Clarke 6462125 CP6 6 Inch Planer Instructions PDF

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Summary of Content for Clarke 6462125 CP6 6 Inch Planer Instructions PDF

Part No. 6460200MODEL Nos. CP6 Part No. 6462125

6 inch PLANER

OPERATING & MAINTENANCE INSTRUCTIONS

0906

15

Engineering Manager

LIST OF CONTENTS 1 x Planer 1 x Fence complete 1 x Dust Extraction Port Extension 1 x Dust Collection Bag 1 x Pushstick 1 x Hose Clip

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Copyright CLARKE International. All rights reserved. March, 2001

SPECIFICATIONS Model ....................................................................................... CP6

Part No ........................................................................................ 6462125

Voltage ....................................................................................... 230 VAC

Power Input ................................................................................ 1100Watts

Maximum Input Current ........................................................... 3.3Amps

Plug Fuse Rating ........................................................................ 13Amps

Maximum Cutter Blade Speed ............................................... 11.000RPM

Weight - unpacked ................................................................... 14.5 Kg

No Load Sound Power Level (measured) ............................. 99.2 dBLwa

Maximum Cutting Depth ......................................................... 2.0 mm

Maximum Machining Width .................................................... 152mm

Dimensions ................................................................................. 693x323x345mm

Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without

prior notice. Always consult the machines data bracket

Waste electrical products should not be disposed of with household waste. Please dispose of at your local recycling facility.

DECLARATION OF CONFORMITY

We declare that this 6 Planer, Model : CP6, complies with the following standards/directives:

98/37/EC Annex IV EN 61029-1-2000 Certificate issued by: TUV Rheinland Product Safety GmbH, Am Grauen Stein, D-51105, Cologne.

Certificate Number: BM60009799 0001 Report Number: 15006194 002

For Product Serial/Batch Number, see product data plate

signed.................................................

1 x 4mm Hex. Wrench 1 x 5mm Flat Washer 1 x 5mm Lock Washer 1 x M5x15 Hex. Socket Head Bolt 1 x Instruction manual

Engineering Manager

IMPORTANT: The use of parts other than CLARKE replacement parts may result in safety hazards, decreased tool performance and may invalidate your warranty.

PARTS & SERVICE TEL: 020 8988 7400 or e-mail as follows:

PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.com

Please read these instructions carefully before operating the tool

Thank you for purchasing this CLARKE 6 Planer. Before using the device, please read this manual thoroughly and carefully follow all instructions given. This is for your own safety and that of others around you, and is also to help you achieve a long and trouble free service from your new tool.

CLARKE GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not affect your statutory rights.

CONTENTS Page

Specifications : .............................................................................................. 2

Declaration of Conformity : ......................................................................... 2

Guarantee : ................................................................................................... 3

Safety Precautions : ................................................................................. 4&5

Electrical Connections : ............................................................................... 6

Unpacking and Parts ID ............................................................................... 7

Assembly : ...................................................................................................... 7

Operation : ............................................................................................. 8 & 9

Maintenance : ............................................................................................. 10

Parts List and Diagrams : ..................................................................... 12 - 14

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72 Bolt 1 NXCP6072

73 Lock Washer 1 NXCP6073

74 Washer 1 NXCP6074

75 Screw 2 NXCP6075

76 Bearing Cap 1 NXCP6076

77 Needle Bearing 1 NXCP6077

78 Drive Shaft 1 NXCP6078

79 Strut 1 NXCP6079

80 Hex. Nut 2 NXCP6080

81 Hex. Nut 2 NXCP6081

82 Bolt 4 NXCP6082

83 Bolt 3 NXCP6083

84 Cutter Block 1 NXCP6084

85 Cutter Blade 2 NXCP6085

86 Blade Support 2 NXCP6086

87 Bolt 8 NXCP6087

88 Chip Collector 1 NXCP6088

89 Hex. Nut 3 NXCP6089

90 Lock washer 3 NXCP6090

91 Bearing Cover 1 NXCP6091

92 Grooved Ball Brg. 1 NXCP6092

93 Motor 1 NXCP6093

94 Motor Pulley 1 NXCP6094

95 Washer 1 NXCP6095

96 Lock Washer 1 NXCP6096

97 Hex. Nut 1 NXCP6097

98 Bolt 3 NXCP6098

99 Washer 4 NXCP6099

100 Lock Washer 4 NXCP6100

101 Bolt 4 NXCP6101

102 Drive Belt 1 NXCP6102

103 Screw 2 NXCP6103

104 Drive belt 1 NXCP6104

105 Screw 2 NXCP6105

106 Switch 1 NXCP6106

107 Screw 3 NXCP6107

108 Screw 4 NXCP6108

109 Switch Box 1 NXCP6109

110 Bolt 3 NXCP6110

111 Lock Washer 3 NXCP6111

112 Washer 3 NXCP6112

113 Blower Pulley 1 NXCP6113

114 Screw 4 NXCP6114

115 Blower Mtg Plate 1 NXCP6115

116 Ball Bearing 1 NXCP6116

117 Spacer 1 NXCP6117

118 Ball Bearing 1 NXCP6118

119 Shaft 1 NXCP6119

120 Screw 1 NXCP6120

121 Impeller 1 NXCP6121

122 Washer 1 NXCP6122

123 Bolt 1 NXCP6123

124 Chip Exhaust 1 NXCP6124

125 Deflector 1 NXCP6125

126 Screw 6 NXCP6126

127 Screw 4 NXCP6127

128 Terminal 2 NXCP6128

129 Connector 4 NXCP6129

130 Spade Connector 4 NXCP6130

131 Cable Clamp 1 NXCP6131

132 Power Cable 1 NXCP6132

133 Dust Collection Bag 1 NXCP6133

134 Hose clip 1 NXCP6134

135 Front Table Top 1 NXCP6135

136 Dust Port Extension 1 NXCP6136

No. Description Qty Part No. No. Description Qty Part No.

cont.

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GENERAL SAFETY PRECAUTIONS

WARNING: As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

1. ALWAYS Learn the machines applications, limitations and the specific potential hazards peculiar to it. Read and become familiar with the entire operating manual.

2. ALWAYS use a face or dust mask if operation is particularly dusty.

3. ALWAYS check for damage. Before using the machine, any damaged part, should be checked to ensure that it will operate properly, and perform its intended function. Check for alignment of moving parts, breakage of parts, mountings, and any other condition that may affect the machines operation. Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.

4. ALWAYS disconnect the tool/machine from the power supply before servicing and when changing accessories.

5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards. Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.

6. ALWAYS keep work area clean. Cluttered areas and benches invite accidents.

7. ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should be provided. Ensure that lighting is placed so that you will not be working in your own shadow.

8. ALWAYS keep children away. All visitors should be kept a safe distance from the work area, especially whilst operating the machine.

9. ALWAYS maintain machine in top condition. Keep tools/machines clean for the best and safest performance. Follow maintenance instructions.

10. ALWAYS handle with extreme care do not carry the tool/machine by its electric cable, or yank the cable to disconnect it from the power supply .

11. ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.

12. ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware that accidents are caused by carelessness due to familiarity.

13. ALWAYS keep your proper footing and balance at all times, dont overreach. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.

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1 Bolt 4 NXCP6001

2 Washer 4 NXCP6002

3 Stowage Bracket 2 NXCP6003

4 Bolt 2 NXCP6004

5 Lock Washer 2 NXCP6005

6 Bolt 2 NXCP6006

7 Lock Washer 2 NXCP6007

8 Side Plate Top 1 NXCP6008

9 Bolt 2 NXCP6009

10 Lock Washer 2 NXCP6010

11 Cover 1 NXCP6011

12 Bolt 2 NXCP6012

13 Side Cover left 1 NXCP6013

14 Screw 2 NXCP6014

15 Washer 2 NXCP6015

16 Hex. Nut 4 NXCP6016

17 Support, left 2 NXCP6017

18 Rubber Foot 4 NXCP6018

19 Bolt 4 NXCP6019

20 Side Cover 1 NXCP6020

21 Lock Washer 3 NXCP6021

22 Nut 3 NXCP6022

23 Rod, down 1 NXCP6023

24 Rod, up 2 NXCP6024

25 Bolt 2 NXCP6025

26 Lock Washer 2 NXCP6026

27 Sleeve 4 NXCP6027

28 Pulley 1 NXCP6028

29 Bolt 1 NXCP6029

30 Side Plate, left 1 NXCP6030

31 Cutting Depth Scale 1 NXCP6031

32 Sliding Block 4 NXCP6032

33 Lock Washer 2 NXCP6033

34 Bolt 2 NXCP6034

35 Support, right 2 NXCP6035

36 Bolt 2 NXCP6036

37 Washer 2 NXCP6037

38 Side Cover, right 1 NXCP6038

39 Bolt 2 NXCP6039

40 Hand Knob 1 NXCP6040

41 Washer 1 NXCP6041

42 Cover 1 NXCP6042

43 Stud 1 NXCP6043

44 Stop Pin 1 NXCP6044

48 Hex. Nut 1 NXCP6048

49 Lock Ring 1 NXCP6049

50 Washer 1 NXCP6050

51 Rear Table Top 1 NXCP6051

52 Arm 1 NXCP6052

53 Hand Knob 1 NXCP6053

54 Cover 1 NXCP6054

55 Stud bolt 1 NXCP6055

56 Guard Bkt. 1 NXCP6056

57 Hand Knob 1 NXCP6057

58 Cutter Guard 1 NXCP6058

59 Washer 1 NXCP6059

60 Bolt 1 NXCP6060

61 Guide Fence 1 NXCP6061

62 Rod, short 1 NXCP6062

63 Fence Support 1 NXCP6063

64 Bolt 1 NXCP6064

65 Bolt 1 NXCP6065

66 Hex. Nut 2 NXCP6066

67 Rod, long 1 NXCP6067

68 Hand Knob 1 NXCP6068

69 Screw 1 NXCP6069

70 Square nut 1 NXCP6070

71 Spindle 1 NXCP6071

PARTS LIST

No. Description Qty Part No. No. Description Qty Part No.

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SPARE PARTS DIAGRAM

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14. ALWAYS wear proper apparel. Loose clothing or jewellery may get caught in moving parts. Wear protective hair covering to contain long hair.

15. ALWAYS use recommended accessories, the use of improper accessories could be hazardous.

16. ALWAYS remove plug from electrical outlet when adjusting, changing parts, or working on the machine.

17. NEVER operate machine while under the influence of drugs, alcohol or any medication.

18. NEVER leave machine running unattended. turn power off. Do not leave the machine until it comes to a complete stop.

19. NEVER force the machine, it will do a better and safer job at the rate for which it was designed.

20. NEVER use power tools in damp or wet locations or expose them to rain. Keep your work area well illuminated.

21. DO NOT use in explosive atmosphere (around paint, flammable liquids etc.). Avoid dangerous environment.

ADDITIONAL PRECAUTIONS FOR PLANERS 1. ALWAYS ensure the cutters are properly secured n the cutter block before use.

2. ALWAYS ensure the cutters are sharp, blunt cutters increase the risk of kick back.

3. ALWAYS switch the machine OFF immediately the task is completed.

4. ALWAYS ensure safety devices etc., are in place and working correctly, if not DO NOT use the machine until they are.

5. ALWAYS ensure the Dust Port Extension and the Dust Bag is fitted when in use.

6. ALWAYS allow the machine to reach full speed before introducing workpiece.

7. DO NOT use the machine if the electric cable, plug or motor is in poor condition.

8. DO NOT allow the ventilation slots in the machine to become blocked.

9. DO NOT touch the cutter immediately after use, allow time for it to cool.

10. NEVER leave machine running unattended, ALWAYS ensure the machine is switched off and come to a complete stop before leaving it.

11. NEVER use the machine with any of the guards removed.

12. NEVER attempt to reverse the workpiece towards the infeed.

13. AVOID accidental starting, by switching off and isolating from the main electrical supply by removing the plug from the socket.

14. REGULARLY check to ensure the Anti-Kickback fingers operate correctly.

15. IMPORTANT! This machine develops considerable noise, depending upon the material being planed. ALWAYS use ear defenders

Additionally, please keep these instructions in a safe place for future reference.

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ELECTRICAL CONNECTIONS Connect the mains lead to a domestic, 230 volt (50Hz) electrical supply through a fused good quality 13 amp BS 1363 plug, or a suitable fused isolator switch.

WARNING: THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the conductor insulation of this appliance may not correspond with the coloured markings identifying terminals in your plug, you should proceed to connect as follows:

The GREEN & YELLOW conductor to the terminal marked with a letter E or Earth symbol or coloured GREEN or GREEN & YELLOW.

The BROWN conductor to the terminal marked L or coloured RED.

The BLUE conductor to the terminal marked N or coloured BLACK.

If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non- rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used (as indicated by marking or colour code).

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13 amps) and this replacement must be ASTA approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.

CABLE EXTENSION

Always use an approved cable extension suitable for the power rating of this tool (see specifications), the conductor size should also be at least the same size as that on the machine, or larger. When using a cable reel, always unwind the cable completely.

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2. Cutter Blade Removal Cutter blades will require sharpening or replacing. Care should be taken at all times when handling them,, as they are very sharp, even when appearing to be dull.

Blades must always be fitted as a pair, and must be of the same type, only fit blades recommended by the Clarke International.

First, ensure the machine is switched OFF and isolated from the mains supply.

1. Turn the cutter height adjuster so that it registers zero. i.e turn the knob clockwise so that the depth of cut, registered on the scale, is zero.

2. Remove the Angle Fence.

3. Raise the Cutter Guard arm.

4. Turn the cutter block to reveal the four screws securing the cutter blade.

5. Undo the 4 hex. socket head screws securing the cutter blade support and cutter blade, then carefully remove them.

6. Turn the cutter block by 180 degrees and repeat the process.

Fig. 8 NOTE: It is recommended that sharpening is done professionally, using a jig, as blades must be sharpened as a pair to ensure they are correctly balanced. This avoids the possibility of vibration due to unbalanced cutters rotating at speed.

7. Replace in reverse order, and, using a straight edge, ensure the cutting edges are level and exactly in line with the table when they are at 12 oclock. Tighten the securing screws taking care not to overtighten.

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UNPACKING and PARTS IDENTIFICATION

ASSEMBLY and INSTALLATION

A - Planer

B - Fence complete

C - Dust Collection Bag

D - Hose Clip

E - 4mm Hex. Wrench

F - 5mm Flat Washer

G - 5mm Lock Washer

H - M5x15 Hex. Socket Head Bolt

J - Pushstick

Fig. 1

Fig. 2

Carefully unpack the components and lay them out, checking against the following list. Should any part be missing or damaged in transit, please contact your Clarke dealer immediately.

Ensure the planer is located where there is adequate light, and a suitable power supply. If cable a extension is used, ensure it does not trail along the workshop floor as this could be extremely hazardous.

There must be sufficient room for the workpiece to move through its entire length.

Similarly, there must be sufficient room so that the operator does NOT need to stand in line with the wood during the planing process.

The planer may be used as a mobile unit, but for greater stability we recommend it is bolted to a strong, firm workbench. The dimensions for the mounting holes are shown below:

Alternatively, mount the planer on a strong piece of plywood of at least 15mm in thickness, with length 550mm and width 330mm minimum. The plywood platform, with planer mounted, is then clamped firmly to a workbench when required.

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Not Shown - Dust Extraction Port Extension

Thermal Overload This machine is provided with a Thermal Overload, so that should the motor overheat due to being overloaded - too great a cut over prolonged periods etc., then it will automatically cut out. In this event you should wait for at least 5 mins before resetting and commencing work.

The RESET button is located on the side of the ON/OFF switch block, which is accessed by removing the front cover. Simply undo and remove the three nuts, arrowed in Fig. 6, pull off the cover and press the RESET button (shown in Fig.7).

Fig. 6

MAINTENANCE Always disconnect the machine from the mains supply before cleaning or performing maintenance tasks.

This product is designed to operate with minimum of maintenance, however, as with all power tools, cleanliness is essential in ensuring work is carried out to a satisfactory standard. Always keep the table free of shavings/dust etc., and clean the machine thoroughly after use. Use a low pressure air supply to blow dust from air vents and other parts wherever possible.

Apply a thin film of wax to the table periodically. This will help keep the table clean and allow workpieces to slide more easily.

Do not use solvents to clean the machine as this could damage plastic components.

Fig. 7

1. Drive Belt Replacement Should the Drive Belts need replacing (replacements are available from your clarke dealer), you should proceed as follows:

Remove the front cover, by undoing and removing the three nuts, arrowed in Fig. 6, then pull off the cover.

Cut off the faulty belt, or pull off whilst rotating the lower pulley by hand, taking great care to avoid trapping your fingers between belt and pulley.

Locate the replacement belt on the lower pulley - A, then stretch the belt over the top pulley as far as possible. Rotate the bottom pulley by hand whilst applying pressure on the belt at the top pulley until the belt sits snugly on both pulleys.

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8

1. Attaching the Angle Fence The peg - A locates in the slotted hole - B. It may be necessary to screw the peg down a little in order for the peg to locate properly.

The Hex. socket head screw with washers (in the bag of loose parts), is used to secure the fence to the table, through slot C, into threaded hole D.

The fence may be set and locked at any angle. Use a template or angle gauge

2. Attach the Dust Collection Bag Attach the Dust Port Extension to theDust Port, then simply attach the dust bag to the extension using the hose clip provided.

OPERATION

1. Set the depth of cut, using the Height Adjuster - turn anticlockwise to increase the cutting depth, clockwise to decrease, using the scale, indicated in Fig. 4, as a reference. For the initial cut, we recommend a depth of cut of no more than 1mm.

Fig. 3

Fig. 4

IMPORTANT The workpiece MUST be free of nails, staples, screws etc.

Inspect thoroughly beforehand

2. Ensure the fence is at the correct angle - for normal planing, this would be 90 degrees. For other angles, use a template or angle gauge for greater accuracy.

3. Slide the cutter guard out of the way and place the workpiece on the table so that it rests snugly against the fence, with the lead edge a short distance from the cutter, noting that direction of feed is right to left, looking from the front of the machine.

4. Slide the cutter guard up to lightly touch the workpiece as shown in Fig.5, thereby completely covering any exposed cutter. Ensure the guard is as low as possible.

5. Raise the cover of the ON/OFF switch and press the green ON button, marked I, and allow the machine to come up to full speed.

6. Applying firm downward pressure, and keeping the workpiece against the fence, proceed to feed the work over the cutter. Do not feed too quickly

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Fig. 5

IMPORTANT. When coming to the end of a piece, ALWAYS use the push stick to finish

This is an important safety point.

7. To switch OFF, simply press the red button marked O and close the cover, ensuring it is properly latched.

When finished, remove all shavings and sawdust from the machine and surrounding area and dispose of safely - accumulation of dust and shavings is a fire hazard and should not be allowed to build up.

NOTES : 1. In case of emergency, hit the switch cover firmly and quickly. The cover will

latch down and motor will be switched OFF.

2. The ON/OFF switc

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