Clarke 6462125 CP6 6 Inch Planer Instructions PDF
Summary of Content for Clarke 6462125 CP6 6 Inch Planer Instructions PDF
Part No. 6460200MODEL Nos. CP6 Part No. 6462125
6 inch PLANER
OPERATING & MAINTENANCE INSTRUCTIONS
0906
15
Engineering Manager
LIST OF CONTENTS 1 x Planer 1 x Fence complete 1 x Dust Extraction Port Extension 1 x Dust Collection Bag 1 x Pushstick 1 x Hose Clip
2
Copyright CLARKE International. All rights reserved. March, 2001
SPECIFICATIONS Model ....................................................................................... CP6
Part No ........................................................................................ 6462125
Voltage ....................................................................................... 230 VAC
Power Input ................................................................................ 1100Watts
Maximum Input Current ........................................................... 3.3Amps
Plug Fuse Rating ........................................................................ 13Amps
Maximum Cutter Blade Speed ............................................... 11.000RPM
Weight - unpacked ................................................................... 14.5 Kg
No Load Sound Power Level (measured) ............................. 99.2 dBLwa
Maximum Cutting Depth ......................................................... 2.0 mm
Maximum Machining Width .................................................... 152mm
Dimensions ................................................................................. 693x323x345mm
Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without
prior notice. Always consult the machines data bracket
Waste electrical products should not be disposed of with household waste. Please dispose of at your local recycling facility.
DECLARATION OF CONFORMITY
We declare that this 6 Planer, Model : CP6, complies with the following standards/directives:
98/37/EC Annex IV EN 61029-1-2000 Certificate issued by: TUV Rheinland Product Safety GmbH, Am Grauen Stein, D-51105, Cologne.
Certificate Number: BM60009799 0001 Report Number: 15006194 002
For Product Serial/Batch Number, see product data plate
signed.................................................
1 x 4mm Hex. Wrench 1 x 5mm Flat Washer 1 x 5mm Lock Washer 1 x M5x15 Hex. Socket Head Bolt 1 x Instruction manual
Engineering Manager
IMPORTANT: The use of parts other than CLARKE replacement parts may result in safety hazards, decreased tool performance and may invalidate your warranty.
PARTS & SERVICE TEL: 020 8988 7400 or e-mail as follows:
PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.com
Please read these instructions carefully before operating the tool
Thank you for purchasing this CLARKE 6 Planer. Before using the device, please read this manual thoroughly and carefully follow all instructions given. This is for your own safety and that of others around you, and is also to help you achieve a long and trouble free service from your new tool.
CLARKE GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not affect your statutory rights.
CONTENTS Page
Specifications : .............................................................................................. 2
Declaration of Conformity : ......................................................................... 2
Guarantee : ................................................................................................... 3
Safety Precautions : ................................................................................. 4&5
Electrical Connections : ............................................................................... 6
Unpacking and Parts ID ............................................................................... 7
Assembly : ...................................................................................................... 7
Operation : ............................................................................................. 8 & 9
Maintenance : ............................................................................................. 10
Parts List and Diagrams : ..................................................................... 12 - 14
3
72 Bolt 1 NXCP6072
73 Lock Washer 1 NXCP6073
74 Washer 1 NXCP6074
75 Screw 2 NXCP6075
76 Bearing Cap 1 NXCP6076
77 Needle Bearing 1 NXCP6077
78 Drive Shaft 1 NXCP6078
79 Strut 1 NXCP6079
80 Hex. Nut 2 NXCP6080
81 Hex. Nut 2 NXCP6081
82 Bolt 4 NXCP6082
83 Bolt 3 NXCP6083
84 Cutter Block 1 NXCP6084
85 Cutter Blade 2 NXCP6085
86 Blade Support 2 NXCP6086
87 Bolt 8 NXCP6087
88 Chip Collector 1 NXCP6088
89 Hex. Nut 3 NXCP6089
90 Lock washer 3 NXCP6090
91 Bearing Cover 1 NXCP6091
92 Grooved Ball Brg. 1 NXCP6092
93 Motor 1 NXCP6093
94 Motor Pulley 1 NXCP6094
95 Washer 1 NXCP6095
96 Lock Washer 1 NXCP6096
97 Hex. Nut 1 NXCP6097
98 Bolt 3 NXCP6098
99 Washer 4 NXCP6099
100 Lock Washer 4 NXCP6100
101 Bolt 4 NXCP6101
102 Drive Belt 1 NXCP6102
103 Screw 2 NXCP6103
104 Drive belt 1 NXCP6104
105 Screw 2 NXCP6105
106 Switch 1 NXCP6106
107 Screw 3 NXCP6107
108 Screw 4 NXCP6108
109 Switch Box 1 NXCP6109
110 Bolt 3 NXCP6110
111 Lock Washer 3 NXCP6111
112 Washer 3 NXCP6112
113 Blower Pulley 1 NXCP6113
114 Screw 4 NXCP6114
115 Blower Mtg Plate 1 NXCP6115
116 Ball Bearing 1 NXCP6116
117 Spacer 1 NXCP6117
118 Ball Bearing 1 NXCP6118
119 Shaft 1 NXCP6119
120 Screw 1 NXCP6120
121 Impeller 1 NXCP6121
122 Washer 1 NXCP6122
123 Bolt 1 NXCP6123
124 Chip Exhaust 1 NXCP6124
125 Deflector 1 NXCP6125
126 Screw 6 NXCP6126
127 Screw 4 NXCP6127
128 Terminal 2 NXCP6128
129 Connector 4 NXCP6129
130 Spade Connector 4 NXCP6130
131 Cable Clamp 1 NXCP6131
132 Power Cable 1 NXCP6132
133 Dust Collection Bag 1 NXCP6133
134 Hose clip 1 NXCP6134
135 Front Table Top 1 NXCP6135
136 Dust Port Extension 1 NXCP6136
No. Description Qty Part No. No. Description Qty Part No.
cont.
14
GENERAL SAFETY PRECAUTIONS
WARNING: As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to property, may result.
1. ALWAYS Learn the machines applications, limitations and the specific potential hazards peculiar to it. Read and become familiar with the entire operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any damaged part, should be checked to ensure that it will operate properly, and perform its intended function. Check for alignment of moving parts, breakage of parts, mountings, and any other condition that may affect the machines operation. Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply before servicing and when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards. Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and benches invite accidents.
7. ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should be provided. Ensure that lighting is placed so that you will not be working in your own shadow.
8. ALWAYS keep children away. All visitors should be kept a safe distance from the work area, especially whilst operating the machine.
9. ALWAYS maintain machine in top condition. Keep tools/machines clean for the best and safest performance. Follow maintenance instructions.
10. ALWAYS handle with extreme care do not carry the tool/machine by its electric cable, or yank the cable to disconnect it from the power supply .
11. ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware that accidents are caused by carelessness due to familiarity.
13. ALWAYS keep your proper footing and balance at all times, dont overreach. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.
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1 Bolt 4 NXCP6001
2 Washer 4 NXCP6002
3 Stowage Bracket 2 NXCP6003
4 Bolt 2 NXCP6004
5 Lock Washer 2 NXCP6005
6 Bolt 2 NXCP6006
7 Lock Washer 2 NXCP6007
8 Side Plate Top 1 NXCP6008
9 Bolt 2 NXCP6009
10 Lock Washer 2 NXCP6010
11 Cover 1 NXCP6011
12 Bolt 2 NXCP6012
13 Side Cover left 1 NXCP6013
14 Screw 2 NXCP6014
15 Washer 2 NXCP6015
16 Hex. Nut 4 NXCP6016
17 Support, left 2 NXCP6017
18 Rubber Foot 4 NXCP6018
19 Bolt 4 NXCP6019
20 Side Cover 1 NXCP6020
21 Lock Washer 3 NXCP6021
22 Nut 3 NXCP6022
23 Rod, down 1 NXCP6023
24 Rod, up 2 NXCP6024
25 Bolt 2 NXCP6025
26 Lock Washer 2 NXCP6026
27 Sleeve 4 NXCP6027
28 Pulley 1 NXCP6028
29 Bolt 1 NXCP6029
30 Side Plate, left 1 NXCP6030
31 Cutting Depth Scale 1 NXCP6031
32 Sliding Block 4 NXCP6032
33 Lock Washer 2 NXCP6033
34 Bolt 2 NXCP6034
35 Support, right 2 NXCP6035
36 Bolt 2 NXCP6036
37 Washer 2 NXCP6037
38 Side Cover, right 1 NXCP6038
39 Bolt 2 NXCP6039
40 Hand Knob 1 NXCP6040
41 Washer 1 NXCP6041
42 Cover 1 NXCP6042
43 Stud 1 NXCP6043
44 Stop Pin 1 NXCP6044
48 Hex. Nut 1 NXCP6048
49 Lock Ring 1 NXCP6049
50 Washer 1 NXCP6050
51 Rear Table Top 1 NXCP6051
52 Arm 1 NXCP6052
53 Hand Knob 1 NXCP6053
54 Cover 1 NXCP6054
55 Stud bolt 1 NXCP6055
56 Guard Bkt. 1 NXCP6056
57 Hand Knob 1 NXCP6057
58 Cutter Guard 1 NXCP6058
59 Washer 1 NXCP6059
60 Bolt 1 NXCP6060
61 Guide Fence 1 NXCP6061
62 Rod, short 1 NXCP6062
63 Fence Support 1 NXCP6063
64 Bolt 1 NXCP6064
65 Bolt 1 NXCP6065
66 Hex. Nut 2 NXCP6066
67 Rod, long 1 NXCP6067
68 Hand Knob 1 NXCP6068
69 Screw 1 NXCP6069
70 Square nut 1 NXCP6070
71 Spindle 1 NXCP6071
PARTS LIST
No. Description Qty Part No. No. Description Qty Part No.
13
SPARE PARTS DIAGRAM
12
14. ALWAYS wear proper apparel. Loose clothing or jewellery may get caught in moving parts. Wear protective hair covering to contain long hair.
15. ALWAYS use recommended accessories, the use of improper accessories could be hazardous.
16. ALWAYS remove plug from electrical outlet when adjusting, changing parts, or working on the machine.
17. NEVER operate machine while under the influence of drugs, alcohol or any medication.
18. NEVER leave machine running unattended. turn power off. Do not leave the machine until it comes to a complete stop.
19. NEVER force the machine, it will do a better and safer job at the rate for which it was designed.
20. NEVER use power tools in damp or wet locations or expose them to rain. Keep your work area well illuminated.
21. DO NOT use in explosive atmosphere (around paint, flammable liquids etc.). Avoid dangerous environment.
ADDITIONAL PRECAUTIONS FOR PLANERS 1. ALWAYS ensure the cutters are properly secured n the cutter block before use.
2. ALWAYS ensure the cutters are sharp, blunt cutters increase the risk of kick back.
3. ALWAYS switch the machine OFF immediately the task is completed.
4. ALWAYS ensure safety devices etc., are in place and working correctly, if not DO NOT use the machine until they are.
5. ALWAYS ensure the Dust Port Extension and the Dust Bag is fitted when in use.
6. ALWAYS allow the machine to reach full speed before introducing workpiece.
7. DO NOT use the machine if the electric cable, plug or motor is in poor condition.
8. DO NOT allow the ventilation slots in the machine to become blocked.
9. DO NOT touch the cutter immediately after use, allow time for it to cool.
10. NEVER leave machine running unattended, ALWAYS ensure the machine is switched off and come to a complete stop before leaving it.
11. NEVER use the machine with any of the guards removed.
12. NEVER attempt to reverse the workpiece towards the infeed.
13. AVOID accidental starting, by switching off and isolating from the main electrical supply by removing the plug from the socket.
14. REGULARLY check to ensure the Anti-Kickback fingers operate correctly.
15. IMPORTANT! This machine develops considerable noise, depending upon the material being planed. ALWAYS use ear defenders
Additionally, please keep these instructions in a safe place for future reference.
5
ELECTRICAL CONNECTIONS Connect the mains lead to a domestic, 230 volt (50Hz) electrical supply through a fused good quality 13 amp BS 1363 plug, or a suitable fused isolator switch.
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the conductor insulation of this appliance may not correspond with the coloured markings identifying terminals in your plug, you should proceed to connect as follows:
The GREEN & YELLOW conductor to the terminal marked with a letter E or Earth symbol or coloured GREEN or GREEN & YELLOW.
The BROWN conductor to the terminal marked L or coloured RED.
The BLUE conductor to the terminal marked N or coloured BLACK.
If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non- rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used (as indicated by marking or colour code).
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps) and this replacement must be ASTA approved to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.
CABLE EXTENSION
Always use an approved cable extension suitable for the power rating of this tool (see specifications), the conductor size should also be at least the same size as that on the machine, or larger. When using a cable reel, always unwind the cable completely.
6
2. Cutter Blade Removal Cutter blades will require sharpening or replacing. Care should be taken at all times when handling them,, as they are very sharp, even when appearing to be dull.
Blades must always be fitted as a pair, and must be of the same type, only fit blades recommended by the Clarke International.
First, ensure the machine is switched OFF and isolated from the mains supply.
1. Turn the cutter height adjuster so that it registers zero. i.e turn the knob clockwise so that the depth of cut, registered on the scale, is zero.
2. Remove the Angle Fence.
3. Raise the Cutter Guard arm.
4. Turn the cutter block to reveal the four screws securing the cutter blade.
5. Undo the 4 hex. socket head screws securing the cutter blade support and cutter blade, then carefully remove them.
6. Turn the cutter block by 180 degrees and repeat the process.
Fig. 8 NOTE: It is recommended that sharpening is done professionally, using a jig, as blades must be sharpened as a pair to ensure they are correctly balanced. This avoids the possibility of vibration due to unbalanced cutters rotating at speed.
7. Replace in reverse order, and, using a straight edge, ensure the cutting edges are level and exactly in line with the table when they are at 12 oclock. Tighten the securing screws taking care not to overtighten.
11
UNPACKING and PARTS IDENTIFICATION
ASSEMBLY and INSTALLATION
A - Planer
B - Fence complete
C - Dust Collection Bag
D - Hose Clip
E - 4mm Hex. Wrench
F - 5mm Flat Washer
G - 5mm Lock Washer
H - M5x15 Hex. Socket Head Bolt
J - Pushstick
Fig. 1
Fig. 2
Carefully unpack the components and lay them out, checking against the following list. Should any part be missing or damaged in transit, please contact your Clarke dealer immediately.
Ensure the planer is located where there is adequate light, and a suitable power supply. If cable a extension is used, ensure it does not trail along the workshop floor as this could be extremely hazardous.
There must be sufficient room for the workpiece to move through its entire length.
Similarly, there must be sufficient room so that the operator does NOT need to stand in line with the wood during the planing process.
The planer may be used as a mobile unit, but for greater stability we recommend it is bolted to a strong, firm workbench. The dimensions for the mounting holes are shown below:
Alternatively, mount the planer on a strong piece of plywood of at least 15mm in thickness, with length 550mm and width 330mm minimum. The plywood platform, with planer mounted, is then clamped firmly to a workbench when required.
7
Not Shown - Dust Extraction Port Extension
Thermal Overload This machine is provided with a Thermal Overload, so that should the motor overheat due to being overloaded - too great a cut over prolonged periods etc., then it will automatically cut out. In this event you should wait for at least 5 mins before resetting and commencing work.
The RESET button is located on the side of the ON/OFF switch block, which is accessed by removing the front cover. Simply undo and remove the three nuts, arrowed in Fig. 6, pull off the cover and press the RESET button (shown in Fig.7).
Fig. 6
MAINTENANCE Always disconnect the machine from the mains supply before cleaning or performing maintenance tasks.
This product is designed to operate with minimum of maintenance, however, as with all power tools, cleanliness is essential in ensuring work is carried out to a satisfactory standard. Always keep the table free of shavings/dust etc., and clean the machine thoroughly after use. Use a low pressure air supply to blow dust from air vents and other parts wherever possible.
Apply a thin film of wax to the table periodically. This will help keep the table clean and allow workpieces to slide more easily.
Do not use solvents to clean the machine as this could damage plastic components.
Fig. 7
1. Drive Belt Replacement Should the Drive Belts need replacing (replacements are available from your clarke dealer), you should proceed as follows:
Remove the front cover, by undoing and removing the three nuts, arrowed in Fig. 6, then pull off the cover.
Cut off the faulty belt, or pull off whilst rotating the lower pulley by hand, taking great care to avoid trapping your fingers between belt and pulley.
Locate the replacement belt on the lower pulley - A, then stretch the belt over the top pulley as far as possible. Rotate the bottom pulley by hand whilst applying pressure on the belt at the top pulley until the belt sits snugly on both pulleys.
10
8
1. Attaching the Angle Fence The peg - A locates in the slotted hole - B. It may be necessary to screw the peg down a little in order for the peg to locate properly.
The Hex. socket head screw with washers (in the bag of loose parts), is used to secure the fence to the table, through slot C, into threaded hole D.
The fence may be set and locked at any angle. Use a template or angle gauge
2. Attach the Dust Collection Bag Attach the Dust Port Extension to theDust Port, then simply attach the dust bag to the extension using the hose clip provided.
OPERATION
1. Set the depth of cut, using the Height Adjuster - turn anticlockwise to increase the cutting depth, clockwise to decrease, using the scale, indicated in Fig. 4, as a reference. For the initial cut, we recommend a depth of cut of no more than 1mm.
Fig. 3
Fig. 4
IMPORTANT The workpiece MUST be free of nails, staples, screws etc.
Inspect thoroughly beforehand
2. Ensure the fence is at the correct angle - for normal planing, this would be 90 degrees. For other angles, use a template or angle gauge for greater accuracy.
3. Slide the cutter guard out of the way and place the workpiece on the table so that it rests snugly against the fence, with the lead edge a short distance from the cutter, noting that direction of feed is right to left, looking from the front of the machine.
4. Slide the cutter guard up to lightly touch the workpiece as shown in Fig.5, thereby completely covering any exposed cutter. Ensure the guard is as low as possible.
5. Raise the cover of the ON/OFF switch and press the green ON button, marked I, and allow the machine to come up to full speed.
6. Applying firm downward pressure, and keeping the workpiece against the fence, proceed to feed the work over the cutter. Do not feed too quickly
9
Fig. 5
IMPORTANT. When coming to the end of a piece, ALWAYS use the push stick to finish
This is an important safety point.
7. To switch OFF, simply press the red button marked O and close the cover, ensuring it is properly latched.
When finished, remove all shavings and sawdust from the machine and surrounding area and dispose of safely - accumulation of dust and shavings is a fire hazard and should not be allowed to build up.
NOTES : 1. In case of emergency, hit the switch cover firmly and quickly. The cover will
latch down and motor will be switched OFF.
2. The ON/OFF switc
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