Clarke 6012835 RC200 Three Phase Converters Instructions PDF

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Summary of Content for Clarke 6012835 RC200 Three Phase Converters Instructions PDF

M O

D EL N

O : PC

35 a nd

PC 50

PA RT N

o : 6012805 a

nd 6012810

0404

TH REE PH

A SE C

O N

V ERTERS

M O

D EL N

o s: RC

50 RC 100 RC

150 RC 200

PA RT N

o s: 6012820 6012825 6012830 6012835

TH REE PH

A SE C

O N

V ERTERS

O P

ER A

TIN G

& M

A IN

TEN A

N C

E

IN STR

U C

TIO N

S

-2-

This device is O N

LY suitable for use w

ith 3-phase 400-415 volt electric m otors

C o

nte nts

Pa g

e Sp

e c

ific a

tio n

s.................................................................................. 2

Sa fe

ty ...............................................................................................

4

In sta

lla tio

n .......................................................................................

5

O p

e ra

tio n

........................................................................................ 6

M a

in te

n a

n c

e ..................................................................................

7

P a

rts List ...........................................................................................

7

D e

c la

ra tio

n o f C

o nfo

rm ity

Sp e

c ific

a tio

ns

M od

el RC

50 RC

100 RC

150 RC

200

Pa rt N

o :

6012820 6012825

6012830 6012835

D im

e nsio

ns: 500x350x500

600x400x600 750x485x800

750x485x800

W e

ig ht:

70kg 110kg

165kg 195kg

Inp ut Vo

lta g

e :

230 va c

50hz 230 va

c 50hz

230 va c

50hz 230 va

c 50hz

M A

X . Inp

ut C urre

nt: 20A

30A 45A

60A

O utp

ut Vo lta

g e

: 3ph 400 - 415 VA

C 3ph 400 - 415 VA

C 3ph 400 - 415 VA

C 3ph 400 - 415 VA

C

M a

x O utp

ut: 5 H

P 10 H

P 15H

P 20H

P

Ple a

se no

te tha

t the d

e ta

ils a nd

sp e

c ific

a tio

ns c o

nta ine

d he

re in a

re c

o rre

c t a

t the tim

e o

f g o

ing to

p rint. H

o w

e ve

r C LA

RKE Inte rna

tio na

l re se

rve the

rig ht to

c ha

ng e

sp e

c ific

a tio

ns a t a

ny tim e

w itho

ut p

rio r no

tic e

. A lw

a ys c

o nsult the

m a

c hine

s d a

ta p

la te

W e

d e

c la

re th

a t th

is p ro

d u

c t c

o m

p lie

s w ith

th e

fo llo

w in

g Sta

n d

a rd

s/D ire

c tive

s:

73/23/EEC

89/336/EEC

D e

sc rip

tio n

: 3-P

h a

se R

o ta

ry C o

n ve

rte r

M o

d e

l N o

s: R

C 50, R

C 100, R

C 150, R

C 200

sig n

e d

.................................................. -7-

PA RTS &

SERV IC

E TEL: 020 8988 7400 o

r e -m

a il a

s fo llo

w s:

PA RTS: Pa

rts@ c

la rke

inte rna

tio na

l.c o

m SERV

IC E: Se

rvic e

@ c

la rke

inte rna

tio na

l.c o

m

N O

TE : There are no user serviceable parts inside this unit, should your 3 Phase C

onverter fa

il to op era

te, it w ill need

to b e returned

to your nea rest C

la rke d

ea ler for

rep a

ir.

Pa rts List

The fo

llo w

ing p

a rts a

re a

va ila

b le

fro m

C LA

RKE Inte rna

tio na

l (se e

c o

nta c

t d e

ta ils b

e lo

w )

1 R

C 50001

A m

m e

te r 20 A

m p

1

1 R

C 10001

A m

m e

te r 30 A

m p

1

1 R

C 15001

A m

m e

te r 50 A

m p

1

1 R

C 20001

A m

m e

te r 60 A

m p

1

2 R

C 50002

Fu se

d Iso

la to

r 20 A m

p 1

2 R

C 10002

Fu se

d Iso

la to

r 30 A m

p 1

2 R

C 15002

Fu se

d Iso

la to

r 45 A m

p 1

2 R

C 20002

Fu se

d Iso

la to

r 60 A m

p 1

3 R

C 50003

A m

b e

r N e

o n

1

4 R

C 50004

G re

e n

Sta rt Bu

tto n

1

5 R

C 50005

R e

d Sto

p Bu

tto n

1

Ite m

P a

rt N o

D e

sc rip

tio n

Q ty

M a

inte na

nc e

In sp

e c

t a ll c

a b

le s re

g u

la rly to

e n

su re

th e

y a re

in p

e rfe

c t c

o n

d itio

n . C

a b

le s w

h ic

h a

re c

ra c

ke d

o r d

a m

a g

e d

in a

n y w

a y, m

u st b

e re

n e

w e

d .

Th e

re a

re n

o u

se r m

a in

te n

a n

c e

ta sks to

b e

c a

rrie d

o u

t, o th

e r th

a n

th e

a b

o ve

.

It sh o

u ld

b e

n o

te d

h o

w e

ve r, th

a t so

m e

in te

rn a

l c o

m p

o n

e n

ts d o

h a

ve a

life c

yc le

o f a

p p

ro x. 3000 h

o u

rs. W e

stro n

g ly re

c o

m m

e n

d th

e re

fo re

, th a

t a re

c o

rd b

e ke

p t,

b y th

e e

n d

u se

r, o f th

e m

a c

h in

e s u

sa g

e , a

n d

th e

u n

it re tu

rn e

d to

C la

rke In

te rn

a tio

n a

l fo r se

rvic in

g w

h e

n a

p p

ro a

c h

in g

3000 h o

u rs o

f u se

.

A n

in d

ic a

tio n

o f th

e in

te rn

a l c

o m

p o

n e

n ts re

a c

h in

g th

e e

n d

o f th

e ir life

, is th e

re a

d in

g o

n th

e a

m m

e te

r, w h

e n

sw itc

h in

g O

N ....it sh

o u

ld b

e n

o m

o re

th a

n 5 a

m p

s. Sh

o u

ld th

e re

a d

in g

b e

sig n

ific a

n tly h

ig h

e r, sw

itc h

O FF a

n d

c o

n ta

c t C

LA R

K E

In te

rn a

tio n

a l.

-3-

Plea se rea

d these instructions ca

refully b efore op

era ting

the C onverter

Th a

n k yo

u fo

r p u

rc h

a sin

g th

is C LA

RKE Sin g

le to

3 P h

a se

R o

ta ry C

o n

ve rte

r. Be

fo re

u sin

g th

e d

e vic

e , p

le a

se re

a d

th is m

a n

u a

l th o

ro u

g h

ly a n

d c

a re

fu lly fo

llo w

a ll in

stru c

tio n

s g ive

n . Th

is is fo r yo

u r o

w n

sa fe

ty a n

d th

a t o

f o th

e rs a

ro u

n d

yo u

, a n

d is a

lso to

h e

lp yo

u a

c h

ie ve

lo n

g a

n d

tro u

b le

fre e

se rvic

e fro

m yo

u r n

e w

p ro

d u

c t.

C LA

RKE G U

A RA

N TEE

Th is C

LA R

K E p

ro d

u c

t is g u

a ra

n te

e d

a g

a in

st fa u

lty m a

n u

fa c

tu re

fo r a

p e

rio d

o f 12 m

o n

th s fro

m th

e d

a te

o f p

u rc

h a

se . P

le a

se ke

e p

yo u

r re c

e ip

t a s p

ro o

f o

f p u

rc h

a se

.

Th is g

u a

ra n

te e

is in va

lid if th

e p

ro d

u c

t is fo u

n d

to h

a ve

b e

e n

a b

u se

d o

r ta

m p

e re

d w

ith in

a n

y w a

y, o r n

o t u

se d

fo r th

e p

u rp

o se

fo r w

h ic

h it w

a s

in te

n d

e d

.

Fa u

lty g o

o d

s sh o

u ld

b e

re tu

rn e

d to

th e

ir p la

c e

o f p

u rc

h a

se , n

o p

ro d

u c

t c

a n

b e

re tu

rn e

d to

u s w

ith o

u t p

rio r p

e rm

issio n

.

Th is g

u a

ra n

te e

d o

e s n

o t a

ffe c

t yo u

r sta tu

to ry rig

h ts.

IM PO

RTA N

T! W

hen selecting a

Rota ry C

onverter, first d ecid

e up on the la

rg est m

otor for w

hich it w ill b

e used , then d

oub le tha

t fig ure, this d

eterm ines the size of the

converter req uired

. i.e. if the la rg

est m otor is 5H

P, then the converter req uired

to run it w ould

b e a

10H P m

od el.

Extra ca

re should b

e ta ken w

here m a

chinery w hich sta

rts und er loa

d is to b

e d

riven, eg . Vehicle lifts, C

om p

ressors etc. A ra

tio of 3:1 m a

y b e necessa

ry in these ca

ses. A

lterna tively, the C

onverter m ust b

e eq ua

l to or exceed the tota

l H P for a

ny num

b er of m

otors to b e run. i.e. a

5H P, 3H

P a nd

2H P m

otor could a

ll b e run

from one 10H

P converter, p rovid

ed the m

otors d o not sta

rt und er loa

d .

Th is ra

n g

e o

f c o

n ve

rte rs is su

ita b

le fo

r u se

in th

e fo

llo w

in g

situ a

tio n

s:

a .

w ith

m o

to rs w

h ic

h a

re sto

p p

e d

a n

d sta

rte d

in fa

irly ra p

id su

c c

e ssio

n

b .

w ith

a m

a c

h in

e c

o n

sistin g

o f m

u ltip

le m

o to

rs

c .

m a

c h

in e

s w ith

d ig

ita l c

o n

tro l c

irc u

its o r re

a d

o u

ts

d .

w ith

b id

ire c

tio n

a l m

a c

h in

e ry, i.e

. a n

y m a

c h

in e

th a

t h a

s b o

th fo

rw a

rd a

n d

re ve

rse a

c tio

n a

s a n

in te

g ra

l p a

rt o f its a

c tio

n

e .

w ith

e le

c tric

w e

ld e

rs, a rc

, m ig

, tig a

n d

p la

sm a

c u

tte rs, g

u illo

tin e

s, p re

sse s,

m u

lti h e

a d

c u

ttin g

m a

c h

in e

s, w h

e e

l b a

la n

c e

rs, tyre c

h a

n g

e rs, p

rin tin

g p

re sse

s, p

a c

kin g

m a

c h

in e

ry e tc

.

f. w

ith m

o re

th a

t o n

e m

a c

h in

e to

b e

ru n

a t a

tim e

1. Be

fo re

c o

n n

e c

tin g

th e

m o

to r to

th e

c o

n ve

rte r, sw

itc h

th e

c o

n ve

rte r O

N a

t th

e m

a in

s su p

p ly, th

e n

a t th

e fu

se d

iso la

to r.

2. P

re ss th

e G

R EEN

b u

tto n

to sta

rt th e

in te

rn a

l p ilo

t m o

to r. Th

is sh o

u ld

c a

u se

th e

a m

b e

r la m

p to

illu m

in a

te .

IM PO

RTA N

T! The a m

m eter rea

d ing

should b

e low on the sca

le....2 to 5 a m

p s

only. If the rea d

ing is hig

h, sw itch O

FF the converter a nd

conta ct C

LA RKE

Interna tiona

l. (See M a

intena nce)

3. Sw

itc h

th e

c o

n ve

rte r O

FF, th e

n in

se rt th

e 4-p

in p

lu g

fro m

th e

m o

to r in

to th

e R

ED c

a p

p e

d so

c ke

t o n

th e

fro n

t p a

n e

l. Sw itc

h O

N a

g a

in .

4. Yo

u a

re n

o w

re a

d y to

sta rt th

e m

o to

r. If it d o

e s n

o t sta

rt, SW ITC

H O

FF th e

c o

n ve

rte r, re

m o

ve th

e 4-p

in o

u tle

t p lu

g a

n d

sw a

p th

e w

ire s in

p o

sitio n

s L2 a n

d L3. R

e fit th

e p

lu g

, sw itc

h O

N th

e c

o n

ve rte

r a n

d sta

rt th e

m o

to r.

O p

e ra

tio n

-6-

4-

W A

RN IN

G A

s w ith a

ll m a

c hine

ry, the re

a re

c e

rta in ha

za rd

s invo lve

d w

ith the ir o

p e

ra tio

n a

nd use

. Exe rc

ising re

sp e

c t a

nd c

a utio

n w ill c

o nsid

e ra

b ly le

sse n the

risk o f

p e

rso na

l injury. H o

w e

ve r, if no

rm a

l sa fe

ty p re

c a

utio ns a

re o

ve rlo

o ke

d , o

r ig

no re

d , se

ve re

p e

rso na

l injury to the

o p

e ra

to r a

nd /o

r se ve

re d

a m

a g

e to

e q

uip m

e nt, m

a y re

sult.

FA ILU

RE TO FO

LLO W

TH ESE RU

LES M AY RESU

LT IN SERIO

U S

PERSO N

A L IN

JU RY.

Sa fe

ty Pre c

a utio

ns

Sp e

c ia

l c a

re is ta

ke n

d u

rin g

a ll sta

g e

s o f m

a n

u fa

c tu

re to

e n

su re

th a

t yo u

r C la

rke C

o n

ve rte

r re a

c h

e s yo

u in

g o

o d

c o

n d

itio n

.

IM PO

RTA N

T

Be fo

re using

this e q

uip m

e nt, it is in yo

ur o w

n inte re

st a nd

o the

rs a ro

und yo

u, tha t

yo u re

a d

a nd

c o

m p

ly w ith A

LL the info

rm a

tio n g

ive n w

ithin.

N EV

ER o

p e

n o

r re m

o ve

a n

y c o

ve rs o

n th

is e q

u ip

m e

n t w

h ile

it is still c o

n n

e c

te d

to th

e m

a in

s.

N EV

ER o

p e

ra te

th is e

q u

ip m

e n

t w ith

a n

y p a

n e

ls o p

e n

o r re

m o

ve d

.

N EV

ER a

tte m

p t to

m a

ke re

p a

irs to th

is e q

u ip

m e

n t, C

o n

ta c

t yo u

r lo c

a l d

e a

le r o

r C

la rke

In te

rn a

tio n

a l Se

rvic e

D e

p a

rtm e

n t o

n 020 8556 4443 sh

o u

ld th

e u

n it fa

il, fo r a

n y re

a so

n .

N EV

ER u

se in

w e

t o r d

a m

p e

n viro

n m

e n

ts.

N EV

ER a

tte m

p t to

sta rt a

m o

to r w

h ic

h is g

re a

te r th

a n

h a

lf th e

size o

f th e

c o

n ve

rte r.

N EV

ER e

xc e

e d

th e

m a

x. c u

rre n

t ra tin

g (se

e In

sta lla

tio n

)

A LW

AYS try to

site th

e c

o n

ve rte

r a s n

e a

r a s p

o ssib

le to

th e

la rg

e st m

o to

r to b

e ru

n .

i.e . ke

e p

th e

c a

b le

ru n

a s sh

o rt a

s p o

ssib le

.

A LW

AYS c

h e

c k to

e n

su re

th e

a m

m e

te r is in

th e

LO W

p o

sitio n

, o n

c e

sw itc

h e

d O

N ,

a n

d BEFO

R E sta

rtin g

a n

y m a

c h

in e

ry (se e

M a

in te

n a

n c

e ).

W h

ilst th is u

n it h

a s b

e e

n b

u ilt a

n d

te ste

d in

o u

r fa c

to ry b

e fo

re b

e in

g d

isp a

tc h

e d

to c

o m

p ly w

ith c

u rre

n t EM

C re

g u

la tio

n s, th

e u

se r is re

sp o

n sib

le fo

r in sta

llin g

a n

d u

sin g

it a c

c o

rd in

g to

th e

m a

n u

fa c

tu re

rs in stru

c tio

n s. If e

le c

tro m

a g

n e

tic d

istu rb

a n

c e

s a

re d

e te

c te

d th

e n

it sh a

ll b e

th e

re sp

o n

sib ility o

f th e

u se

r to re

so lve

th e

situ a

tio n

. In

so m

e c

a se

s it c o

u ld

in vo

lve c

o n

stru c

tin g

a n

e le

c tro

m a

g n

e tic

sc re

e n

e n

c lo

sin g

th e

p o

w e

r so u

rc e

, a n

d th

e w

o rk c

o m

p le

te w

ith a

sso c

ia te

d in

p u

t filte rs. In

a ll c

a se

s e

le c

tro m

a g

n e

tic d

istu rb

a n

c e

s m u

st b e

re d

u c

e d

to th

e p

o in

t w h

e re

th e

y a re

n o

lo n

g e

r tro u

b le

so m

e .

IM PO

RTA N

T

H EA

LTH A

N D

SA FETY, A

N D

IEE REG U

LA TIO

N S M

U ST BE O

BSERV ED

A T A

LL TIM ES.

-5-

Insta lla

tio n

W e

re c

o m

m e

n d

th a

t th e

in sta

lla tio

n o

f th is e

q u

ip m

e n

t is c a

rrie d

o u

t b y a

q u

a lifie

d e

le c

tric ia

n , w

h o

h a

s a fu

ll u n

d e

rsta n

d in

g o

f in d

u stria

l sw itc

h in

g a

p p

lic a

tio n

s.

It is th e

u se

rs re sp

o n

sib ility to

p ro

vid e

a d

e q

u a

te p

ro te

c tio

n fo

r th e

m o

to r to

b e

d rive

n , a

n d

to e

n su

re th

a t th

e su

p p

ly a n

d c

a b

lin g

is o f su

ffic ie

n t c

a p

a c

ity to e

n a

b le

th e

m o

to r to

sta rt w

ith o

u t c

a u

sin g

u n

d u

e su

p p

ly d istu

rb a

n c

e s d

u e

to a

vo lta

g e

d ro

p .

Be fo

re in

sta llin

g th

is e q

u ip

m e

n t, c

a re

fu l c

o n

sid e

ra tio

n m

u st b

e g

ive n

to th

e lo

c a

tio n

in w

h ic

h it is to

b e

u se

d , a

lso w

h a

t m a

c h

in e

ry it is in te

n d

e d

to ru

n , su

c h

a s d

rills, la

th e

s, m illin

g m

a c

h in

e s a

n d

c irc

u la

r sa w

s e tc

., (se e

IM P

O R

TA N

T n o

te o

n p

a g

e 2).

C h

e c

k d e

ta ils o

n c

o n

ve rte

r ra tin

g p

la te

a re

c o

m p

a tib

le w

ith th

e e

le c

tric su

p p

ly a

n d

th e

m a

c h

in e

to b

e d

rive n

. (M a

c h

in e

d e

ta ils sh

o u

ld b

e fo

u n

d o

n th

e m

o to

r d

a ta

p la

te ).

O n

c e

th e

lo c

a tio

n h

a s b

e e

n e

sta b

lish e

d , e

n su

rin g

th e

c a

b le

ru n

fro m

c o

n ve

rte r

to m

a c

h in

e is a

sh o

rt a s p

o ssib

le , th

e in

sta lla

tio n

m a

y b e

c a

rrie d

o u

t a s fo

llo w

s:

N ote:

1. The converter w

ill only supply a 3 phase, 3 line load as standard, if a neutral is required. C

ontact your nearest dealer or C larke Service for advice.

2. C

a b

le sizes (converter to m otor) b

elow a

re the m inim

um sizes for up

to 20 m

etres. For ca b

les over this leng th, refer to the current IEE reg

ula tions.

Sup p

ly - 230 Vo lts

M o

d e

l H

P kW

Fuse (A

) C

a b

le Size

RC 50

5H P

3.7kW 20a

m p

2.5m m

2

RC 100

10H P

7.5kW 35a

m p

6m m

2

RC 150

15H P

11.0kW 45a

m p

10m m

2

RC 200

20H P

15.0kW 60a

m p

10m m

2

C o

n n

e c

t th e

c o

n ve

rte r to

a su

ita b

le 230 vo

lt A C

sin g

le p

h a

se su

p p

ly in a

c c

o rd

a n

c e

w ith

th e

d a

ta sh

o w

n a

b o

ve , via

th e

sin g

le p

h a

se , fu

se d

iso la

to r o

n th

e le

ft sid e

o f

th e

fro n

t p a

n e

l. (Re fe

r to d

ia g

ra m

o n p

a g

e 6)

A n

y d o

u b

t, c o

n ta

c t a

q u

a lifie

d e

le c

tric ia

n , D

O N

O T a

tte m

p t to

c o

n n

e c

t th is

e q

u ip

m e

n t, u

n le

ss yo u

a re

fu lly c

o m

p e

te n

t to d

o so

. C o

n n

e c

tio n

sh o

u ld

b e

a s

fo llo

w s:

Live (Bro

w n

)......................................................Te rm

in a

l L (R e

d )

Ea rth

(G re

e n

/Ye

Manualsnet FAQs

If you want to find out how the 6012835 Clarke works, you can view and download the Clarke 6012835 RC200 Three Phase Converters Instructions on the Manualsnet website.

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