig

h tly tig

h te

n b

o th

sc re

w s, re

p e

a t fo

r o th

e r e

n d

.

FFig .

A

Fig . 3a

A

A

A

A

A

-7- -12-

Fig . 20

R e

m o

ve 4 sc

re w

s se c

u rin

g b

e lt sa

fe ty c

o ve

r a n

d re

m o

ve c

o ve

r to e

xp o

se th

e d

rive b

e lt

(se e

Fig . 19&

20).

W h

ilst ro ta

tin g

th e

b la

d e

c ylin

d e

r b y h

a n

d , e

a se

th e

b e

lt o ff th

e sm

a ll p

u lle

y b y a

p p

lyin g

sid e

p re

ssu re

to th

e b

e lt a

s th e

p u

lle y ro

ta te

s.

R e

m o

ve th

e b

e lt, w

o rkin

g it b

e tw

e e

n th

e la

rg e

p u

lle y a

n d

th e

le ft h

a n

d g

u id

e sh

a ft

sp rin

g .

IM PO

RTA N

T

W he

n c a

rrying o

ut this p ro

c e

d ure

, it is re c

o m

m e

nd e

d tha

t a p

a ir o

f g o

o d

q ua

lity ind

ustria l g

lo ve

s is w o

rn to p

ro te

c t a

g a

inst c uts e

tc . A

lso ta

ke c

a re

fing e

rs a re

no t

tra p

p e

d b

e tw

e e

n the b

e lt a

nd p

ulle ys.

W h

e n

fittin g

n e

w b

e lt, e

n su

re th

e b

e lt is c

e n

tra lise

d o

n b

o th

p u

lle ys, a

n d

th a

t a ll th

e g

ro o

ve s in

th e

p u

lle ys a

re u

se d

.

W ith

th e

n e

w b

e lt in

situ , re

a sse

m b

le th

e m

a c

h in

e in

re ve

rse o

rd e

r, ta kin

g c

a re

to fit a

ll lo

c kw

a sh

e rs

e tc

, a

n d

e

n su

rin g

a

ll sc

re w

s e

tc

a re

tig

h te

n e

d

su ffic

ie n

tly, D

O

N O

T o

ve rtig

h te

n .

A fte

r fittin g

n e

w b

e lt o

r b la

d e

s, w h

e n

first sta rtin

g th

e m

a c

h in

e a

llo w

it to ru

n fo

r a c

o u

p le

o f m

in u

te s b

e fo

re a

tte m

p tin

g to

u se

it. If a n

y u n

u su

a l n

o ise

s o r e

xc e

ssive vib

ra tio

n is

d e

te c

te d

, sw itc

h o

ff a n

d iso

la te

fro m

th e

m a

in e

le c

tric a

l su p

p ly b

y re m

o vin

g th

e p

lu g

fro m

th e

so c

ke t.

In ve

stig a

te th

e c

a u

se a

n d

re c

tify b e

fo re

a tte

m p

tin g

to sw

itc h

o n

a n

d u

se a

g a

in .

A nti Kic

k b a

c k M

e c

ha nism

Th e

e ffe

c tive

n e

ss o f th

e d

e vic

e fo

r th e

p re

ve n

tio n

o

f kic

kb a

c k

sh o

u ld

b

e re

g u

la rly

in sp

e c

te d

to

e

n su

re

sa fe

o p

e ra

tio n

.

Th e

kic k b

a c

k c la

w s a

re lo

c a

te d

a t th

e fro

n t o

f th e

m a

c h

in e

(se e

Fig . 21).

En su

re

a ll

th e

c

la w

s a

re

in

p la

c e

, n

o t

b ro

ke n

, a n

d m

o ve

fre e

ly o n

th e

sh a

ft, if a

n y c

la w

s a re

b ro

ke n

o r m

issin g

, th e

se m

u st

b e

re

p la

c e

d

b e

fo re

u

sin g

th

e th

ic kn

e sse

r a

g a

in .

Fig . 19

Sm a

ll Pulle y

D rive

Be lt

Be lt G

ua rd

L/H G

uid e

Sha ft Sp

ring

A nti Kic

k Ba c

k C la

w s

Fig . 21

D ust Extra

c tio

n

Th e

th ic

kn e

sse r is p

ro vid

e d

w ith

a d

u st e

xtra c

tio n

fa c

ility, w h

e re

a va

c u

u m

e xtra

c to

r o r

d u

st b a

g m

a y b

e c

o n

n e

c te

d . A

n a

d a

p te

r is p ro

vid e

d fo

r th is

p u

rp o

se ,

a n

d

m u

st b

e

fitte d

a

t a

ll tim

e s

w h

e th

e r

u sin

g

d u

st e

xtra c

tio n

o r n

o t, th

is is a sa

fe ty re

q u

ire m

e n

t w h

ic h

p re

ve n

ts fin

g e

r a c

c e

ss to th

e b

la d

e s.

Th e

a d

a p

te r fittin

g is a

b a

yo n

e t typ

e a

n d

is sim p

ly fitte d

b y

p u

sh in

g o

n to

th e

o u

tle t p

o rt o

n th

e re

a r o

f th e

m a

c h

in e

a n

d tw

istin g

c

lo c

kw ise

, o

n c

e

in

p o

sitio n

, th

e

a d

a p

te r

m ust

b e

se c

u re

d

in

p o

sitio n

b

y tig

h te

n in

g

b o

th

sc re

w s,

D o

N

o t

o ve

rtig h

te n

.

P le

a se

n o

te h

o w

e ve

r, u sin

g d

u st e

xtra c

tio n

d o

e s n

o t p

re c

lu d

e th

e u

se r

fro m

w e

a rin

g a

fa c

e m

a sk to

p re

ve n

t th e

in h

a la

tio n

o f d

u st p

a rtic

le s.

Fig . 4

1 2

Fig . 3c

3. P

la c

e stra

ig h

t e d

g e

a c

ro ss th

e c

e n

tre o

f th e

b a

se p

la te

a n

d th

e in

fe e

d ro

lle r

Fig . 3c

, th e

re sh

o u

ld n

o w

b e

a g

a p

b e

tw e

e n

th e

stra ig

h t e

d g

e a

n d

in fe

e d

ro lle

r. W h

ilst h o

ld in

g th

e stra

ig h

t e d

g e

fla t o

n th

e b

a se

p la

te , slo

w ly tu

rn o

n e

o f th

e a

lle n

sc re

w s B Fig

. 3b in

a c

lo c

kw ise

d ire

c tio

n , ke

e p

tu rn

in g

sc re

w u

n til th

e ro

lle r is ju

st c le

a r o

f th e

stra ig

h t e

d g

e . G

e n

tly tig h

te n

th e

lo c

kn u

t e n

su rin

g th

e a

lle n

sc re

w d

o e

sn t m

o ve

, c h

e c

k w ith

stra ig

h t

e d

g e

th e

ro lle

r is still c le

a r, if n

o t re

a d

ju st.

C a

re fu

lly tu rn

th e

o th

e r a

lle n

sc re

w c

lo c

kw ise

u n

til it ju st to

u c

h e

s th e

b ra

c ke

t w

ith o

u t ra

isin g

th e

ro lle

r, tig h

te n

th e

lo c

kn u

t e n

su rin

g sc

re w

d o

e sn

t m o

ve , re

c h

e c

k th

e ro

lle r is ju

st c le

a r o

f th e

stra ig

h t e

d g

e , c

h e

c k b

o th

e n

d s a

s w e

ll a s th

e c

e n

tre , if

n e

c e

ssa ry re

a d

ju st a

s re q

u ire

d .

O n

c e

sa tisfie

d th

e ro

lle r is ju

st c le

a r o

f th e

stra ig

h t e

d g

e a

lo n

g its fu

ll le n

g th

, c a

re fu

lly e

n su

re b

o th

lo c

kn u

ts a re

firm ly tig

h te

n e

d , e

n su

rin g

th e

a lle

n sc

re w

s d o

n o

t m o

ve .

4. W

h ilst h

o ld

in g

th e

stra ig

h t e

d g

e fla

t a c

ro ss o

n e

e n

d o

f th e

b a

se p

la te

a n

d ro

lle r,

lo o

se n

th e

c o

rre sp

o n

d in

g sc

re w

s A Fig

. 3a a

n d

a d

ju st th

e ro

lle r so

th a

t it ju st to

u c

h e

s th

e stra

ig h

t e d

g e

, c a

re fu

lly tig h

te n

sc re

w s, re

p e

a t fo

r o th

e r e

n d

.

R e

c h

e c

k o th

e r e

n d

a n

d a

d ju

st if n e

c e

ssa ry.

O n

c e

sa tisfie

d th

e ro

lle r is le

ve l w

ith th

e b

a se

p la

te , c

a re

fu lly e

n su

re a

ll sc re

w s a

n d

n u

ts a re

se c

u re

ly tig h

te n

e d

.

O n

c e

a ll sc

re w

s a n

d n

u ts a

re tig

h t, re

c h

e c

k a n

d if n

e c

e ssa

ry re a

d ju

st a s re

q u

ire d

.

R e

p e

a t ste

p s 1 - 4 fo

r th e

o u

tfe e

d ro

lle r.

Fig . 3b

B

2. Lo

o se

n lo

c kn

u t a

n d

u n

sc re

w a

lle n

sc re

w s B Fig

. 3b a

p p

ro x

4 fu ll tu

rn s a

n tic

lo c

kw ise

. R

e p

e a

t fo r o

th e

r sid e

, in fe

e d

ro lle

r sh o

u ld

n o

w lo

w e

r a s th

e se

c o

n d

sc re

w is tu

rn e

d .

M a

inte na

nc e

Be fo

re

c a

rrying

o ut

a ny

c le

a ning

o

r m

a inte

na nc

e

a c

tivitie s,

A LW

A YS

e nsure

the

m a

c hine

is sw itc

he d

O FF a

nd iso

la te

d fro

m the

m a

in e le

c tric

a l sup

p ly b

y re m

o ving

the p

lug fro

m the

so c

ke t.

C le

a n

th e

m a

c h

in e

re g

u la

rly a n

d in

sp e

c t fo

r sig n

s o f w

e a

r a n

d o

r d a

m a

g e

, a n

y d e

fe c

ts sh

o u

ld b

e re

c tifie

d b

e fo

re u

sin g

th e

m a

c h

in e

a g

a in

.

M o

to r Brushe

s

In sp

e c

t th

e

m o

to r

b ru

sh e

s re

g u

la rly

a n

d c

h e

c k fo

r e ve

n w

e a

r a n

d sig

n s o

f e xc

e ssive

sp a

rkin g

e tc

, re p

la c

e th

e b

ru sh

e s if n

e c

e ssa

ry, D

O N

O T a

llo w

th e

b ru

sh e

s to w

e a

r d o

w n

to le

ss th a

n 1/3rd

th e

ir o rig

in a

l size (7m

m m

in ).

A lw

a ys re

p la

c e

b ru

sh e

s in p

a irs N

EV ER sin

g ly.

M o

to r b

ru sh

e s a

re lo

c a

te d

e ith

e r sid

e o

f th e

m o

to r h

o u

sin g

se e

(Fig . 16).

To

re p

la c

e

th e

b

ru sh

e s,

u n

sc re

w

th e

b

ru sh

c a

p u

sin g

a su

ita b

le fla

t b la

d e

d sc

re w

d rive

r. W

ith d

ra w

th e

m o

to r b

ru sh

, if th e

b ru

sh e

s a re

re m

o ve

d

fo r

in sp

e c

tio n

o

n ly,

e n

su re

th

e y

a lw

a ys g

o b

a c

k in th

e sa

m e

p o

sitio n

s, a n

d a

re n

o t sw

o p

p e

d o

ve r.

W h

e n

re fittin

g th

e b

ru sh

e s, e

n su

re th

e b

ru sh

e s

a re

se a

te d

a g

a in

st th e

a rm

a tu

re b

e fo

re sc

re w

in g

th e

c a

p b

a c

k o n

. W h

e n

sc re

w in

g th

e c

a p

b a

c k D

O N

O T fo

rc e

it, it m

a y b

e n

e c

e ssa

ry to g

e n

tly sc re

w th

e c

a p

b a

c kw

a rd

s a n

d fo

rw a

rd s u

n til th

e b

ru sh

fits in

to

th e

b

ru sh

h

o u

sin g

c

o rre

c tly,

a llo

w in

g

th e

c

a p

to

sc

re w

fu

lly h

o m

e ,

D O

N

O T

o ve

rtig h

te n

.

Be lt Re

p la

c e

m e

nt

Th e

d rive

b e

lt is lo c

a te

d b

e h

in d

th e

h o

u sin

g o

n th

e

o p

p o

site

sid e

to

th

e

h e

ig h

t a

d ju

stm e

n t

h a

n d

le .

To re

p la

c e

th e

b e

lt, p ro

c e

e d

a s fo

llo w

s.

R e

m o

ve

th e

8

c o

ve r

sc re

w s

(4 a

t e

a c

h

e n

d )

se c

u rin

g th

e to

p c

o ve

r (se e

Fig . 17). R

e m

o ve

th e

c o

ve r.

R e

m o

ve 2 a

lle n

sc re

w s se

c u

rin g

th e

sid e

c o

ve r to

th e

m a

c h

in e

b a

se (se

e Fig

. 18). R e

m o

ve th

e c

o ve

r.

Fro nt

Re a

r

M o

to r Brushe

s

Fig . 16

C o

ve r

Sc re

w s

Fig . 17

Fig . 18

A lle

n Sc re

w x 2

-11- -8-

O p

e ra

tio n

Th e

m a

c h

in e

m u

st N EV

ER b e

u se

d fre

e sta

n d

in g

, it m

u st a

lw a

ys b e

a n

c h

o re

d to

w o

rkb e

n c

h o

r sim ila

r, u

sin g

4 su ita

b le

10m m

n u

ts a n

d b

o lts, o

n e

o n

e a

c h

c o

rn e

r o f th

e th

ic kn

e sse

r, (se e

Fig . 5). C

h o

o se

c a

re fu

lly th

e lo

c a

tio n

w h

e re

th e

m a

c h

in e

is to b

e lo

c a

te d

, e

n su

rin g

th e

re is su

ffic ie

n t sp

a c

e a

ro u

n d

it in o

rd e

r to o

p e

ra te

sa fe

ly.

W ith

th e

th ic

kn e

sse r se

c u

re ly a

n c

h o

re d

p ro

c e

e d

a s

fo llo

w s:

M e

a su

re th

e tim

b e

r to b

e m

a c

h in

e d

. U

sin g

th e

th ic

kn e

ss a d

ju stin

g h

a n

d le

a n

d th

e d

e p

th g

a u

g e

ru le

, se t th

e m

a c

h in

e to

th e

th ic

kn e

ss o f th

e m

a te

ria l.

Be fo

re sw

itc h

in g

O N

a n

d o

ffe rin

g th

e tim

b e

r in to

th e

m a

c h

in e

, e n

su re

th e

tim b

e r is fre

e o

f n a

ils, sc re

w s o

r o th

e r fo

re ig

n m

a te

ria l th

a t c

o u

ld d

a m

a g

e th

e b

la d

e s a

n d

c a

u se

p e

rso n

a l in

ju ry.

Fo r th

e in

itia l c

u t, it is re

c o

m m

e n

d e

d th

a t th

e d

e p

th o

f c u

t sh o

u ld

b e

1m m

. Su

b se

q u

e n

t c u

ts c a

n b

e m

a d

e u

p to

a m

a xim

u m

o f 2.5m

m u

n til th

e d

e sire

d th

ic kn

e ss

is a c

h ie

ve d

.

To sw

itc h

O N

, p re

ss th e

sw itc

h c

o ve

r d o

w n

, slid e

in d

ire c

tio n

o f a

rro w

(se e

fig . 6) a

n d

lift u p

, th

is w ill e

xp o

se th

e O

N /O

FF b u

tto n

s, (se e

fig . 7) P

u sh

th e

O N

b u

tto n

, (g re

e n

b u

tto n

I). D O

N O

T c lo

se th

e c

o ve

r a s th

is w ill sw

itc h

th e

m a

c h

in e

O FF a

g a

in .

N O

TE : in c

a se

o f e

m e

rg e

n c

y, c lo

se th

e sw

itc h

c o

ve r q

u ic

kly, c o

ve r w

ill la

tc h

d o

w n

a n

d m

o to

r w ill b

e sw

itc h

e d

O FF.

To sw

itc h

O FF n

o rm

a lly, p

re ss O

FF b u

tto n

, (re d

b u

tto n

O ), a

lw a

ys c lo

se c

o v

e r to

p re

v e

n t a

c c

id e

n ta

l sta

rtin g

.

Th e

O N

/O FF sw

itc h

is a N

o V

o lts Sw

itc h

, so th

a t in

th e

e ve

n t o

f a p

o w

e r fa

ilu re

e tc

, th e

m a

c h

in e

d o

e s n

o t re

sta rt a

u to

m a

tic a

lly o n

c e

th e

p o

w e

r is b

a c

k o n

. W

h e

n th

e p

o w

e r h

a s b

e e

n re

sto re

d , d

isc o

n n

e c

t fro

m th

e p

o w

e r su

p p

ly b y sw

itc h

in g

o ff a

n d

re m

o vin

g th

e p

lu g

fro m

th e

so c

ke t. R

e m

o ve

a n

y tim

b e

r le ft ja

m m

e d

in th

e m

a c

h in

e , to

d o

th is

sim p

ly ra ise

th e

c u

ttin g

h e

a d

to re

le a

se it.

R e

se t th

e m

a c

h in

e to

th e

re q

u ire

d c

u ttin

g h

e ig

h t, sw

itc h

th e

m a

c h

in e

O N

a g

a in

a n

d p

ro c

e e

d w

ith m

a c

h in

in g

.

D O

N O

T fo rc

e th

e w

o rkp

ie c

e in

to th

e m

a c

h in

e , fo

rc in

g th

e m

a te

ria l o

ve rlo

a d

s th e

m a

c h

in e

a n

d c

o u

ld d

a m

a g

e th

e m

o to

r.

A LW

AYS fe e

d m

a te

ria l to

b e

m a

c h

in e

d fro

m th

e fro

n t o

f th e

th ic

kn e

sse r, N

EV ER fro

m th

e b

a c

k.

W h

e n

m a

c h

in in

g lo

n g

p ie

c e

s, e n

su re

th a

t it is su p

p o

rte d

a s it e

xits th e

m a

c h

in e

. W h

e n

th e

d e

sire d

th ic

kn e

ss is re a

c h

e d

, sw itc

h th

e m

a c

h in

e O

FF a n

d re

m o

ve th

e p

lu g

fro m

th e

m a

in e

le c

tric a

l su p

p ly.

A lw

a ys u

se a

p u

sh stic

k w h

e n

m a

c h

in in

g sh

o rt o

r n a

rro w

w o

rkp ie

c e

s.

Fig . 5

Fig . 6

Fig . 7

A nc

ho r Po

ints (4)

W h

e n

fin ish

e d

, re m

o ve

a ll sh

a vin

g s a

n d

sa w

d u

st fro m

th e

m a

c h

in e

a n

d su

rro u

n d

in g

a re

a a

n d

d isp

o se

o f sa

fe ly, a

c c

u m

u la

tio n

o f d

u st a

n d

sh a

vin g

s is a fire

h a

za rd

a n

d sh

o u

ld n

o t

b e

a llo

w e

d to

b u

ild u

p .

Bla d

e Re

p la

c e

m e

nt P

la n

e b

la d

e s re

q u

ire sh

a rp

e n

in g

o r re

p la

c in

g . C

a re

sh o

u ld

b e

ta ke

n a

t a ll tim

e s w

h e

n h

a n

d lin

g th

e m

, th e

y a re

ve ry sh

a rp

, e ve

n w

h e

n d

u ll.

Bla d

e s m

u st a

lw a

ys b e

fitte d

a s a

p a

ir, a n

d m

u st b

e o

f th e

sa m

e typ

e , o

n ly fit b

la d

e s

re c

o m

m e

n d

e d

b y th

e m

a n

u fa

c tu

re r.

Bla d

e Re

m o

va l

First, e n

su re

th e

m a

c h

in e

is sw itc

h e

d O

FF a n

d iso

la te

d fro

m th

e m

a in

e le

c tric

a l su

p p

ly b y

re m

o vin

g th

e p

lu g

fro m

th e

so c

ke t.

N O

TE: store a ll p

a rts rem

oved for reuse w

hen rea ssem

b ling

.

Lo

w e

r th e

h e

a d

d o

w n

a s fa

r a s p

o ssib

le to

g a

in a

d e

q u

a te

a c

c e

ss (se e

Fig . 8).

R

e m

o ve

tw o

sc re

w s se

c u

rin g

th e

to p

b ra

c ke

t, R

e m

o ve

b ra

c ke

t (se e

Fig . 8).

R

e m

o ve

4 sc re

w s se

c u

rin g

th e

d u

st e xtra

c tio

n p

o rt (se

e Fig

. 9).

C

a re

fu lly ro

ta te

th e

b la

d e

c ylin

d e

r to g

a in

a c

c e

ss to six b

la d

e se

c u

rin g

b o

lts (se e

Fig . 10).

Lo o

se n

a n

d re

m o

ve a

ll six b o

lts, u sin

g th

e so

c ke

t w re

n c

h su

p p

lie d

.

R

e m

o ve

th e

b la

d e

c la

m p

, c a

re fu

lly lift o u

t th e

b la

d e

a

sse m

b ly.

R

o ta

te th

e b

la d

e c

ylin d

e r to

a c

c e

ss th e

o th

e r

b la

d e

, re p

e a

t a s a

b o

ve to

re m

o ve

it.

Fitting N

e w

Bla d

e s

Lo

o se

n a

n d

re m

o ve

tw o

sc re

w s o

n e

a c

h b

la d

e a

sse m

b ly, n

o tin

g w

h ic

h w

a y ro

u n

d th

e b

la d

e s

a re

fitte d

to th

e b

la d

e m

o u

n tin

g b

ra c

ke ts.

Fig . 8

Fig . 9

Fig . 10

Sc re

w s

Bo lts

Sc re

w s

Fig . 11

Fig . 12

Fig . 13

Se tting

Jig

Bla d

e

Bla d

e M

o unting

Bra c

ke t

Slo t

Fig . 13

Sh a

rp e

n in

g Jig

Bla d

e 1

Bla d

e 2Sc

re w

s Sha

rp e

ning

Sto ne

Fig . 14

Fig . 15

W h

e n

sh a

rp e

n in

g th

e b

la d

e s, e

n su

re th

a t b

o th

b la

d e

s a re

ke p

t in c

o n

ta c

t w ith

th e

sh a

rp e

n in

g sto

n e

a t a

ll tim e

s, th is n

o t o

n ly p

re se

rve s th

e c

o rre

c t a

n g

le , b

u t e

n su

re s b

o th

b la

d e

s re m

a in

e xa

c tly th

e sa

m e

size , th

is is n e

c e

ssa ry to

m a

in ta

in th

e c

o rre

c t b

a la

n c

e a

n d

h e

lp re

d u

c e

vib ra

tio n

w h

e n

o p

e ra

tin g

th e

m a

c h

in e

.

La

y th e

b la

d e

o n

to th

e b

la d

e se

ttin g

jig (se

e Fig

. 11), e n

su re

th e

tw o

e lo

n g

a te

d h

o le

s u

se d

fo r se

c u

rin g

th e

b la

d e

to th

e b

la d

e m

o u

n tin

g b

ra c

ke t lin

e u

p w

ith th

e la

rg e

r h

o le

s in th

e se

ttin g

jig (se

e Fig

. 12).

P

la c

e th

e b

la d

e m

o u

n tin

g b

ra c

ke t o

n th

e b

la d

e (se

e Fig

. 13).

Se

c u

re Bla

d e

to th

e b

la d

e m

o u

n tin

g b

ra c

ke t

u sin

g th

e tw

o sc

re w

s re m

o ve

d e

a rlie

r, b e

fo re

fin a

l tig h

te n

in g

, c h

e c

k th e

b la

d e

h a

s n o

t m

o ve

d .

R

e p

e a

t a s a

b o

ve fo

r th e

o th

e r b

la d

e .

R

e fit th

e b

la d

e a

sse m

b lie

s to b

la d

e c

ylin d

e r, e

n su

rin g

th e

b la

d e

m o

u n

tin g

b ra

c ke

t lo c

a te

s in th

e slo

t o n

th e

c ylin

d e

r (se

e Fig

. 13).

C o

n tin

u e

to re

a sse

m b

le th

e m

a c

h in

e in

th e

re ve

rse p

ro c

e d

u re

, e n

su re

a ll lo

c kin

g w

a sh

e rs

re m

o ve

d o

n d

isa sse

m b

ly a re

fitte d

, th is p

re ve

n ts th

e b

la d

e s fro

m w

o rkin

g lo

o se

d u

e to

vib ra

tio n

a n

d c

a u

sin g

se rio

u s d

a m

a g

e to

th e

m a

c h

in e

, a n

d o

r in ju

ry to yo

u rse

lf a n

d th

a t

o f o

th e

rs a ro

u n

d yo

u .

Bla d

e Sha

rp e

ning

Bla d

e sh

a rp

e n

in g

sh o

u ld

o n

ly b e

c a

rrie d

o u

t b y a

q u

a lifie

d p

e rso

n .

To sh

a rp

e n

th e

b la

d e

s p ro

c e

e d

a s fo

llo w

s:

R e

m o

ve

b o

th

b la

d e

s a

s b

e fo

re .

Fit th e

b la

d e

s to th

e sh

a rp

e n

in g

jig (se

e Fig

. 14). A tta

c h

th e

b la

d e

s to

th e

jig u

sin g

th e

sc re

w s u

se d

to se

c u

re

th e

b

la d

e s

o n

to

th e

Manualsnet FAQs

If you want to find out how the 6500860 Clarke works, you can view and download the Clarke 6500860 CPT250 10 Inch Portable Thicknesser Instructions on the Manualsnet website.

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