Clarke 7610139 MCD1 Motorcycle Dolly Instructions PDF

MOTORCYCLE DOLLY MODEL NO: MCD1

PART NO: 7610139

OPERATION & MAINTENANCE INSTRUCTIONS

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INTRODUCTION

Thank you for purchasing this CLARKE Motorcycle Dolly.

Before attempting to operate this product, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you can look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.

This guarantee does not affect your statutory rights.

UNPACKING

Unpack and check the contents with the list below. Should there be any damaged or missing parts, contact your supplier immediately.

20 x Hex Bolts M6 10 x Nut M8

8 x Cheese Head Bolts 1 x Side Tray

8 x Hex Bolts M8 2 x Main Frames

2 x Countersunk Bolts M8 5 x Castors

28 x Flat Washers M6 4 x Connecting Plates

28 x Spring Washers M6 2 x Carriages (Carriage A and Carriage B)

28 x Nuts M6 2 x Stopper Rods

10 x Flat Washers M8 2 x Connecting Bars

10 x Spring Washers M8 1 x Instruction Manual

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SAFETY INSTRUCTIONS AND WARNINGS

PLEASE READ THESE INSTRUCTIONS CAREFULLY AND KEEP THIS INSTRUCTION MANUAL SAFE FOR FUTURE USE.

SAFETY INSTRUCTIONS AND WARNINGS 1. Maintain the dolly in good condition. Keep it clean for best and safest

performance.

2. The maximum load is 567Kg (1250 Lbs). DO NOT exceed this rated capacity.

3. Use this dolly for supporting motorcycles only. DO NOT use it for any other purpose.

4. Do not stand, sit or ride on the dolly.

5. Keep children and unauthorised persons away from the work area.

6. When using this dolly to support a motorcycle DO NOT leave unattended if there is a chance of children or others entering the area.

7. Keep proper balance and footing, do not overreach, wear nonslip footwear.

8. Only use the dolly on a surface that is flat, stable, level, dry and not slippery, and capable of supporting the load.

9. Lower the handles on Carriage A and Carriage B when not in use.

10. Store the dolly in a safe, dry place and keep away from children.

11. DO NOT operate the dolly when you are tired or under the influence of alcohol, drugs or any intoxicating medication.

12. DO NOT make any modifications to the dolly.

13. DO NOT expose the dolly to rain or snow.

14. If the dolly needs repairing and/or there is any part which needs to be replaced, have it repaired by a technician and only use replacement parts supplied by the manufacturer.

WARNING: THE WARNINGS, CAUTIONS AND INSTRUCTIONS DISCUSSED IN THIS INSTRUCTION MANUAL CANNOT COVER ALL POSSIBLE CONDITIONS AND SITUATIONS THAT MAY OCCUR. IT MUST BE UNDERSTOOD BY THE OPERATOR THAT COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO THIS PRODUCT, BUT MUST BE SUPPLIED BY THE OPERATOR.

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OVERVIEW

NO DESCRIPTION PART NO NO DESCRIPTION PART NO

1 Frame Assembly JMMCD101 10 Stopper Rods JMMCD110

2 Castor Assembly JMMCD102 11 Hex Bolt M8 JMMCD111

3 Hex Bolt M6 JMMCD103 12 Flat Washer M8 JMMCD112

4 Flat Washer M6 JMMCD104 13 Spring Washer M8 JMMCD113

5 Spring Washer M6 JMMCD105 14 Nut M8 JMMCD114

6 Nut M6 JMMCD106 15 Countersunk Bolts M8 JMMCD115

7 Connecting Plate JMMCD107 16 Connecting Bars JMMCD116

8 Cheese Head Bolts JMMCD108 17 Side Table JMMCD117

9 Carriage A JMMCD109 18 Carriage B JMMCD118

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ASSEMBLY

1. Fit a connecting plate (7) to one end of the frame assembly (1) as shown.

2. Slide one of the carriages (9 or 18) into the hole on the connecting plate (7) as shown.

3. Slide another connecting plate (7) over the carriage handle and fix it to the frame assembly as shown.

Secure using cheese head bolts (8), flat washers (4), spring washers (5) and nuts (6).

4. Repeat on the second frame assembly.

5. Fit the connecting bars (16) to one of the frame assemblies as shown and fix in place using hex bolts (11), flat washers (12), spring washers (13) and nuts (14).

6. Fit the second frame assembly to the other half of the connecting bars and fix in place using hex bolts (11), flat washers (12), spring washers (13) and nuts (14).

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7. Fit the side table (17) to the frame assemblies using countersunk bolts (15), flat washers (12), spring washers (13) and nuts (14).

The side table can be fitted to one of 5 spaces either side of the frame, depending on where the kickstand is located on the motorbike.

8. Place the two stopper rods (10) into the slots on each end of frame assembly.

ATTACH THE CASTORS 1. Attach two castors (2) to each

end of the frame assembly and one to the side tray (17) using hex bolts (3), flat washers (4), spring washers (5) and nuts (6).

Secure them firmly.

MAINTENANCE

1. Periodically check all the joints. Remove from service if any cracking is found or if the frame is bent or deformed.

2. Lubricate wheels periodically.

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OPERATION

1. Rotate the carriage handles (9 & 18) downward to stop the dolly from moving.

This makes it easier to push the motorcycle onto the dolly.

2. Remove the stopper rod (10) from one end.

3. Push the motorcycle on to the dolly.

The kick stand should be on the same side as the side table (7).

4. Replace the stopper rod (10).

Secure the motorcycle to the dolly using straps (not supplied) to prevent the motorcycle toppling over whilst being moved.

5. Rotate the carriage handles (9 & 18) upwards to allow the dolly to be moved again.

6. ALWAYS have the carriage handles in the down position when working on the motor cycle, to stop the dolly from moving.

SPECIFICATIONS

Model Number MCD1

Maximum Load 1250 lbs (567 kg)

Weight 30.3 kg

Maximum Tyre width 200 mm

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