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Burstner Premio Life 2021 Instruction Manual PDF
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Summary of Content for Burstner Premio Life 2021 Instruction Manual PDF
Instruction Manual
BRSTNER
GB
Premio Life
Premio
Premio Plus
Averso
Averso Plus
2 Premio
Travel in comfort and convenience - your home on four wheels
Welcome to the group of caravan owners!
Congratulations on the purchase of your new BRSTNER caravan!
You have purchased a high-quality, reliable and elegant vehicle that offers special advantages and extraordinary comfort.
Our employees extend their best wishes for your satisfaction when travelling, on holiday, or in your free-time; we are confident that you will always enjoy pleasant hours in your new home on wheels.
Index
Brstner GmbH Weststrae 33 D-77694 Kehl Tel.: +49 7851 85 - 0 Fax: +49 7851 85 - 201 E-mail: info@buerstner.com Internet: www.buerstner.com
Version: 24.09.2018
Art. No. 2540894
Created by: gds GmbH global document solutions www.gds.eu
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1 Introduction ........................................................................................................... 7
1.1 Technical documentation ............................................................................. 8
1.2 Explanation of symbols used ....................................................................... 9
1.3 Vehicle registration ..................................................................................... 11
1.4 Keys ........................................................................................................... 11
2 Safety ................................................................................................................... 12
2.1 Intended use ............................................................................................... 12
2.2 Responsibility of the vehicle owner ............................................................ 13
2.3 General requirements ................................................................................ 14
2.4 Fire safety ................................................................................................... 15
2.5 Traffic safety ............................................................................................... 16
2.5.1 Vehicle ........................................................................................... 16
2.5.2 Load ............................................................................................... 20
2.5.3 Driving ............................................................................................ 21
2.6 Operational reliability .................................................................................. 23
2.6.1 Gas supply ..................................................................................... 23
2.6.2 Electrical system ............................................................................ 26
2.6.3 Sanitary system ............................................................................. 29
2.7 Environmental protection ........................................................................... 31
3 Technical data ..................................................................................................... 32
3.1 Caravan body ............................................................................................. 32
3.2 Built-in devices ........................................................................................... 32
3.3 Loads .......................................................................................................... 33
3.4 Nameplate .................................................................................................. 33
4 Driving ................................................................................................................. 34
4.1 Loading the vehicle .................................................................................... 34
4.1.1 Terminology and specifications ..................................................... 34
4.1.2 Calculating the maximum load ....................................................... 35
4.1.3 Loading and stowing luggage ........................................................ 36
4.1.4 Reviewing the check list ................................................................. 37
4.2 Checking the vehicle .................................................................................. 38
4.3 Coupling the caravan and the towing vehicle ............................................ 39
4.3.1 Prerequisites for coupling .............................................................. 39
4.3.2 12 V power supply in towing operation .......................................... 40
4.3.3 Coupling with "AL-KO" safety coupling .......................................... 42
4.3.4 Uncoupling with "AL-KO" safety coupling ...................................... 44
4.3.5 "AL-KO" ATC stabiliser system (optional) ...................................... 44
4.4 Travelling and parking ................................................................................ 45
4.5 Parking the caravan at the destination ....................................................... 47
4.5.1 Parking the caravan ....................................................................... 47
4.5.2 Extending and retracting the support elements ............................. 48
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5 Overview ............................................................................................................. 50
5.1 Caravan body ............................................................................................ 52
5.1.1 Keys .............................................................................................. 52
5.1.2 One-piece entrance door .............................................................. 53
5.1.3 Two-piece entrance door .............................................................. 53
5.1.4 Door and hatch locks .................................................................... 58
5.1.5 Window . ....................................................................................... 60
5.1.6 Air conditioning system (optional) ................................................. 62
5.1.7 Skylights ........................................................................................ 62
5.1.8 Awning fastening ........................................................................... 63
5.1.9 Multifunction light switch ............................................................... 64
5.1.10 Heating system function switch, floor heating and filling levels .... 64
5.1.11 Smoke alarm ................................................................................. 64
5.2 Furnishings ................................................................................................ 65
5.2.1 Sitting area .................................................................................... 65
5.2.2 Sleeping area ................................................................................ 66
5.2.3 Bathroom ....................................................................................... 67
5.2.4 Kitchen area .................................................................................. 70
5.3 Storage compartments .............................................................................. 71
5.3.1 Closets and compartments ........................................................... 71
5.3.2 Waste container ............................................................................ 75
5.3.3 TV bracket ..................................................................................... 75
5.4 Technical equipment ................................................................................. 76
5.4.1 Electrical system ........................................................................... 76
5.4.1.1 Supply battery ................................................................. 79
5.4.2 Gas supply .................................................................................... 89
5.4.3 Heater ............................................................................................ 93
5.4.3.1 TRUMA heater ................................................................ 93
5.4.4 Fresh water and waste water system ........................................... 95
5.4.5 Water heater .................................................................................. 97
5.4.5.1 TRUMA heater and TRUMA water heater system ......... 98
6 Camping .............................................................................................................. 99
6.1 Setting up the caravan ............................................................................... 99
6.1.1 Establishing the power connection ............................................... 99
6.1.2 Filling the fresh water tank ............................................................ 99
6.1.3 Draining fresh water .................................................................... 101
6.1.4 Draining the waste water ............................................................. 101
6.1.5 Changing the gas bottle (standard) ............................................. 103
6.1.6 Gas supply maintenance (general) ............................................. 106
6.1.7 Changing the smoke detector battery ......................................... 106
6.2 Airing ........................................................................................................ 107
6.3 Heating and water heating ...................................................................... 113
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6.3.1 TRUMA heater ............................................................................. 113
6.3.2 Water heater ................................................................................ 118
6.3.2.1 TRUMA heater and TRUMA water heater system ........ 119
6.4 Sitting and sleeping .................................................................................. 121
6.4.1 Converting the sitting area ........................................................... 121
6.4.2 Folding console as bed extension ............................................... 125
6.4.3 Setting up the lighting .................................................................. 126
6.5 Bathroom .................................................................................................. 127
6.5.1 Using the shower and washbasin ................................................ 127
6.5.2 Flushing, DOMETIC system ........................................................ 127
6.6 Kitchen area ............................................................................................. 129
6.6.1 Using the combination ceramic hob ............................................. 129
6.6.2 Using the oven with grill function (optional) ................................. 131
6.6.3 Using the Thetford refrigerator ..................................................... 133
6.6.4 Using the Dometic refrigerator ..................................................... 135
7 Maintenance ...................................................................................................... 138
7.1 Exterior cleaning ....................................................................................... 138
7.2 Interior cleaning ........................................................................................ 139
7.3 Supply battery (optional) .......................................................................... 139
7.4 Preparing the caravan for periods of non-use .......................................... 140
8 Maintenance and inspection ........................................................................... 142
8.1 Maintenance schedule ............................................................................. 143
8.2 Inspection schedule ................................................................................. 144
8.3 Wheels and tyres...................................................................................... 145
8.3.1 Changing wheels ......................................................................... 149
8.3.2 Tyre pressure table ...................................................................... 153
9 Malfunctions ..................................................................................................... 156
9.1 Caravan body ........................................................................................... 156
9.2 Electrical system ...................................................................................... 157
9.2.1 Malfunctions in standard equipment ............................................ 157
9.2.2 Faults of the stand-alone package (optional) .............................. 158
9.2.3 Changing light bulbs .................................................................... 159
9.3 Gas supply ............................................................................................... 162
9.4 Hob ........................................................................................................... 162
9.5 Heater and hot water ................................................................................ 163
9.5.1 Malfunctions, TRUMA heater ....................................................... 163
9.6 Refrigerator .............................................................................................. 163
9.7 Fresh water and waste water system....................................................... 164
10 Tightness guarantee ........................................................................................ 165
10.1 Guarantee certificate ................................................................................ 165
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10.2 Guarantee conditions and terms ............................................................. 165
10.3 Inspection schedule and inspection certificates ...................................... 169
10.3.1 Vehicle data ................................................................................. 169
10.3.2 Leak test after 12 months ............................................................ 170
10.3.3 Leak test after 24 months ............................................................ 171
10.3.4 Leak test after 36 months ............................................................ 172
10.3.5 Leak test after 48 months ............................................................ 173
10.3.6 Leak test after 60 months ............................................................ 174
10.3.7 Leak test after 72 months ............................................................ 175
10.3.8 Leak test after 84 months ............................................................ 176
10.3.9 Leak test after 96 months ............................................................ 177
10.3.10 Leak test after 108 months .......................................................... 178
11 Index .................................................................................................................. 179
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1 Introduction
Before the first trip Your dealer will provide extensive instruction in all important functions when your vehicle is transferred to you so that you can properly operate and use your vehicle at any time.
In addition, this operating manual provides important information for using the vehicle and equipment. Carefully read this operating manual prior to using your caravan for the first time. Always comply with the instructions and safety instructions contained in this operating manual!
Strictly comply with the instructions in the accompanying operating manuals provided by the manufacturers of the built-in devices!
In an emergency situation: Help...! If there are questions about operation, care, maintenance or repair, you can contact your nearest authorised dealer with confidence. Contact data is available in the dealer directory provided.
The dealers know your vehicle and are familiar with our latest innovations and they can provide prompt and expert assistance.
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1.1 Technical documentation
The following vehicle documents are in the document case:
Manufacturer documentation Operating manual with inspection booklet for tightness guarantee
Dealer directory
Supplemental documents Operating and installation instructions - refrigerator
Guarantee and information documentation for heater and boiler
Operating manual for the sanitary system
Operating manual for the built-in liquefied petroleum gas (LPG) hob
Test certificate for LPG systems with inspection tags
Operating manual for the sanitary system
Topicality We continuously work on further enhancing the performance characteristics of our caravans. Thus we reserve the right to make changes in shape, equipment and technology on the vehicle compared to the information provided in this operating manual Descriptions are for the equipment known and installed at the time this manual went to press. Consequently, no claims against the manufacturer can be derived based on the content of this manual.
Retention The operating manual and all accompanying documents concerning the vehicle and the installed devices are considered to be a fixed component of your vehicle. They must always be accessible to all users.
Keep this operating manual and associated documents on hand in the vehicle.
Transfer all documents to the next owner if the vehicle is sold. If loaning the vehicle to a third party provide the documents to the user.
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1.2 Explanation of symbols used
Safety and warning signs Important instructions are especially marked by symbols and signal term. Comply exactly with the specified instructions to prevent personal injury, material damage and environmental damage.
DANGER
Danger to life and/or severe damage to health
This symbol combined with the "DANGER" signal term identifies an immediate hazard resulting in death or severe (irreversible) injuries.
WARNING
Severe damage to health
This symbol combined with the "WARNING" signal term identifies an imminent hazard potentially resulting in death or severe (irreversible) injuries.
CAUTION
Damage to health
This symbol combined with the "CAUTION" signal term identifies an hazard potentially resulting in slight (reversible) injuries.
CAUTION
Damage to property
This symbol combined with the "ATTENTION" signal term identifies a situation that may cause to damages to the product or objects in its vicinity.
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Tips and recommendations NOTICE
This symbol combined with the "NOTE" signal term identifies useful tips and recommendations for the efficient handling of the vehicle and its equipment.
Environmental protection NOTICE
This symbol combined with the "NOTE" signal term identifies important information regarding an environmentally conscious behaviour.
Directions The "right", "left", "front", and "rear" directions always refer to the view in driving direction.
Dimensions and weights are rounded ("approximate" information).
Only a selection of special options ("optional") is listed. Always refer to the supplemental documents.
Terms Caravan, vehicle
Refers to the entire vehicle from the draw-bar to the rear lights, including chassis and caravan body.
Caravan body
Refers to the superstructure mounted on the chassis, including all systems and furnishings.
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1.3 Vehicle registration
Obligation to register Pursuant to applicable national regulations, your vehicle must be registered with the relevant authority. Registration is issued by the vehicle licensing organization of your local government.
Required documents For registration you require:
Registration certificate part I (vehicle registration certificate)
Registration certificate part II (vehicle title document)
COC document (European certificate of conformity)
Insurance verification
Verification of inspection (MOT certificate)
ID card or passport
Registration authority (if registered by a third party)
Registration application if required
The registration certificate part II also serves as the holder's verification of ownership. Do not keep it in the vehicle!
The vehicle documents (registration certificate part I, insurance slip and MOT certificate) are considered to be the proof of authorisation for the use of the vehicle and must be carried during its use. Never store any vehicle documents in or at the vehicle!
Vehicle license Holders are provided at the rear for attachment of the license plate.
Note that in some countries, in addition to the country code shown on the license plate, a separate nationality tag is also prescribed.
G
1.4 Keys
When you pick up your vehicle, you are given three keys:
Entry door to the caravan body
Gas locker lid
Intake port for the fresh water tank
Sanitary system compartment
Additional service hatch(es) (if present)
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2 Safety
This section lists all the important safety aspects for optimal protection of persons in the vehicle, and for safe and trouble-free use of the furnishings.
Moreover, the following sections include additional safety instructions for avoiding imminent dangers when using devices and equipment.
Always comply with the handling instructions specified and keep the pictograms, signs, and texts that are affixed to the built-in equipment in a legible condition.
2.1 Intended use
The caravan is designed exclusively for private habitation purposes and transport of travel luggage, and it can be used in public traffic in accordance with the provisions of the German Road Traffic Act and the German Road Traffic Registration Act.
The caravan must not be used for commercial transport of persons and/or goods.
Transporting unsecured loads and/or packed goods that are not used as travel luggage is not permitted.
Passengers are not allowed to be in the caravan when the vehicle is in motion. Every passenger must be seated in the towing vehicle with seat belts fastened during the trip.
The gross vehicle weight rating and the gross axle weight rating per axle should not be exceeded.
Any use of the caravan other than that described herein is prohibited and is considered to be improper use.
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2.2 Responsibility of the vehicle owner
The vehicle has been designed and built in accordance with state of the art and in accordance with recognised safety-related rules.
Nevertheless if the instructions in the operating manual are not followed serious personal injury, significant material damage to or on the vehicle or environmental damage can occur.
Consequently the vehicle owner is obligated:
To always keep the vehicle in technically faultless and road- safe condition.
To exactly follow the instructions in the operating manual, and to ensure that all passengers comply with the instructions contained in the operating manual.
To comply with the specified service intervals and to ensure that the legally prescribed tests and inspections are executed.
To have the gas supply regularly inspected by an authorised service operation pursuant to applicable regulations.
Not to make any unauthorised modifications to the vehicle or to the caravan body.
To have technical problems that may adversely affect the safety of people and/or public road transport to be remedied immediately by specialist personnel.
To always act in an environmentally responsible manner.
To stay informed of current regulations and laws that can contain additional obligations.
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2.3 General requirements
For your own safety and the safety of your passengers always comply with the following instructions:
People must travel in the towing vehicle, and never in the caravan body.
Travel with the caravan only when it is technically sound and fully roadworthy.
Prior to every trip, ensure the technically sound condition of the vehicle.
Always comply with the operating instructions and traffic regulations.
Always secure the vehicle when parking and leaving.
. Engage the parking brake. Lock all doors, hatches and windows.
Always ensure adequate ventilation of the vehicle.
Always ensure clear air flow through the forced ventilation openings.
Thoroughly ventilate the living area when cooking or heating.
Exercise caution when using doors and hatches. There is danger of crushing injuries.
Pay attention to passage heights when entering and exiting, and performing cleaning and maintenance work. There is danger of crushing and impact injuries.
Always be prepared to respond to accidents.
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2.4 Fire safety
Avoid fire and fire propagation! Always keep the smoke alarm, located in the ceiling of the caravan body, in functional condition.
Prior to using the vehicle for the first time, remove the protective foil from the block battery in the smoke alarm and connect the block battery to activate the smoke alarm.
Do not hook things into the openings on the smoke alarm housing, or cover the openings on the housing.
Replace the battery installed in the smoke alarm on a regular basis.
Replace the installed smoke alarm with a new smoke alarm every 10 years at the latest.
Always carry an approved and tested dry-powder fire extinguisher (at least 1 kg) in the vehicle (not included in the scope of delivery).
Always keep fire extinguisher in reach and have it tested regularly. Be aware of the test date.
Avoid fire hazards! Never leave children alone in the vehicle.
Keep flammable materials away from the heater and hob.
Never use portable heating and cooking devices.
Never cover electrical components that can develop heat during operation (e.g. charger, electric block, lights).
Never modify the electrical equipment or to the liquid petroleum gas (LPG) system. Have all repairs performed by qualified personnel.
Act appropriately if there is a fire! If the smoke alarm trips or if you detect signs of a fire in the vehicle:
Evacuate vehicle passengers without delay. If necessary provide first-aid.
Switch off the power supply and disconnect it from the mains.
. Close the gas bottle valves.
Secure the danger zone around the vehicle.
Sound the alarm and call the fire department.
Fight the fire, if this is possible without danger.
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2.5 Traffic safety
Driving in public traffic always demands special caution and attentiveness. Always comply with locally applicable traffic regulations, the operating guidelines for the vehicle and the following instructions!
2.5.1 Vehicle
Dimensions and weight
Caravan and towing vehicle together comprise a rig with large dimensions and heavy weight. The driving and braking behaviour of the rig differ significantly from that of a single vehicle.
Inappropriate behaviour in road traffic - particularly by inexperienced rig drivers - can cause accidents resulting in serious or fatal injury.
Always adjust your manner of driving and comply with the following:
Do not exceed the permissible gross vehicle weight and permissible axle load when loading the vehicle ( nameplate)
Compared to your car, the rig has a longer braking distance.
If the automatic vehicle stabilization device - if present - responds, stay calm and slow down.
Prior to driving into parking facilities, underpasses, bridges, tunnels, or vehicle decks of ferries, note the passage dimensions as well as height and width information.
Comply with local driving restrictions or special driving instructions for caravans.
Due to the load or attachment of accessories, dimensions, weight and driving behaviour of the caravan can change.
When driving with the caravan attached, carry wheel chocks and use them when parking on inclines and slopes.
NOTE
Dimensions, weight and permissible load are specified in the motor vehicle registration certificate part I.
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Rig operation
Risk of injury for people in the coupling area when the caravan is coupled.
Always ensure that:
The towing vehicle has a functionally safe trailer pulling device and electrical connector coupling.
The caravan is in an operationally safe condition, has a valid license, and is designed for the towing vehicle.. Do not exceed the permissible trailer load and maximum draw-bar load ( registration certificate part I, operating manuals for the towing vehicle and the towing device).
Do not couple or uncouple caravan if the overrun brake is activated.
For couplings with removable towing ball ensure that the towing ball is properly fastened ( operating manual provided with the towing device).
Always proceed with caution when coupling or uncoupling the caravan.
Ensure that a helper standing away from the towing vehicle assists the driver of the towing vehicle in approaching the caravan coupling.
Ensure that no one is in the caravan and that no one is in the space between towing vehicle and caravan.
Enter the danger zone between the towing vehicle and caravan only when the towing vehicle and caravan are at standstill and are both secured with parking brakes.
Immediately after coupling always check the vehicle lighting equipment and brakes on the caravan for correct function.
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Wheels and tyres Worn tyres and incorrect tyre pressures adversely affect the driving and braking behaviour of the vehicle and can cause accidents.
Always ensure that:
Rims and tyres must be approved for the vehicle ( motor vehicle registration certificate part I).
Regularly (during every refuelling stop, for example) check the proper condition and correct tyre pressure of the vehicle ( Section "Tyre pressure table")
Immediately replace worn tyres.
For the first trip, after every wheel fitting, and after every wheel change, re-tighten the lug nuts after 50 km (30 miles).
During longer trips, check the lug nuts for firm seat at regular intervals.
Tyres must not be older than six years. The same applies for spare tyres - even if they have not been used.
Use summer tyres or snow tyres in accordance with the outdoor temperatures in the country of travel.
Depending on the tyres, comply with the specified tread regulations.
Prior to a longer parking period, offload the tyres (e.g. jack up the vehicle, dismount the wheels, apply a preserving agent to the tyres and store them horizontally or on a wheel tree in a dry and frost-free location).
Brakes Defects in the braking system can cause serious accidents with fatal consequences.
Always ensure that:
Prior to each trip check brakes for functional safety, uniform response, and directional stability. Have any defects repaired immediately by an authorised specialised workshop.
Never make unauthorised changes to braking system components..
Always firmly engage the parking brake when parking the vehicle.
After a longer period of non-use ( 10 months), have the braking system checked by an authorised workshop.
When travelling with a loaded caravan, on slippery roads and on routes with gradients, always drive with utmost caution and bear in mind that driving stability and braking capacity of the rig are significantly impaired.
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Vehicle equipment Mandatory equipment
2 Wheel chocks
Depending on the local regulations in the country of initial registration, additional equipment may be pre-installed in the vehicle. For example, vehicles for initial registration in Germany contain:
1 Entry step
1 Gas pressure regulator, 30 mbar
Recommended optional equipment
2 Gas bottles, filled (11 kg or 5 kg)
1 Water canister with spout attachment or watering can
CEE connector cable for external 230 V connection
Adapter set for external power supply
Cable drum (25 m)
Fire extinguisher (minimum 1 kg content)
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2.5.2 Load
Excessive load and improper arrangement of the load adversely affect the driving characteristics and braking behaviour of the vehicle and can cause accidents.
Always ensure that you:
Do not exceed the gross vehicle weight rating ( motor vehicle registration certificate part I).
Accessories and/or special equipment options reduce the possible load.
Never exceed the maximum permissible axle loads ( nameplate).
Always evenly distribute the load in the entire vehicle. Avoid placing the load on one side.
Never place heavy objects in the cabinets or compartments so that they may suddenly shift forward when braking, performing an emergency stop, or if there is collision in the direction of travel..
Arrange the load so that its centre of gravity is as close as possible to the floor of the vehicle. Heavy and bulky objects should be placed beneath other items.
Secure loose and movable objects, such as luggage, adjustable tables and adjustable beds against shifting.
Prior to starting the trip, close cabinets and hatches and lock in place. Lock refrigerator door, sliding doors, and shower doors.
When driving at night adjust the headlight levelling control to offset the load effect.
NOTE
Information on calculating the possible load and proper arrangement of the load Section "Loading the vehicle".
ATTENTION
Vehicle damage due to excessive roof load!
The vehicle roof is not designed for heavy roof load and may collapse.
Do not climb, step or walk on the roof; do not overload.
Remove snow and ice from the vehicle's roof if parked outdoors during winter.
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2.5.3 Driving
Before the trip:
Unsecured load, a vehicle in a condition that is not ready to drive and/or technical defects can cause accidents with severe or fatal injuries.
Before starting your trip, always perform the following tasks:
Remove any branches, twigs, leaves, snow or ice from the vehicle roof.
Check the functioning of signalling and lighting equipment.
Ensure faultless functioning of brakes and steering gear.
Check rims and tyre tread for proper condition. Ensure that the tyres are inflated to the proper pressure.
Securely stow luggage and loose objects. Also ensure that the load is uniformly distributed in the vehicle.
Close and secure all inner and outer doors, service hatches, windows and skylights.
Close and secure the pop-up top, if available.
In the living area, close and secure cabinets, refrigerator doors and cover plates for the hob and sink.
Lock adjustable tables and beds.
If available, push the TV drawer back and secure. Close the hatch of the TV compartment or secure the TV drawer so that it cannot twist.
Switch the refrigerator to internal 12 V power supply.
Close the quick-action valves and the gas bottle valve.
Remove the wheel chocks and retract the vehicle supports.
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On the road Failure to comply with local traffic regulations can cause accidents with serious or fatal injuries.
When driving the towing vehicle:
Always comply with local traffic regulations.
Always adjust your driving to current road and traffic conditions and the total weight and dimensions of your rig.
Comply with driving restrictions for caravans.
Always ensure that your rig does not exceed passage dimensions such as heights and widths when entering parking facilities, underpasses, bridges, tunnels or the vehicle decks of ferries.
Never open door locks during driving.
Avoid sudden and abrupt braking.
Drive slowly and carefully on roads with damaged surfaces.
Avoid bottoming out on ramps (when entering a ferry, for example), uneven surfaces, or when driving in reverse.
After the road trip Unsecured vehicles can roll way and cause serious injury and material damage.
Always ensure the following when stopping and parking the caravan:
Never stop or park the caravan on steep slopes, embankments or gradients.
Firmly engage the parking brake first when parking and stopping the caravan. Then place the wheel chocks.
On slight embankments, inclines, or slopes, place wheel chocks in front of and behind one or more wheels. Secure the wheels through the curved stop surface of the wheel chock.
Do not use wheel chocks to compensate for uneven terrain or roads.
Extend the supports when parking the caravan for some time.
In winter conditions, free the vehicle of the snow and ice load. Do not exceed the permissible roof load of 75 kg.
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2.6 Operational reliability
2.6.1 Gas supply
General The gas supply system was installed, inspected and accepted according to DIN EN 1949 and a pressure and tightness was completed according to the German Association for Gas and Water DVGW worksheet G 607. Any modification of the gas supply system after delivery of the vehicle invalidates the enclosed gas test certificate and the inspection tag at your vehicle.
In addition to the following instructions, always comply with the instructions provided for the built-in gas devices.
Always carry the operating manuals for the gas devices in the vehicle with easy access for all parties.
Defective gas devices and supply lines may catch fire or explode and cause severe injuries. Escaping gas is a suffocation hazard.
Always ensure that:
Test obligation Have the gas supply inspected by an authorised specialist workshop at the latest every two years. This also applies for non-licensed vehicles. Comply with local regulations.
Do not modify the gas supply without proper authorisation. Only an authorised workshop may repair and replace gas devices.
Regularly check the functioning of the safety pilots. Safety pilots must close the gas supply within one minute after the gas flame is extinguished (audible click).
Check the gas hose at the pressure regulator whenever the gas bottle is exchanged. The hose should not be porous or scored. If required, have the gas hose replaced by an authorised workshop.
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Using the gas devices Use only tested and intact gas devices and gas bottles (11 kg or 5 kg bottles).
Open the quick-action valve of a gas device only if the device is to be operated. Valves must be closed when the unit is not in use.
Open the skylight before using the gas hob.
Do not use the hob as a space heater.
If you smell gas or notice high levels of gas consumption, defects or other irregularities, immediately:
Switch off all gas devices Close the main shut-off valve on the gas bottles Do not smoke and do not ignite any flames Do not switch on any lights or other electrical devices Open windows and doors, thoroughly ventilate the interior
Do not use butane gas for winter operation as it is only capable of gasification to 0 C. Propane gasifies to minus 42 C.
Gas bottles, pressure regulators and gas bottle locker
Only connect gas bottles that are filled with propane or butane, or with a mixture of the two gases.
Transport gas bottles only in the gas bottle locker.
Always set up gas bottle locker vertically and strap them securely in place.
Use only pressure regulators that are permanently set to 30 mbar output pressure.
Always carefully connect pressure regulators as prescribed:
If there is a direct connection without gas pressure regulator set (optional), connect the pressure regulator directly on the gas bottle valve.
If you use a gas pressure regulator set (e.g. DuoComfort or SecuMotion, both optional) the pressure regulator must be mounted on the rigid permanent line. In this case, connect the gas bottle valve to the gas pressure regulator using an approved high-pressure gas hose.
Tighten the pressure regulator or high-pressure gas hose only manually (left-handed thread!). Do not use tools.
Gas bottle valves must be accessible at any time.
Do not use gas bottle locker as a storage compartment.
Never cover the forced ventilation at the gas bottle locker.
Always secure the gas bottle locker against unauthorised access.
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Driving and parking Prior to starting the trip, close the glass bottle valve and the quick-action valves of the gas devices.
Do not operate any gas devices when refuelling, on ferries, in garages or parking facilities. Danger of explosion!
Prior to extended stand times, close the glass bottle valve and the quick-action valves of the gas devices.
After a longer period of non-use ( 10 months), have an authorised workshop check the gas supply system for tightness and functioning before prior to first use.
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Safety
26 Premio
2.6.2 Electrical system
General The vehicle is equipped with a power supply system for:
a. Combined operation, that is, the 230 V input via CEE-outlet and use of 230 V consumers and 12 V operators, thanks to the 12 V converted installed in the caravan.
b. 12 V operation via the towing vehicle when the the caravan is coupled and the 13-pole outlet at the towing vehicle is fully assigned.
NOTICE
The poles 10 to 13 are frequently not assigned when the coupling system with outlet is installed at a later time.
All external lights required for road traffic are controlled as with the towing vehicle.
Emergency lighting in the caravan is also ensured (exception with stand-alone package (optional)). providing the following 12 V consumers:
Ceiling light
Water pump
Toilet lighting
Electric toilet
During driving, the system also feeds the refrigerator, starts the towing vehicle's engine and operates the generator.
NOTICE
Refrigerator operation is not possible if the 13-pole outlet is not fully assigned.
NOTICE
In towing vehicles meeting the EURO 6 standard, it can happen that the on-board computer shuts down the charging cable for the refrigerator to reduce fuel consumption.
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Safety
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If a stand-alone package (optional) is installed, the towing vehicle does not provide 12 V supply for the interior. In this case, the supply battery in the caravan ensures the entire supply. The entire 12 V network in the interior is available when the 12 V main switch is actuated.
During driving, the refrigerator and the supply battery are supplied with the generator's current. If the engine of the towing vehicle is shut down, you can control the refrigerator only via gas or an external 230 V supply. The refrigerator is not supplied with 12 V via the supply battery during standstill.
NOTICE
Before travelling to foreign countries, obtain information about the plug and connector systems used at your destination. Adapters are available from specialised dealers.
Touching live components can cause serious or fatal injury. Improper connection or defective electrical devices can cause fires.
Always ensure that:
External power connection Prior to connecting, ensure that the external power supply matches the specifications of the vehicle's electrical system.
The external power supply must be protected with a residual current circuit breaker (FI switch, 30 mA).
Use only connection conduits with the following properties:
Flexible CEE rubber-sheathed cable for outdoor use Cross-section 3 x 2.5 mm minimum Plug connector and coupling should each have earthing
contact
The point of connection must be in less than 25 m distance.
. When using cable drums, completely unroll the power cable; this prevents the cable from overheating.
Lay the cable so that it does not cause a stumbling hazard, mark the cable routing, if necessary.
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Safety
28 Premio
Electrical system and devices Connect only tested and intact devices.
Any device exhibiting defects, faults or external damages must be immediately disconnected from the vehicle system.
Periodic testing by an electrician.
Annually for frequent use Every three years for occasional use Half-yearly activation of the RCD test button
Any work on the system, repairs or replacement of electrical devices must be performed by an authorised workshop only.
Prior to starting any work on the system, switch off all electrical consumers, such as lights, TV, radio and other devices; disconnect the external power supply and disconnect the supply battery (if present).
Check the function of the integrated residual current circuit breaker in the fuse box at regular intervals.
Never bridge, manipulate or repair any miniature circuit breaker or safety fuse.
Replace defective fuses only after the cause of the fault has been identified and rectified.
Replace defective fuses only with new original fuses with prescribed ampere rating.
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Safety
Premio 29
2.6.3 Sanitary system
The caravan is factory-equipped with a fresh water tank and a toilet. A 25 l waste water tank on rollers (optional) is available as option.
WARNING
Health hazards due to chemicals!
Harmful chemical cleaning agents are required for toilet hygiene.
Comply with the manufacturer's instruction on the packaging and use with caution.
ATTENTION
Damages after extended stand time or frost!
If the vehicle is not used in winter, the sanitary system may be damaged due to frost.
Extended stand times can cause algae growth in the sanitary system.
Ensure that the overflow valve is free from contamination and ice formation.
In the event of frost or extended stand time, completely empty the water tanks, containers, hoses, and conduits. Dry-run the pump for approximately five minutes to avoid frost damage caused by residual water in the pump.
NOTE
Waste water, solid waste and chemical substances can cause significant environmental damage.
Drain the waste water and solid waste tank only at designated disposal points.
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Safety
30 Premio
Hygiene
WARNING
Health hazard due to germs and bacteria in the drinking water!
Contaminated drinking water can cause serious infections.
Prior to the first use, disinfect the fresh water system of the vehicle, and thoroughly flush with drinking water.
Transfer water only from supply systems with proven drinking water quality.
Filling hose and container must be approved for drinking water.
Fresh water becomes undrinkable very quickly! Prior to every start-up, thoroughly flush the fresh water tank, the lines and water cocks with plenty of tap water.
Regularly sterilise the fresh water tank. Special sterilizing agents are available from specialised dealers. Comply with the manufacturer's instructions specified on the packaging of the sterilising agent, and with local application guidelines and fresh water regulations.
Wear hygiene gloves (from specialist suppliers) when handling the waste water tank and the solid waste container; and thoroughly cleanse any exposed skin.
Drain waste water and solid waste tanks only at designated disposal points, never in nature. If needed, information about the nearest disposal station can be obtained from the municipal administration.
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Premio 31
Reisemobilistinnen
2.7 Environmental protection Reisemobilistinnen
Cleanliness Real camping enthusiasts always leave their stopover clean and tidy. Always behave in such a manner that you will be welcomed back!
Many towns and communities offer designated and well- equipped compounds with all necessary supply and disposal facilities for caravans.
Waste Separate glass, plastic, paper, and kitchen waste, and dispose of waste in the containers provided for the various recyclable materials. If necessary, contact municipal authorities for information on disposal possibilities.
Please note: Do not dispose of household waste in the waste containers provided at rest stops and parking facilities!
Waste water Do not dispose of waste water in street drains or in free nature!
Always empty waste water and solid waste containers in designated disposal points in camping grounds or specifically equipped communal compounds.
Toilet chemistry Use only environment-friendly and biodegradable WC chemicals.
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Technical data
32 Premio
3 Technical data
General This section contains a selection of important technical data. A complete overview of all technical specifications is provided in the price list and the enclosed operating manuals of the devices installed.
3.1 Caravan body
Specification Value Unit
Filling volume, fresh water tank 44 l
Intake volume, waste water tank1) 25 l
Capacity, supply battery 1), minimum 60 Ah
1) Special option (See also "Special options" in chapter "Overview").
3.2 Built-in devices
The technical data of the built-in devices are provided in the respective operating manuals. These are in the document case. Depending on the selected fittings, they include the documentation for:
Kitchen appliances (e.g. refrigerator, oven, grill)
Heater, boiler, sanitary system
Electric control, storage battery, charger
Special options (e.g. grill)
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Technical data
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3.3 Loads
ATTENTION
Vehicle damage due to excessive roof load!
The vehicle roof is not designed for heavy roof load and may collapse.
Do not climb, step or walk on the roof; do not overload.
Remove snow and ice from the vehicle's roof if parked outdoors during winter.
Depending on the selected equipment your caravan is equipped with different load units.
The maximum permissible load of these components is:
Load unit Max. weight
Gas locker 50 kg
Bunk beds 80 kg
Folding beds 50 kg
q
3.4 Nameplate
The nameplate is affixed in the front storage compartment. The chassis number has been also stamped into the right draw-bar strut below the superstructure.
The nameplate must be neither modified nor removed. It must always be in legible condition.
Fig. 1: Nameplate
The nameplate provides the following information:
Manufacturer
ETG No.
BRSTNER Chassis No.
Permissible total weight
Permissible axle load, axle 1
Permissible axle load, axle 2
Permissible bearing load
Type designation
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Driving
34 Premio
4 Driving
Fundamentals When driving your caravan, always comply with the regional traffic regulations and laws. Carefully plan your route in advance. Drive carefully and in an environmentally responsible manner.
Bear in mind that your rig has dimensions and weight that are significantly greater than those of a car. Always remember that towing a caravan is subject to additional regulations.
towing a caravan is described in the operating manuals of many towing vehicles. Always keep this operating manual on board for easy access for anyone driving the vehicle. Comply with the information and the handling instructions provided in the manual.
In addition, always comply with the instructions specified in the "Safety" section of this manual.
4.1 Loading the vehicle
4.1.1 Terminology and specifications
Technically permissible total weight Total vehicle weight that must not be exceeded. Provided in Registration certificate Part II
Weight in ready-to-drive status Unloaded weight including weight of the basic equipment required for proper use and to drive the vehicle, (including fresh water, gas, wheel chocks, cable drum, etc., without optional equipment). Provided in Registration certificate Part II
Load Mass of all objects carried including luggage, personal items and properties, and the optional equipment.
Optional equipment Accessories offered by the manufacturer beyond the standard equipment and that may be either ordered with the vehicle or installed at a later time, such as satellite dish, oven, air- conditioning.
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Driving
Premio 35
Personal items Weight of all items carried in the caravan not contained in the aforementioned list, such as foodstuff, crockery, radio, TV, clothing, bedding, toys, books, toiletry articles, bicycles, boats, surfboard, sport equipment. These objects must be taken into account in any event, regardless of where they are stored.
For personal items, you may use a ballpark figure of 20 kg per person plus 10 kg per metre of vehicle length, if the actual individual requirement does not significantly differ from this value.
4.1.2 Calculating the maximum load
Sample calculation
Specification Value
Technically permissible total weight 1600 kg
of which the mass in ready-to-drive status (including basic equipment such as gas, fresh water)
- 1350 kg
The maximum load is = 250 kg
Personal items (for four persons with 20 kg each) + 80 kg
General equipment (10 kg per metre caravan body) + 50 kg
Special options + 35 kg
The general load is = 165 kg
Remaining possible residual load = 85 kg
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Driving
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4.1.3 Loading and stowing luggage
Prior to loading the vehicle, check the location and arrangement of storage spaces in the vehicle ( section "Storage spaces"). Follow the instructions in the "Safety" section!
Distribute the luggage properly. 1. Ensure that all weights are correctly taken into account.
NOTE
Do not forget to add all books, leisure and sport equipment, foodstuff, etc.
2. Evenly distribute the luggage items according to their individual weights:
Taking the maximum axle loads into account, place heavy items (such as tent hardware and canned goods): in lower placed storage lockers with doors not opening
in driving direction, or securely attached to the floor in the living area to
prevent movement. Store light objects (garments) in the built-in wardrobe and
the hinged compartments.
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Driving
Premio 37
4.1.4 Reviewing the check list
Before the trip, review all required travel documents and equipment using the following list.
Amend this list to meet your specific requirements.
Checks
All vehicle documents are on board (operating manuals for caravan, towing vehicle, installed equipment and devices)
Motor vehicle registration certificate, part I carried by the driver
Certificate of insurance on board
Travel documents for all passengers on board
Currencies of transit countries and destinations on board
Trip route, road maps, country information on board
Luggage completely and properly stored
Veterinary certificates required for transit countries and destinations, for pets on board.
Road regulations for caravans in the transit countries and destinations are known
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Driving
38 Premio
4.2 Checking the vehicle
WARNING
Danger of accident and injury due to vehicle defects!
Defects on and in the vehicle can cause accidents with severe to fatal injuries as the consequence.
Prior to every start, check the vehicle and the load for condition and driving safety.
Copy (and amend, if necessary) the following list to meet your needs and tick each line when the respective list item has been completed, before starting your trip.
Tasks and checks that must be executed immediately before starting
1. Free vehicle, particularly the roof, from deposits such as branches, twigs, leaves, snow, and ice.
2. Check the functioning of signalling and lighting equipment.
3. Ensure faultless functioning of brakes and steering gear.
4. Check rims and tyre tread for proper condition. Ensure that the tyres are inflated to the proper pressure.
5. Check load for proper distribution and fastening.
6. Close and secure all inner and outer doors, service hatches, windows and skylights.
7. Close and secure the pop-up top, if available.
8. Close and secure cabinets, refrigerator doors and cover plates for hob and sink.
9. Lock adjustable tables and beds.
10. Push in and secure TV stand. Close the hatch or secure the stand against twisting.
11. Switch the refrigerator to internal 12 V power supply.
12. Disconnect the external 230 V power supply with CEE plug.
13. Close gas bottle valves and quick-action valves.
14. Remove the wheel chocks and retract the vehicle supports.
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Driving
Premio 39
4.3 Coupling the caravan and the towing vehicle
4.3.1 Prerequisites for coupling
Safety WARNING
Risk of injury when moving or standing between caravan and towing vehicle!
If the towing vehicle is moved backward, persons positioned between the vehicles can be caught between the vehicles and severely injured.
Never remain between the vehicles when the towing vehicle is reversed.
Provide the driver with directions and signals during reversing. Be aware of persons in the vicinity or approaching the vehicles.
Wait with establishing the connection between the two vehicles until the towing vehicles has closely approached the coupling system of the caravan, shut down the engine, and engaged the parking brake.
You may optionally push the caravan toward the towing vehicle.
ATTENTION
Damage to property when permissible values are exceeded
The towing vehicle and/or the caravan may be damaged when permissible values are exceeded during coupling.
When coupling, ensure that the following values are not exceeded:
Permissible axle load
Permissible support load
Permissible rear axle load of the towing vehicle
Permissible total weight of towing vehicle plus caravan
Refer to the documentation of the towing vehicles and the caravan nameplate for the permissible values.
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Driving
40 Premio
The design of the coupling system depends on the caravan model and the selected equipment.
Additional information on handling the caravan coupling is supplied in the accompanying operating manual provided by the manufacturer.
Before using the caravan coupling for the first time, note the instructions in the manufacturer's operating manual, particularly the safety instructions!
Prerequisites Coupling prerequisites:
The support wheel must be lowered to the ground and secured so that it bears the draw-bar load.
The parking brake of the caravan is engaged.
4.3.2 12 V power supply in towing operation
Fig. 2: 13-pole plug
13-pole plug
The 12 V-power supply of the caravan in coupled condition is ensured only when the towing vehicle and the caravan aire connected via a 13-pole plug.
Contact No.
Power circuit Wire in mm / colour
1 / L Indicator left 1.5 / yellow
2 / 54 g Rear fog lamp 1.5 / blue
3 / 31 Earth (for power circuit contacts 1-8) 1.5 / white
4 / R Indicator right 1.5 / green
5 / 58 R Right rear lamp, outline lamp, side light and license plate lamp
1.5 / brown
6 / 54 Brake lights 1.5 / red
7 / 58 L Left rear lamp, outline lamp, side light and license plate lamp
1.5 / black
8 Reversing light 1.5 / pink
9 Power supply (steady plus) 2.5 / orange
10 Charge cable plus (refrigerator) 2.5 / grey
11 Earth (refrigerator) 2.5 / white/black
12 Coding for coupled caravan (free) 1.5 / white/blue
13 Earth (for power circuit contact 9) 2.5 / white/red
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Driving
Premio 41
Information
NOTICE
It must be ensured that the towing vehicle makes available sufficient power for the safe operation of 12 V consumers in caravans when driving. With some vehicles it is possible that the battery management of the towing vehicle switches off consumers to protect the battery. Contact your vehicle manufacturer for more information.
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Driving
42 Premio
4.3.3 Coupling with "AL-KO" safety coupling
Fig. 3: Basic position
Fig. 4: Maximum swivel range of the ball coupling on the coupling ball of the towing vehicle.
WARNING
Danger of accident and injury if the caravan becomes detached!
If improperly coupled, the caravan can become detached from the towing vehicle and cause serious accidents with fatal consequences.
The coupling ball on the towing vehicle must be free of grease and other residue.
Immediately replace any friction linings that are fouled with grease; do not attempt to clean them.
Do not exceed the maximum permissible swivel range of the tow bar coupling.
After each coupling action, check the coupling for correct seat and solid, secure connection of the rig vehicles.
Maximum permissible vertical swivel range: 25
Maximum permissible horizontal swivel range: 20
Fig. 5: Tow-ball coupling open
1 Coupling handle, position open 2 Stabilising lever, open
Coupling process
1. Release the parking brake on the caravan and position the caravan with the tow-bar coupling precisely above the trailer ball of the towing vehicle.
2. Engage the parking brake.
3. Pull the coupling handle (1) upward.
4. Slowly crank down the support wheel, while placing the opened tow-ball coupling on the towing coupling of the towing vehicle.
NOTE
Due to the draw-bar load, the tow ball coupling engages automatically and audibly and the coupling handle returns to the initial position.
5. Use your hands to firmly press the coupling handle (1) downward.
6. Check the coupling for firm seating.
The tow-ball coupling is correctly coupled if the green edge of the safety display ( Fig. 6) is visible.
7. Place the brake away cable of the towing vehicle around the coupling of the towing vehicle and hook the cable's spring hook onto the cable itself.
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Premio 43
Fig. 6: Safety display
8. Insert the electrical connector plug of the caravan into the towing outlet on the towing vehicle.
9. Check the lights (rear light, brake lights, blinkers, reverse light, clearance lights) on the caravan.
10. Release the parking brake before starting the trip.
Fig. 7: Wear indicator
Wear indicator
1. Couple the caravan to the towing vehicle.
2. Open the stabilising lever (/2).
3. Close the stabilising lever until resistance is noticeable, (friction linings rest on the trailer ball of the towing vehicle, however, they are not yet tensioned.).
Visible green mark:
Front and rear friction linings are okay.
Coupling ball okay
Green mark no longer visible:
Front and rear friction linings worn Replace friction linings
Coupling ball < 49 mm
Arrow position Condition
Arrow below mark 1-green New status
Arrow above mark 1-red Left and right friction linings worn Replace friction linings
Arrow at mark -2 AKS closed
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Driving
44 Premio
4.3.4 Uncoupling with "AL-KO" safety coupling
NOTE
When uncoupling the caravan, the overrun device must be relaxed and the bellows must be extended.
Fig. 8: "AL-KO" safety coupling
1. Engage the parking brake of the caravan.
2. Detach the contact breaking cable and remove from the towing vehicle.
3. Remove the electric connection plug from the towing vehicles and securely store in the plug receptacle in the caravan draw-bar to prevent moisture.
4. Lower the support wheel to the ground, secure and crank down until the caravan's draw-bar slightly lifts.
5. Pull up the stabilising lever (2) to the stop.
6. Pull the coupling handle (1) upward and hold.
7. Crank the support wheel further until the coupling bell fully lifts from the towing ball of the towing vehicle.
8. Reset coupling handle (1) and stabiliser lever (2) to their start positions.
1
4.3.5 "AL-KO" ATC stabiliser system (optional) 1
Fig. 9: ATC stabiliser system
The ATC stabiliser system by AL-KO continuously monitors the running behaviour of the caravans.
In driving conditions causing the caravan to swerve, the lateral acceleration, sensors of the ATC control electronic capture even minuscule lateral movements. The system immediately slows the caravan without driver intervention. Some few seconds of braking are sufficient to return the rig into a safe driving condition.
Refer to the attached operating manual of the manufacturer.
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Driving
Premio 45
4.4 Travelling and parking
Travelling
WARNING
Risk of injury and accident due to incorrect behaviour!
The rig comprised of towing vehicle and caravan has large dimensions and a great weight. Incorrect behaviour can result in accidents with serious or fatal injury as the consequences.
Remember changed driving properties, longer braking distance, higher total weight, and larger dimensions when driving the rig.
Always adjust your driving style to the current road and weather conditions.
Comply with local traffic regulations.
Comply with specific regulations for rigs in transit countries and destinations.
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Driving
46 Premio
Parking
WARNING
Risk of injury due to an unsecured vehicle!
Unsecured vehicles can roll away and cause serious injury or material damage.
Never stop or park the caravan on steep slopes, embankments or gradients.
When stopping or parking the vehicle, always secure with wheel chocks against uncontrolled rolling away.
1. Turn off the engine of the towing vehicle.
2. Put the vehicle in gear. For a towing vehicle with automatic transmission, place the selection lever in park position "P".
3. Firmly engage the parking brake of the towing vehicle.
If the caravan is parked without towing vehicle:
1. Firmly engage the parking brake of the caravan.
2. On slight inclines, slopes, or embankments, place wheel chocks in front of and behind one or more wheels of the caravan.
NOTE
Do not use wheel chocks to compensate for uneven terrain.
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Driving
Premio 47
4.5 Parking the caravan at the destination
4.5.1 Parking the caravan
Selecting a parking place For optimal and trouble-free use of all technical vehicle equipment, select the parking place in accordance with the following criteria:
Stable, horizontal, level surface.
Electrical mains connection in the immediate vicinity (maximum distance: 25 metres).
Fresh water and waste water connections as well as approved disposal station in the immediate vicinity.
Adequate parking space dimensions ensuring that all doors and maintenance hatches are accessible after paring the caravan.
Parking the caravan
1. Uncouple the caravan, push it to the parking space and align it in the desired position.
2. Firmly engage the parking brake.
3. Place wheel chocks, if necessary.
NOTE
Do not use wheel chocks to compensate for uneven terrain.
4. Extend the corner support elements
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48 Premio
4.5.2 Extending and retracting the support elements 0
WARNING
Crushing hazard when extending or retracting the support elements!
Extending and retracting support elements can cause feet, hands, or other body parts to be crushed and injured.
Do not position yourself in the swivel area of the supports.
Do not tamper with support elements.
NOTE
On soft, yielding surfaces, place large plates under the supporting elements before extending to prevent them from sinking into the ground.
NOTE
The supporting elements do not serve as vehicle jacks, rather they are used exclusively to stabilise the vehicle.
When extending, load all supporting elements uniformly.
To compensate for inclines use special drive-on wedges that are commercially available!
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Premio 49
Extending the supporting elements
Fig. 10: Hexagon opening (1) for socket wrench
1. Place the socket wrench from the gas locker in the hexagon (1) at the front right caravan corner.
2. Turn the socket wrench clockwise until the support element rests firmly on the ground.
3. Extend the support element on the left front side of the caravan in the same manner. Use the two front support elements to align the caravan horizontally and bring it into a stable position.
4. Extend the rear corner support elements. Align the vehicle as described for the forward support elements and bring the vehicle to a stable position.
5. When all four corner support elements are correctly extended and the caravan is stable, return the socket wrench to its holder in the gas locker.
Retracting the support element WARNING
Danger of injury due to improperly retracted support elements!
Support elements that are not properly retracted can cause accidents, severe injury and material damage. Therefore:
Prior to starting each trip, ensure that all support elements are properly retracted.
1. Place the socket wrench from the gas locker in the hexagon of the threaded rod at the front right caravan corner.
2. Turn the socket wrench counter clockwise until the support element is completely retracted to the stop.
3. Repeat steps 1 and 2 with the other support elements.
4. Withdraw the socket wrench and store it in its holder in the gas locker.
Operating manual and inspection booklet
Overview
50 Premio
5 Overview In
General This section provides an overview of the caravan body and its equipment. The arrangement and important control elements of the built-in devices are explained.
NOTE
Some of the built-in items described here are only available on express special option, or as accessories. These equipment elements are only in your caravan body if they were specifically requested when the vehicle was ordered.
Several equipment elements are presented as examples, or are presented in different model variants in the descriptions below. The variant actually installed the vehicle in these cases always depends on the model or price, and due to its design cannot always be replaced with a different variant. Claims to equip the vehicle with a specific variant cannot be derived from this operating manual.
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Overview
Premio 51
Special options
Special options (identified below by "(optional)") directly affect the design, manufacturing and price of a vehicle and, in most cases, they cannot be retrofitted or installed at a later time. Claims for special options that are not directly listed in the purchase contract cannot be derived from this operating manual.
Accessories
Accessories are not components of the scope of delivery if they have not been specified in the vehicle purchase order and are not separately shown in the final price sheet for the vehicle. Claims to accessories that were not agreed cannot be derived from this operating manual. Accessory equipment can usually be retrofitted even at a later time, if requested by the customer.
A binding list of the factory-installed basic equipment in your vehicle is shown in the price list used when your vehicle was ordered.
Explanation of symbols For the presentation of floor plan variants the following symbols are used in the drawings below:
Symbol Meaning Symbol Meaning
Sitting area
Round sitting area
Cabinet
Wardrobe
Single bed
Double bed
Kitchen area
Bathroom
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Overview
52 Premio
5.1 Caravan body
General This section introduces the caravan body and provides examples of the location and function of specific elements and built-in units.
5.1.1 Keys
With your caravan you receive three copies of the same key. This key can open the following locks:
Entrance door and intake port for drinking water
Service and storage hatches on the outside of the caravan
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Overview
Premio 53
5.1.2 One-piece entrance door
Fig. 11: Entrance door without window (example)
Entrance door without window
The entry to the living area is on the right side of the vehicle.
The entrance door can be locked from the outside with a safety lock that can also be locked and unlocked from the inside.
An awning light (optional) illuminates the entry area at night.
Fig. 12: Entrance door with window (example)
Entrance door with window (optional)
An entrance door with window and internal hinges can be ordered as special option.
5.1.3 Two-piece entrance door
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Overview
54 Premio
Fig. 13: Entrance door without window (example)
Entrance door without window
The entry to the living area is on the right side of the vehicle.
The entrance door can be locked from the outside with a safety lock that can also be locked and unlocked from the inside.
The door is divided in the middle, which allows it to be opened as a whole door, or in two parts.
An awning light (optional) illuminates the entry area at night.
Fig. 14: Entrance door as a whole (example)
Opening the entrance door as a whole
To open the complete entrance door, the locking lever must be in the position shown. The top and bottom leaf of the entrance door are now locked to each other.
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Overview
Premio 55
Fig. 15: Entrance door, divided
Dividing the entrance door
To open the upper door leaf, the lower door leaf must be locked. (locking lever below the lock)
To open the lower door leaf, turn the locking lever downwards.
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Fig. 16: Closed but unsecured door lock
Opening and closing the entrance door
To lock and secure the entrance door from inside:
Fig. 17: Lever up, door lock locked
1. Turn lever on the door lock upwards
Fig. 18: Lever down, open door
To open the door, simply push the lever downward
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Premio 57
Fig. 19: Door and hatch locks
Entrance door and large hatches can be locked in open condition. This prevents unintentional slamming of doors and hatches i.e. by the wind.
To hold the door or hatch in place, carefully open the door until the stop and then press it lightly against the holder until the catch lock (1) engages in the receptacle (2).
To release, pull the door or hatch out of the holder with a light jerk.
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5.1.4 Door and hatch locks
Entrance door and service hatches are fitted with locks to prevent unauthorised access. All locks can be opened with the same caravan body key.
Locking door and hatches prevents unintended opening of the same during driving or in extraordinary situations, such as an accident.
ATTENTION
Property damage due to inserted keys!
Keys that are not removed can cause severe scratches in the outer shell of the caravan body. Keys can break off.
Always remove the key immediately after opening or closing locks.
Service compartment lock
Fig. 20: Service compartment lock
The service locks can be operated with the entry door key. They are not operated via remote control.
Opening the service compartment:
Use the key to unlock the lock and clockwise rotate the knob by 90. At this position, the contact pressure abates but the service compartment cannot yet be opened.
To open the service compartment, rotate the knob clockwise by another 90.
Closing the service compartment:
You can re-engage the lock in opened conditions. After closing the hatch, you only need to counter-clockwise rotate the knob by 180 with some pressure until it latches.
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Premio 59
Door lock
Fig. 21: Door lock
To open the entry door, unlock the door lock with the key, reach into the recessed grip and and pull the door to the outside.
Gas locker lock
Fig. 22: Gas locker lock
The front door key is also used to operate the gas locker lock.
Opening the gas locker:
Use the key to unlock the lock and clockwise rotate the knob by 90. In this position, the contact pressure abates but the gas locker cannot yet be opened.
To open the gas locker, rotate the knob clockwise by another 90.
Closing the gas locker:
You can re-engage the lock in opened condition. After closing the hatch, you only need to counter-clockwise rotate the knob by 180 with some pressure until it latches.
Lock on the fresh water intake port
Fig. 23: Fresh water intake port
The lock for the fresh water fill intake port is located directly in the closure cap.
To open, or close, hold the closure cap firmly and turn the lock 180.
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60 Premio
5.1.5 Window .
Hinged window
Fig. 24: Framed hinged window
The living and sleeping area features large hinged windows designed to provide superior ventilation.
To open, turn the sash fastener fitted at the lower frame and slightly push the window to the outside until the support arms latch. Three positions can be selected for the width of the opening.
To close the window, swing fully to the outside and then slowly pull downward. Finally, return the sash fastener to the locked position.
ATTENTION
Open windows can cause material damage!
Projecting windows can hit signs, light poles, and other elements during driving, and cause severe damage to the vehicle and other property.
Never drive with opened hinged windows!
Kitchen window
Fig. 25: Sliding window (optional)
Depending on the selected model and fittings, the kitchen area features a sliding window (optional) or a hinged window that must be opened during cooking to ventilate the interior.
Opening and closing the sliding window
To open, press the inner slide handle to the side and hold; at the same time slide the moveable part of the window to the side.
When closing, ensure that the slide handle again engages.
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Combination blind
Fig. 26: Combination blind
The hinged windows are fitted combination blinds consisting of a fly screen and a blackout blind. Both blind components are hung from the window top.
For both blinds:
To close, use the handle to pull the fly screen fully downward and slightly push against the window until the lower strip latches.
To open, push the handle downward and slightly pull toward yourself until the lower strip detaches. Due to the tension, the blind automatically rolls up hold the handle during this action.
The blackout blind can be lowered in three different heights. It latches in one of three possible positions in the lateral guide rails.
ATTENTION
Damage to the blinds if they fly up!
To avoid damage to the blind, ensure that the blind CANNOT fly up.
NOTE
Do not keep the blind closed during driving and over a longer period of time (several weeks).
Over time, the springs would suffer if the blinds are permanently lowered.
Re-tensioning the blinds
Use a screwdriver to re-tension the blind springs.
Insert the screwdriver and turn once or twice clockwise.
Check the tension and repeat the process, if required. Ensure that you don't over-tension the springs.
Blind care
As a rule, never use aggressive cleaning agents (solvents or abrasives). Use a damp cloth and soapy water to clean the blinds and frame parts. Use a soft brush and/or damp cloth to clean the fly screen.
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62 Premio
5.1.6 Air conditioning system (optional)
Fig. 27: Air conditioning system (optional)
As a special option, a special attachment air conditioner is available to regulate the room temperature of the interior.
In summer operation the air conditioner generates dehumidified cool air. In winter operation it generates supplemental warm air, without, however, replacing the heater of the vehicle.
The air conditioner is installed in the vehicle roof.
Operation, maintenance, and service of the air conditioner are described in detail in the corresponding operating manual.
5.1.7 Skylights
Different models of skylights are installed in the ceiling depending on the model and selected equipment. The skylights are opened and locked from inside.
The skylights have fly screens, blackout blinds, and forced ventilation slots.
Depending on the model, skylights can be opened upwards or placed in a diagonal open position.
ATTENTION
Material damage due to open windows or skylights when driving!
Open windows or skylights can hit signs, light poles, and other elements and cause severe damage to the vehicle and other property.
Never drive with opened windows or roof canopies!
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Premio 63
Models
Model variants
Fig. 28: Skylight (Heki 2) Fig. 29: skylight
Fig. 30: Prop-up skylight Fig. 31: Midi Heki / Mini Heki plus
5.1.8 Awning fastening
Fig. 32: Awning fastening
On the entry side of the caravan, on the outer edge, there is a circumferential profile strip (1) for fastening an awning.
The profile strip is widened somewhat on the rear of the vehicle.
Start drawing the awning into the profile at this point.
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64 Premio
5.1.9 Multifunction light switch
Fig. 33: Multifunction switch (example)
Two multifunction switches are installed at convenient height in the entrance area. They control the various sources of light from inside and outside of the vehicle, permitting lighting the interior before entering the vehicle body.
5.1.10 Heating system function switch, floor heating and filling levels
Fig. 34: Function switch (example)
The function switches for the heating system, the floor heating, or the check of filling levels of battery or fresh water tank are located above the entrance door.
5.1.11 Smoke alarm
Fig. 35: Smoke detector
A battery-operated smoke alarm is attached to the ceiling of the living area. If smoke develops in the vehicle, an acoustic alarm sounds warning the passengers of a possible fire.
The smoke alarm's integrated power supply via the installed 9V block battery ensures that the smoke alarm functions independently of the vehicle electrical system, and that it also operates when the vehicle's power supply is switched off.
Prior to using the vehicle for the first time, remove the protective foil from the block battery to activate the smoke alarm.
Regularly check the block battery and replace when necessary.
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Premio 65
5.2 Furnishings
5.2.1 Sitting area
Fig. 36: Sitting area, example
The shape and arrangement of the sitting area and table installed in the caravan depend on the model. Lower the table top to provide additional sleeping spaces (Section "Sitting and sleeping"). The following images represent currently available layout variants.
NOTE
Fading of the upholstery can be effectively countered by always protecting the sitting area from direct sunlight.
Round seating area (U-shape)
Characteristic Model variants
Convertible to double bed
U-shape both arms equal in length
U-shape with one arm extended
Seating area with individual benches Seating area in L-shape
Characteristic Model variants
Convertible to additional sleeping area
Separate bench seats
L-shape
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66 Premio
Table shapes
Model variants
Fig. 37: Hook-in table Fig. 38: Folding table
5.2.2 Sleeping area
Fig. 39: Sleeping area, example
The furnishings of the sleeping area are based on the vehicle model and the selected equipment.
A skylight with fly screen, blackout blind or combination blind is arranged above the sleeping area. Hinged windows are on the sides.
The built-in beds can be folded upward. Storage space for larger pieces of luggage is provided under the slatted frames. The folding compartments above the beds are suitable for light luggage.
WARNING
Danger of injury due to falling!
There is a significant danger of injury due to falling out of the top bunk.
Always use the bed ladder to climb up or down.
When using the top bunk, always tension the safety net to safeguard against falling out.
Never leave children in the top bunk unattended, and ensure that they cannot fall out.
Use special travel beds designed for small children that are available from your dealer.
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Premio 67
Model variants
Double bed Characteristic
Large contiguous sleeping surface for 2 persons, permanently installed and arranged longitudinally or transversely, depending on the floor plan.
Single beds Characteristic
For single longitudinal or transverse arrangement; if arranged in pairs, single beds are installed longitudinally.
The aisle between parallel beds can be bridged to set up a solid sleeping level.
Bunk beds Characteristic
The bunk beds consists of two single beds arranged one above the other. Always use the bed ladder for climbing up!
5.2.3 Bathroom
NOTE
Waste water, solid waste and chemical substances can cause significant environmental damage.
Drain the waste water and solid waste tank only at designated disposal points.
Fig. 40: Bathroom, example
Depending on the model and selected equipment, the bathroom is fitted with a washbasin and under-sink cabinet, shower stall, toilet, and either a skylight with fly screen and forced ventilation, or a side window.
Hot water is supplied via the mixer tap.
The waste water runs to the outside via the drain or into the waste water tank (optional), if ordered with configuration.
A large mirror is installed above the washbasin.
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68 Premio
Removable slatted floor (optional)
Fig. 41: Slatted floor cover in solid wood
This visually appealing floor insert in solid wood protects the surface of the shower pan.
However, wood can suffer from excessive moisture and accumulate mildew. Remove the insert during showering or ensure to varnish the wood regularly (at least every six months) using linseed oil.
Linseed oil and similar products are available from specialist shops or DIY stores.
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Premio 69
Toilet
Fig. 42: Toilet, example
The cassette toilet is installed next to the washbasin or the shower.
Depending on the caravan's floor plan, the cassette toilet is either permanently installed or it rotates supported on bearings.
For some floor plan models, a separate flushing water tank for permanently installed toilets is provided.
Fig. 43: Waste holding tank
The waste water from the toilet is collected in the holding tank.
To empty and clean, remove the holding tank from the outside via the sanitary compartment.
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70 Premio
Kchenbereich
5.2.4 Kitchen area
Fig. 44: Kitchen area, example
The kitchen area is designed for longer stays. The kitchen counter area features gas hob, sink and a small working surface. Gas hob and sink are covered with safety glass panels.
Cabinets for crockery are installed above this counter.
The window behind the hob ensures sufficient fresh air when preparing food.
Underneath the counter-top, additional kitchen cabinets are installed with drawer compartments for pots and pans, cutlery, and accessories. In some models, the refrigerator is also installed underneath the counter-top.
CAUTION
Risk of injury due to flying crockery and hot cooking appliances.
Flying dishes and hot cooking appliances can cause serious injury and material damage.
Before the trip:
Turn off the gas hob and shut off the gas supply.
Safely store crockery and kitchen appliances.
Close the glass panels and kitchen window.
Lock the cabinets and drawers.
Refrigerator
Fig. 45: Refrigerator
The refrigerator is in the kitchen area; it can be operated with 12 V, 230 V or gas. The model of refrigerator installed depends on the vehicle model. As a special option, a large refrigerator (optional) or a refrigerator/freezer combination (optional) can be installed.
NOTICE
Gas ignition at altitudes higher than 1000 m above sea level may be disturbed - this is not a malfunction but a reaction to changed pressure levels.
The refrigerator works trouble-free at inclines up to approximately 5 degrees.
The refrigerator is designed to be flame-proof. The gas supply shuts off automatically if there is insufficient gas.
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Premio 71
5.3 Storage compartments
This section tells you how and where to best stow your luggage.
WARNING
Danger of accident and injury due to unsecured packed goods!
Unsecured luggage and excessive load adversely affect driving behaviour; luggage can slide and cause serious accidents.
Comply with the specifications for maximum permissible load.
Weigh luggage before loading and distribute weight uniformly.
Secure all luggage so that it cannot slip.
5.3.1 Closets and compartments
Wardrobe
Fig. 46: Built-in wardrobe (middle of photo)
Dresses, jackets, suits, and shirts are best kept in the spacious built-in wardrobe.
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72 Premio
Linen closet
Fig. 47: Linen closet
Linen closets for storing wrinkle-free apparel are arranged at various points in the vehicle and in different numbers, depending on the model and selected equipment.
Overhead cabinets and lower cabinets
Fig. 48: Lower cabinet, example
Undergarments and clothing articles that do not need to be hung can be conveniently stored in the upper and lower cabinets.
In most of the floor plan models, an upper cabinet is located above the built-in wardrobe or above the large refrigerator.
Depending on model and selected equipment, lower cabinets, for example are located underneath the built-in wardrobe, the bed, under seats, or under steps.
Wall cupboards in the living area
Fig. 49: Wall cupboards above the sitting area, example
Additional storage possibilities are offered by the hinged compartments and open storage units e.g. above the sitting group as shown in the illustration.
This is a good place to store items of common interest, such as games, maps, or magazines.
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Premio 73
Wall cupboards in the sleeping area
Fig. 50: Wall cupboards in the sleeping area, example
Hinged compartments are also installed above the beds; these compartments are primarily designed to hold useful accessories that are used daily such as towels and casual clothing.
Under-bed storage
Fig. 51: Under-bed storage
Storage compartments under the beds are available for medium- sized luggage. Under-bed compartments can be reached via a hatch or by lifting and unfolding the slatted frame under the mattress.
Upper kitchen cabinet
Fig. 52: Upper kitchen cabinet, example
Small and medium-sized kitchen items such as crockery, plastic glasses, or cups are best stowed in the lockable storage units above the kitchen block.
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74 Premio
Lower kitchen cabinet
Fig. 53: Lower kitchen cabinet, example
Large kitchen items such as pots and pans have a secure place in the large drawers in the lower kitchen cabinet.
Depending on the model, pull-out drawers or wire baskets offer fast access to the stored objects.
Ensure that drawers are pushed in and cabinet doors are closed properly prior to driving! Check the door locks.
Storage areas in the bathroom
Fig. 54: Cabinet compartments in the bathroom, example
Cosmetics, toilet and hygiene articles can be stored in the storage shelves, and upper and lower cabinets in the bathroom.
Additional storage space is provided by, for example, a mirror cabinet, if supplied with the model and selected equipment.
ATTENTION
Damage due to unintended opening of the mirror cabinet doors during the trip!
Mirror cabinet doors can open on their own due to driving vibration and damage the fixtures in the bathroom.
Prior to driving, lock the mirror cabinet door with the key and remove the key to avoid unintended opening of the locks and doors.
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Premio 75
5.3.2 Waste container
Fig. 55: Waste container
The waste container is conveniently installed in the lower portion of the entrance door.
5.3.3 TV bracket
Fig. 56: TV drawer compartment, example
Some vehicle models are designed with a TV drawer compartment or a TV bracket for the secure transport of a flat- screen TV. Depending on the arrangement, either a rigid or pivoting holding panel accommodates the TV set. With the pivoting version, the screen can be viewed from the sitting area and the sleeping area.
Follow the manufacturer's instructions when mounting the TV to the retaining plate.
Lock the pivoting TV bracket when the unit is not in use.
In vehicles with drawer compartment, simply push the TV set into the drawer and close the sliding door.
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76 Premio
5.4 Technical equipment
General Your caravan is equipped with modern and convenient technical systems. This section provides important information on the structure and function of the equipment and built-in devices.
5.4.1 Electrical system
General The electrical system of the caravan is configured for 12 V and 230 V operation.
As soon as the 230V input of the caravan is connected to an external 230V supply network (e.g. via a camping site outlet), the dual devices are operated via the supplied power connection in conjunction with the power supply unit.
If the caravan is fitted with a stand-alone package (optional), a charger will charge the supply battery (optional). At full battery capacity, the charger ensures constant charge. In this case the 12V consumers (lighting, water pump, except for the refrigerator) are supplied with electricity from the supply battery.
When driving the rig, only some of the 12V consumers are supplied from the battery of the towing vehicle.
NOTICE
During interruptions in travel (e.g. rest breaks), always switch off the 12V consumers to prevent the rechargeable starter battery from discharging unnecessarily!
DANGER
Life-threatening danger due to electric shock!
Danger of electric shock potentially resulting in serious or fatal injury when working on electrical equipment.
Any repair tasks on the electrical system must be performed by qualified personnel.
Replace defective fuses only after the cause of the fault has been identified and rectified.
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Premio 77
NOTE
The vehicle is a safe place during thunderstorms (Faraday cage).
For preventative safety, disconnect the external 230V connection and retract or dismantle any extended or positioned antenna!
Power connection
Fig. 57: Power connection
The power connection (Fig. 57) is located under a protective cover (1) at the outside of the caravan.
Connect the CEE cable with the connection plug and secure with the stopping lever.
NOTE
Before travelling to foreign countries, obtain information about the plug and connector systems used at your destination. Suitable adapters are commercially available.
Converter (power supply unit) and cut-outs
Fig. 58: Converter (power supply unit) (1) and cut-outs
The electric system is secured with miniature circuit breakers and a ELCB. The miniature circuit breakers also serve as main disconnect switches.
3 Light circuit 4 GFCI 5 Test switch for GFCI
The power supply is divided in separate circuits:
Power circuit
Assignment Nominal current in [A]
Lighting circuit 1
Interior lighting and power outlets 10
Lighting circuit 2
230 V operation (incl. optional ALDE)
16
Reserve fuses (2) at the converter housing (1).
Shut the circuit breaker off if the vehicle is not in use (e.g. during the winter months). This disconnects all devices from the power supply.
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78 Premio
Fig. 59: 12 V Emergency lighting
Fig. 60: 12 V Complete supply
12 V Emergency lighting
If the 15 A plug-in fuse (1) is in its outer position, the power supply uses the standard setting with emergency lighting.
12 V Complete supply
If you remove the blind plug (2) and set the 15 A plug-in fuse (1) to the left (3), the power supply uses the 12 V Complete supply setting.
The refrigerator is protected by the charge cable (pole 10). Hence, the refrigerator is supplied with 12 V from the generator only when the engine of the towing vehicle is running.
CAUTION
Material damage due to total discharge!
The starter battery of the towing vehicle may fully discharge when the power supply uses the 12 V Complete supply setting.
This discharge would be caused by the 12 V lighting and other 12 V consumers.
Always switch off all 12 V consumers in the caravan when it is not in use to prevent a total discharge of the starter battery during standstill.
NOTICE
In towing vehicles meeting the EURO 6 standard, it can happen that the on-board computer shuts down the power supply for the refrigerator due to excessive current consumption.
NOTICE
Red LEDs are found next to the plug-in fuses. If an LED illuminates, it indicates that the corresponding fuse is defective.
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Premio 79
5.4.1.1 Supply battery
General
You can use either a conventional lead/acid battery or a so- called AGM battery.
The supply battery supplies all activated 12V consumers when the system is not connected to an external power source. Thus, the supply battery is continuously discharging.
Lead-acid battery pack (optional) The lead-acid battery pack is designed for cyclical loads in particular.
To maintain long-term functional operating condition it requires basic maintenance. The charger has been equipped with a battery monitor protecting the supply battery from total discharge during use.
However, irreparable damage can occur if the vehicle is parked for longer periods (e.g. in winter) without manual maintenance. For this reason, you must use the charger to recharge the supply battery at least once a month.
For an unused but not fully discharged supply battery, the charging process will be completed after ten to twelve hours.
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80 Premio
AGM battery (optional) The AGM battery (absorbent glass mat) is a state-of-the-art battery that absorbs the electrolyte in a special fibre-glass matting. Lead-mat battery packs do not have a free sulphuric acid and can be operated in any position. The acid cannot escape even if the AGM battery breaks. AGM batteries are ideally suited for the use in mobile homes and caravans.
Benefits:
Low maintenance (closed system)
High cycle stability, long service life
Good total discharge properties
Low spontaneous discharge, long storage life
Escape proof, no gas formation, no corrosion, no drip tray
High shock and vibration resistance
Small footprint at comparable capacity
It is recommended to charge the AGM battery in the early times once a month for more than 24 hours. At low discharge, this interval can be extended, depending on external temperatures, once per quarter for example.
NOTICE
You can switch in parallel only batteries of the same type and same capacity.
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Premio 81
Stand-alone package (optional)
Fig. 61: Stand-alone package
The stand-alone package comprises a supply battery (1) and a charger (2).
The supply battery supplies all 12 V consumers as soon as the 12 V main switch above the entrance door is switched on and the 12 V consumers are activated. Thus, the supply battery is continuously discharging.
Exception: 12 V operation of the refrigerator. The refrigerator can be in 12 V mode during driving only via the charge cable. During standstill, you can operate the refrigerator only with gas or an external 230 V supply.
The charger recharges the supply battery as soon as you have connected to the 230 V power supply. The 12 V consumers are supplied only via the supply battery. As soon as the supply battery has reached its full capacity, the charger will provide sufficient trickle charge.
Comply with the safety instructions and operating instructions provided in the manufacturer's documentation for operation!
CAUTION
Fire danger due to heat accumulation!
Supply battery and charger become hot during operation and can cause smouldering or fire if heat cannot be discharged properly.
Never cover the supply battery and the charger.
Do not misuse the storage space of the supply battery and the charger as the storage space for other objects.
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82 Premio
Charger display panel
Fig. 62: Charger display panel
The charger optimally charges the supply battery. The input source with the highest input voltage supplies the charging current for the battery connected to the output.
1 12 V- touch button with LED Use the 12 V main switch to activate and deactivate the
consumers connected to the charge controller. 2 LED status indicator 3 LED status indicator for autonomous supply
NOTICE
The device must be installed and opened only by authorised specialist personnel!
The device must be fully disconnected from the power source before the fuses are exchanged!
Fuses must be replaced with fuses of the same fuse class and category!
Prior to replacing a defective fuse, the cause of the fuse having tripped must be eliminated (short- circuit, overload)!
Incorrect polarity of the connected battery or the input voltage can result in a defective control unit.
Insufficient ventilation of the device causes a reduction in the charge current.
The housing surface can be become hot during operation!
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Premio 83
Battery charge status ATTENTION
Explosion hazard due to overcharging!
A defective charger can cause "boiling" and, consequently an explosion of the supply battery.
Immediately switch off the charger when the battery is boiling.
Have the defective charger repaired by an authorised specialist workshop or replace with a new unit.
The charge status can be read from the charger. The displayed voltage is interpreted as follows:
Voltage display Battery charge status Note
11 V Total discharge No charge, or 12 V system overloaded
11.1 13.2 V Normal operating range Voltage no longer increases
12.00 V Empty Charging process too weak or 12 V system overloaded
12.18 V full
12.32 V full
12.55 V full
12.80 V Full
12.8 14.4 V Overfull Only permissible for a brief period immediately after charging
> 14.4V Overcharged - battery may boil: Danger of explosion!
Charger defective
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84 Premio
ATTENTION
Material damage due to improper maintenance!
Improper maintenance of the battery will cause destruction and total failure of the unit!
Comply with manufacturer instructions.
Travel only with fully charged battery.
After every trip, recharge the battery for 12 hours.
Batteries subject to high ambient temperatures ( 30 C) require more frequent recharging.
At shut-down times of more than four weeks, disconnect the batteries from the on-board system and recharge on a monthly basis.
Check the acid condition at least once a year (only in lead-acid battery).
Battery charging process During the charging process of the battery (lead-acid only), a combustible hydrogen-air mixture may form which can escape via the venting hose into the atmosphere.
In the course of charging, the water in the battery is continuously consumed, yet the diluted sulphuric acid remains the same.
To avoid an increase in acid concentration, check the acid level annually. Add distilled water if necessary!
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Premio 85
WARNING
Risk of injury due to improper handling of rechargeable batteries!
Rechargeable batteries can release toxic acid, explode and cause severe injury if handled improperly.
Do not expose rechargeable batteries to high temperatures. Do not bring the rechargeable battery in the vicinity of sparks, ignition sources, or fire. Do not smoke.
Do not remove the pole terminals during charging. Do not move the batteries.
Do not touch escaping fluids. In the event of skin contact, wash immediately and thoroughly with water.
Eye contact: Rinse out eyes immediately with plenty of water and seek medical attention.
Collect escaped fluid with suitable absorbent cloth and dispose of according to applicable environmental regulations. Wear protective gloves!
Charging via a 230 V power supply If an external 230 V power supply is connected, the rechargeable battery (optional) is recharged from the built-in charger (optional). The charging current is adjusted to the charge status in this process. Overcharging is not possible.
To exploit the full capacity of the charger, switch off all electrical consumers during the charging process.
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86 Premio
LED spotlight
Fig. 63: LED spotlight
In the interior, above the bench and in the sleeping area, there is a track light system with 12 V LED spotlights. Those can be rotated, pivoted and adjusted, allowing all areas to be well illuminated (for use see "Arranging the lights" section).
Each spotlight has its own ON/OFF switch.
The lighting fixtures are switched via power circuits 1 and 2. If the power circuits are disconnected, the spotlights cannot be used.
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Premio 87
Room spotlights
Fig. 64: Canopy
Depending on the model and the selected equipment, there are either room spotlights with multiple rotating and pivoting halogen lamps on a rail system, or permanently installed lights in the canopy. These are activated via a central ON/OFF switch. The light intensity can be regulated.
Bathroom lighting
Fig. 65: Bathroom lighting, example
In the illustration on the left-hand side, the LED lights are installed in the bathroom above the mirror of the washbasin. These lights are also switched via lighting circuits 1 or 2. They can be operated if the lighting circuits are enabled.
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88 Premio
Kitchen light
Fig. 66: Kitchen light, example
Spotlights (2) are located beneath the top cabinets in the kitchen area.
The switches (1) are attached directly on the spotlights.
The kitchen lighting system is integrated in light circuits 1 and 2, and can be only operated when these circuits are activated.
230V outlet
Fig. 67: 230 V outlet, example
Outlets for the connection of small appliances when an external power supply is connected can be found at various locations in the vehicle interior, depending on the model and selected equipment (the picture shows an outlet in the support of the sitting area).
Awning light (optional)
Fig. 68: Awning light with LEDs
The awning light (optional) lights up the entrance area at night. It can be operated with the remote control unit (optional) or the corresponding button on the entry door.
The awning light must always be operated manually. For safety reasons, it does not switch off automatically and remains in operation until it is switched off.
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Premio 89
Remote control unit (optional)
Fig. 69: Remote control
Use the remote control to operate the awning light and the ceiling light.
The buttons on the remote control unit have the following functions:
1 Awning light ON/OFF 2 Ceiling light ON/OFF
The light intensity can be regulated by keeping the ceiling light switch depressed.
5.4.2 Gas supply
General This section provides information about the gas supply system in the caravan.
The installed gas appliances (depending on the selected equipment: heater, boiler, hob, oven, grill, refrigerator) - are explained in detail in the accompanying operating manuals provided by the respective manufacturers.
WARNING
Danger of explosion and injury due to gas!
Escaping gas can cause poisoning and explosions.
All repairs on the gas system must be performed only by authorised specialist personnel.
If gas odour is detected:
Immediately shut down the gas supply.
Do not operate any electric devices.
Remove fire and sources of ignitions.
Do not smoke.
Have gas system repaired immediately.
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90 Premio
Gas locker
Fig. 70: Gas locker, closed
Fig. 71: Open gas locker
The gas locker is located in the front above the draw-bar. The gas bottle holder and the gas pressure regulator are located here.
NOTE
Depending on the selected equipment, a gas pressure regulator set (SO) with automatic switch-over function can be pre-mounted in the gas bottle compartment.
Opening the gas locker:
Use the key to unlock the lock and clockwise rotate the knob by 90. In this position, the contact pressure abates but the gas locker cannot yet be opened.
To open the gas locker, rotate the knob clockwise by another 90.
The lid of the gas locker is lifted by the gas pressure damper.
Closing the gas locker:
Press the lid of the gas locker down and lock the gas locker cover with the handle of the lock.
NOTE
To prevent crushing of the gas hose, it must be routed behind the gas pressure damper.
Standard gas supply (with pressure reducer)
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Fig. 72: Pressure reducing valve
For connection of a gas bottle, a flexible gas hose with pressure reducing valve is installed. The pressure reducing valve is fitted with a sleeve nut with left-hand thread, and should only be screwed hand-tight with the gas bottle. Gas hose and pressure reducer must be examined for leaks at each gas test, and replaced if the status is deficient, at the latest, however, the gas hose and pressure reducer must be replaced at the end of the permissible service life.
Place the gas bottle in the gas bottle locker and lash tight with the securing belt.
Screw the pressure reducing valve directly onto the thread of the discharge valve on the gas bottle and hand tighten.
NOTE
Active bottle left, reserve bottle right
Gas bottle
Fig. 73: Gas bottle alignment
The flexible orange hose must not lie below the gas pressure damper.
Risk of pinching when closing the lid.
NOTE
Align the gas bottle in the gas bottle locker so that the valve is at two oclock.
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92 Premio
Quick-closing valves
Fig. 74: Quick-closing valves
Fig. 75: Shut-off and release position
The quick-action valves for the gas appliances are located in the caravan body, either in the drawer under the counter-top (as shown in the Fig.) or in the lower cabinet in the kitchen. The quick-closing valves must be accessible at all times.
Each gas appliance has its own quick-action valve.
The arrow on the quick-action valve indicates whether gas flow to the gas appliance is open or shut off.
The quick-action valves are marked as follows:
Symbol Meaning Symbol Meaning
Hob
Hot water boiler
Oven
Heater
Refrigerator Combination device hot-water boiler with heating system
Always close the quick-action valves prior to fuelling, and after using the gas appliance!
Operating manual and inspection booklet
Overview
Premio 93
5.4.3 Heater
General This section discusses the heating appliances in the caravan.
I
5.4.3.1 TRUMA heater
Fig. 76: TRUMA heater
The vehicle is always equipped with a gas heating system. It is operated via the thermostat (1).
The gas heater generates hot air that is distributed in the caravan body via a hot-air pipe system. The hot-air blower is operated with the operating switch (2) directly mounted above the heater.
The hot air blower will work only when an external 230V power supply is connected.
NOTE
In many countries, the operation of gas heaters during driving is not allowed. Before starting the trip, obtain information about the locally applicable regulations on the transit route and at the destination. If in doubt, close the gas heater prior to starting the trip, as well as the quick closing valve and gas bottle valve.
Hot-air nozzle
Fig. 77: Hot-air nozzle, open
To heat the caravan body, the blower drives hot air through the hot-air piping and expels the air through the hot-air nozzles into the caravan interior.
To regulate the flow of hot air as needed, the hot-air nozzles installed at various points can be manually opened or closed.
To open and close bring the revolving dampers of the hot-air nozzles into the desired position.
Operating manual and inspection booklet
Overview
94 Premio
Exhaust gas stack
Fig. 78: Exhaust gas stack of the gas heater
The exhaust gas stack to discharge burnt heating gas is installed in the caravan's roof.
The opening must always be free and clean to ensure unobstructed discharge of the exhaust gases.
NOTE
Always keep the opening free of leaves, dirt, and other fouling!
Floor heater system (optional)
Fig. 79: On-Off switch of the floor heating system
The electric floor heating system (optional) is activated with the On-Off switch (1). It is located above the entrance door. The corresponding transformer is fitted in the bed frame or in the bench.
The floor heating system does not require maintenance.
Operating manual and inspection booklet
Overview
Premio 95
5.4.4 Fresh water and waste water system
General The following section provides information on the fixtures for fresh water supply and waste water disposal.
NOTE
Standing water in the fresh water tank or in the water lines becomes unusable even after a short period. Thoroughly purge and rinse with fresh water before using the tank or water pipes after shut-down times. Special cleaning and sterilising agents are commercially available for regular use.
Fresh water intake port
Fig. 80: Fresh water intake port
The fresh water intake connection is installed at the exterior side wall of the caravan.
To fill the fresh water tank, swing the hinged hatch cover upward. Insert the caravan body key in the lock and turn it by 180. Then press the rotary cap closure, turn it 120 counter- clockwise and remove from the intake port.
After filling, replace the rotary closure cap and lock it with the key.
Fresh water tank
Fig. 81: Fresh water tank, example
The fresh water tank is located in the living or sleeping area (shown in the Fig. under the bench seat of the sitting group as an example).
1 Fresh water tank 2 Cleaning cover 3 Ventilation - fresh water tank 4 Suction hose for the water pump 5 Supply line to the level indicator 6 Fill hose
Operating manual and inspection booklet
Overview
96 Premio
Mixer tap
Fig. 82: Mixer tap
WARNING
Danger of scalding due to hot water!
Hot water can scald hands and other body parts.
Open the mixer tap in cold-water position and carefully raise the temperature.
1. To obtain water, turn the lever in direction of the cold-water setting (blue mark), lift upward, and slowly shift in direction of the red mark.
2. To close, turn the mixer lever in direction of the blue mark and push downward.
Drain plug in fresh water tank The drain plug is integrated in the tank bottom and can be accessed after the service cover has been removed.
Closing and draining positions
Fig. 83: Closing position Fig. 84: Draining position
Rocker lever engaged: Drain plug seals and the plug cannot be removed in this position.
Rocker lever straight: Drain plug does not seal and can be removed.
Operating manual and inspection booklet
Overview
Premio 97
Waste water
Fig. 85: Waste water tank (optional)
The waste water from sink and washbasin drains into a shared waste water conduit.
Depending on the model and selected equipment, the waste water is either captured in a permanently installed waste water tank (optional), or discharged into the exterior.
In a permanently installed waste water tank (optional), the drain valve (1) is installed in the immediate vicinity of the tank for easy access.
NOTE
Cleaning agents, soaps, wash lotions and cosmetics contaminate the environment and ground water.
Never drain waste water in free nature, dispose only at the designated disposal points!
5.4.5 Water heater
ATTENTION
Damages after extended stand time or frost!
If the vehicle is not used in winter, the sanitary system may be damaged due to frost.
Extended stand times can cause algae growth in the sanitary system.
Ensure that the overflow valve is free from contamination and ice formation.
In the event of frost or extended stand time, completely empty the water tanks, containers, hoses, and conduits. Dry-run the pump for approximately five minutes to avoid frost damage caused by residual water in the pump.
NOTE
Frost damage or contamination caused by algae growth in the water system are not covered by the guarantee!
Operating manual and inspection booklet
Overview
98 Premio
I
5.4.5.1 TRUMA heater and TRUMA water heater system
Fig. 86: TRUMA water heating and water drain valves
The TRUMA water heater is installed in the storage compartment under the bed.
This hot water heater heats the water in three ways:
When the gas heater is activated, a portion of the heated air flows through the hot water heater via the hot-air piping where it heats the fresh water.
Fresh water can be heated with the integrated electric heating system when the gas heater is switched off.
Combination mode: Accelerated heating of fresh water via hot air from the gas heater and internal electric heater
To empty the cold and/or hot water circuits, manually-activated drain valves are located directly next to the hot water heater. ( arrows).
Operating the hot water heater
Fig. 87: On-Off switch of the water heating system
The water heating system (SW) is activated with the On-Off switch (1). It is located above the entrance door.
The water heating system does not require maintenance.
Operating manual and inspection booklet
Camping
Premio 99
6 Camping
This section describes the operation and function of the equipment of your caravan. See also the instructions provided in the "Overview" section and those in the operating manuals for the built-in devices.
6.1 Setting up the caravan
6.1.1 Establishing the power connection
Fig. 88: Power connection
1. Before connecting, check whether the electrical supply mains matches the power specification of the caravan.
2. When using cable drums, completely unroll the power cable to prevent the cable from overheating.
3. Lay the cable so that it does not cause a stumbling hazard; mark the cable routing, if necessary.
4. Lift up the hinged cover (1) of the power supply connection on the side of the vehicle.
5. Push the stopping lever (2) upward and insert the CEE mains plug.
6. Connect the plug connector of the power cable to the external supply station.
7. Switch the refrigerator to mains or gas operation ( section "Camping").
8. Turn on the main switch.
6.1.2 Filling the fresh water tank
WARNING
Health hazard due to germs and bacteria in the drinking water!
Contaminated drinking water can cause serious infections.
Prior to the first use, disinfect the fresh water system of the vehicle, and thoroughly flush with drinking water.
Transfer water only from supply systems with proven drinking water quality.
Filling hose and container must be approved for drinking water.
Operating manual and inspection booklet
Camping
100 Premio
Fig. 89: Fresh water intake port
Fig. 90: Rotary cap closure, inside
Fig. 91: Fresh water intake port, open
1. Drain any residual water out of the fresh water tank ( section "Draining fresh water").
2. Open the fresh water intake port at the vehicle side.
Hold the twist cap firmly with one hand, insert the caravan body key into the lock and turn the key 180.
When the lock is unlocked, press the twist cap and turn it 120 anticlockwise.
Subsequently, remove the twist cap.
3. Thoroughly flush the filling hose (allow at least two litres of fresh water to flow though the hose). Insert the filling hose into the intake port and fill with fresh water.
4. After filling, pull out the filling hose, replace the rotary cap closure of the intake port, and lock it.
Insert the rotary cap closure with the pins (Fig. 90/1) in the grooves (Fig. 91/2) of the fresh water intake port.
Press the twist cap and turn it clockwise 120. Turn the key in the lock 180 clockwise and withdraw
the key.
5. Empty the filling hose and cap the hose ends.
6. Thoroughly flush out all water lines. Open the drain valves and flush out the lines. Then re-close the drain valves.
7. Turn on the water pump, open the mixer taps to mid position and flush out the lines. Then re-close the mixer taps.
Operating manual and inspection booklet
Camping
Premio 101
6.1.3 Draining fresh water F
Fig. 92: Drain plug in fresh water tank, open (rocker lever straight)
1. Open the drain valves for cold and hot water.
2. Open the mixer taps of sink and washbasin.
3. Open the service cover at the fresh water tank.
4. Move the rocker lever at the drain plug into vertical position and pull. Completely drain the water from the fresh water tank.
5. Check whether the fresh water system is completely empty. The water removal points (mixer taps, drain valves, discharge opening on the fresh water tank) must be dry.
6. Replace the drain plug in the fresh water tank and the service cover.
7. Close the mixer taps of sink and washbasin.
8. Close the drain valves for cold and hot water.
6.1.4 Draining the waste water
NOTE
Cleaning agents, soaps, wash lotions and cosmetics contaminate the environment and ground water.
Never drain waste water in free nature, dispose only at the designated disposal points!
Ensure that the collection container does not overflow, regularly empty at the disposal point.
Drain via the discharge pipe
1. Place collection containers (e.g. water bucket) directly under the drain pipe under the floor of the vehicle.
2. Allow the waste water from the kitchen sink, shower, and wash basin to drain into the collection container.
3. If the camping place is equipped with a waste water system, you can extend the drain pipe using a suitable waste water hose, and directly route the waste water into the designated sewage system.
Operating manual and inspection booklet
Camping
102 Premio
Waste water drain with permanently installed waste water tank (SW)
Fig. 93: Draw-off tap (1)
1. Place a collection container below the drain pipe under the vehicle (or discharge into designated waste water system, if available).
2. Open the draw-off tap (1) next to the waste water tank.
3. Drain waste water from the tank (tank volume: 44 litres!), into the collection container (or directly into the waste water system). Make sure that the collection container does not overflow.
4. Empty the collection container at the designated point of disposal.
Draining via the waste water tank (optional)
Available if this special option was selected.
Fig. 94: Wheeled waste water tank
1. Detach the wheeled waste water tank from its bracket in the gas bottle locker and open the cover.
2. Place the wheeled waste water tank with the intake port under the drain pipe for the waste water to flow from the caravan into the tank.
3. Regularly empty the waste water tank at an approved disposal point before it may overflow.
4. After use and before continuing your trip, insert the waste water tank in its bracket in the gas bottle locker and fasten.
Operating manual and inspection booklet
Camping
Premio 103
6.1.5 Changing the gas bottle (standard)
For the standard model of the gas system (flexible gas hose and pressure reducer) change the gas bottle as follows:
WARNING
Danger of explosion and injury due to gas!
Escaping gas can cause poisoning and explosions.
All repairs on the gas system must be performed only by authorised specialist personnel.
If gas odour is detected:
Immediately shut down the gas supply.
Do not operate any electric devices.
Remove fire and sources of ignitions.
Do not smoke.
Have gas system repaired immediately.
Fig. 95: Gas locker
Fig. 96: Gas bottle with pressure reducing valve
1. Open the gas locker.
2. For changing an empty gas bottle, close the valve at the empty bottle.
3. Manually unscrew the union nut of the gas bottle valve (note the left-handed thread).
4. Loosen the fastening belt of the gas bottle and remove the bottle from the gas locker.
5. Inspect the gas hose. If it is porous or damaged, have it replaced by qualified personnel.
6. Place the new gas bottle in the locker and secure with fastening belts.
7. Manually screw the cap nut of the pressure reducing valve tightly onto the gas bottle valve.
8. Close the gas locker and engage the lock.
9. In order to operate the gas appliances, open the gas bottle valve and the applicable quick-action valve.
Operating manual and inspection booklet
Camping
104 Premio
Installation locations in the gas bottle locker
Fig. 97: Standard gas bottle
Variant 1
Standard = gas hose with pressure reducer
Fig. 98: Wall-mounted gas bottle
Variant 2
Wall-mounted pressure reducer
Operating manual and inspection booklet
Camping
Premio 105
Fig. 99: DuoControl gas bottle
Variant 3
Gas bottle with DuoControl CS (optional)
Operating manual and inspection booklet
Camping
106 Premio
6.1.6 Gas supply maintenance (general)
Repeat the gas supply inspection pursuant to applicable regulations (every two years in Germany, for example).
Replace the gas pressure regulator set and the hoses at the latest ten years after their manufacturing dates.
6.1.7 Changing the smoke detector battery
The smoke detector is fitted with a 9 V block battery. To maintain the function of the smoke detector, the block battery must be replaced regularly, at the latest when the battery indicator signal sounds.
Comply with the safety and operating instructions in the operating manual provided by the manufacturer!
Fig. 100: Removing the housing
1. Carefully rotate the housing of the smoke detector counter- clockwise (15 approximately) until it can be taken from the bracket.
Fig. 101: Replacing the block battery
2. Remove the spent block battery and disconnect it from the contact strip.
3. Connect the new block battery with the contact strip. The contact strip must engage on the poles of the block battery.
4. Insert the connected new battery in the battery compartment of the smoke detector.
Operating manual and inspection booklet
Camping
Premio 107
Fig. 102: Replacing the housing
5. place the smoke detector's housing with the notch (1) at the mark (2) and strongly press onto the bracket.
6. Carefully rotate the housing clockwise (15 approximately) until it latches in the bracket.
6.2 Airing
General Regular and planned airing creates a pleasant atmosphere and prevents condensation formation and heat accumulation.
Use the hinged windows, sliding windows and skylights to air the motor caravan superstructure.
The caravan features forced ventilation openings to ensure continuous airing.
ATTENTION
Damage due to inadequate ventilation!
Inadequate ventilation causes a lack of oxygen and worsens the room climate. Heat accumulation and water condensation cause damage to the interior furnishings.
Never cover the louvres for forced ventilation.
Always ensure adequate airing of the vehicle.
Operating manual and inspection booklet
Camping
108 Premio
Hinged window
Fig. 103: Hinged window
Intensive airing
1. Turn the rotating knob upward by approximately 90.
2. Swing the window outward and latch in the desired position or fasten with the locking mechanism.
3. To close the hinged window, swing further upward or undo the locking mechanism.
4. Swing the hinged window backward, close it and lock with sash fastener.
Fig. 104: Continuous ventilation
Continuous ventilation
1. Turn the rotating knob upward by approximately 90.
2. Push the window outward by approximately one to two centimetres (one inch).
3. Turn the rotating knob back in order for the locking catch to insert in the recess of the window latching mechanism.
Close:
4. After airing, turn the rotating knob again upward until the locking catch can leave the recess.
5. Pull the window into the frame. To lock, turn the rotating knob downward by approximately 90.
Sliding windows
Fig. 105: Sliding windows
Opening sliding windows
To open, press the inner slide handle to the side and hold; at the same time slide the moveable part of the window to the side.
To close, push the moveable window part back into position. When closing, always ensure that the slide handle again engages.
Operating manual and inspection booklet
Camping
Premio 109
Combination blind
Fig. 106: Combination blind
The hinged windows are fitted combination blinds consisting of a fly screen and a blackout blind. Both blind components are hung from the window top.
For both blinds:
To close, use the handle to pull the fly screen fully downward and slightly push against the window until the lower strip latches.
To open, push the handle downward and slightly pull toward yourself until the lower strip detaches. Due to the tension, the blind automatically rolls up hold the handle during this action.
The blackout blind can be lowered in three different heights. It latches in one of three possible positions in the lateral guide rails.
ATTENTION
Damage to the blinds if they fly up!
To avoid damage to the blind, ensure that the blind CANNOT fly up.
NOTE
Do not keep the blind closed during driving and over a longer period of time (several weeks).
Over time, the springs would suffer if the blinds are permanently lowered.
Re-tensioning the blinds
Use a screwdriver to re-tension the blind springs.
Insert the screwdriver and turn once or twice clockwise.
Check the tension and repeat the process, if required. Ensure that you don't over-tension the springs.
Blind care
As a rule, never use aggressive cleaning agents (solvents or abrasives). Use a damp cloth and soapy water to clean the blinds and frame parts. Use a soft brush and/or damp cloth to clean the fly screen.
Operating manual and inspection booklet
Camping
110 Premio
Fly screen door (optional)
Fig. 107: Fly screen door
The entrance door can be fitted with an optional fly screen door (optional).
1. To open the screen door, push the handle into the desired position.
2. To close the screen door, push the handle back.
Operating manual and inspection booklet
Camping
Premio 111
Skylight Depending on the caravan model, the skylights installed in the roof differ in design and operation.
Fig. 108: Prop-up skylight
Opening the prop-up skylight
1. Grasp both handles to push the internal locking levers.
2. Grasp both handles and push the skylight upward.
Closing the prop-up skylight
1. Grasp both handles to push the internal locking levers.
2. Grasp both handles and pull the skylight downward.
Fig. 109: Operating the skylight
Opening the skylight
1. Pull the handle down so that the skylight unlocks.
2. Push the pulled down handle forwards so that the skylight lifts up.
3. Latch the clip in the desired position.
Closing the skylight:
Move the handle back from the latched position into the initial position.
Fig. 110: Operating the Midi Heki / Mini Heki plus
Opening the skylight
1. Press the safety button (1) of the skylight.
2. Move the clip (2) in the guide groove (3) backward.
3. Latch the clip in the desired position.
Closing the skylight:
Move the clip from the latching position back to its original position until the safety button (1) locks the skylight.
Operating manual and inspection booklet
Camping
112 Premio
Fig. 111: Operating the Heki 2 lift skylight
Operate the lift skylight (optional)
1. Push the safety button on both knobs (1, left and right) and rotate the knobs approximately 90.
2. Pull the clip (2) with a slight jerk from its bracket and swing downward.
3. Prop the skylight open with the clip. Swing the clip all the way down.
4. Place the clip onto the bracket (3) and secure.
Operating manual and inspection booklet
Camping
Premio 113
6.3 Heating and water heating
6.3.1 TRUMA heater
Fig. 112: TRUMA heater
The vehicle is always equipped with a gas heating system. It is operated via the thermostat (1).
The gas heater generates hot air that is distributed in the caravan body via a hot-air pipe system. The hot-air blower is operated with the operating switch (2) directly mounted above the heater.
The hot air blower will work only when an external 230V power supply is connected.
NOTE
In many countries, the operation of gas heaters during driving is not allowed. Before starting the trip, obtain information about the locally applicable regulations on the transit route and at the destination. If in doubt, close the gas heater prior to starting the trip, as well as the quick closing valve and gas bottle valve.
WARNING
Danger of fire!
Overheating the heating element can cause fire resulting in severe burns.
Do not keep heat-sensitive items (such as aerosols) in the heater's vicinity.
Do not place textiles in front or on the heating elements.
Operating manual and inspection booklet
Camping
114 Premio
Start-up
Fig. 113: Thermostat
Gas heater with automatic ignition
1. Open the gas bottle and the quick-action valve in the gas feeding line.
2. Turn the multi-function thermostat (1) to one of the thermostat settings 1 5 and push until the stop. The system ignites automatically (audible spark) until the flame burns.
NOTE
The sparks of the automatic ignition are audible when you hold the thermostat button down. The heating element is automatically ignited after some seconds (up to approximately two minutes).
3. Continue to press down the thermostat button for another ten seconds to ensure that the safety pilot responds.
ATTENTION
Risk of deflagration!
Unconsumed gas in the heating element may deflagrate and damage the heater!
If the gas does not ignite, wait for at least two minutes before again attempting to ignite the element.
NOTE
If the flame dies after ignition, the system automatically re-ignites during the closing period of the safety pilot (approximately 30 seconds).
If no flame is achieved, the automatic ignition will continue to work until you switch the thermostat to "0".
If the gas line contains air, the system may require up to two minutes before gas is delivered for consumption. During this time, keep the thermostat button pressed until you have a steady flame.
To obtain a uniform and fast distribution of warm air and a lowered surface temperature at the warm air outlet grid, we recommend that you operate the heater with the TRUMA warm air system running.
Operating manual and inspection booklet
Camping
Premio 115
Room thermostat The room thermostat regulates the heater output according to the setting at the thermostat installed at the heater's top.
Fig. 114: Thermostat
NOTE
The temperature sensor is installed at the bottom of the heater. Cold droughts, door gaps, carpeting, etc. affect the thermostat action. Eliminate any problems if you experience unsatisfactory temperature regulation.
A mean room temperature of approximately 22 C can be achieved without blower operation at a thermostat set to 3. We recommend an operation with blower and thermostat setting 4 to achieve a comfortable warm air distribution and lower condensation at cold surfaces.
The exact thermostat setting must be determined and adjusted according to the vehicle model and individual needs.
Switching off 1. Set the thermostat handle of the heater (1) to "0". The automatic ignition is automatically deactivated.
2. Turn off the blower (set rotary switch to "0").
If the device will not be used for an extended time, close the quick-action valve in the gas feeder hose and the gas bottle.
Operating manual and inspection booklet
Camping
116 Premio
Removing the heater grille
Fig. 115: Opening the heater grille
1. Slightly pull the heater grille top forward.
2. Push up the retaining springs at the sides and tilt the heater grille forward (Fig. 115).
NOTE
If space is sparse, pull the heater grille top slightly to the front and lift until it is free. Take off the heater grille.
3. Swing the heater grille to the side (Fig. 116).
Closing the heater grille
Fig. 116: Open heater grille
1. To install, place the heater grille onto the lower holding brackets (Fig. 116/1).
2. Insert the operating rod from below into the handle bush.
3. Swing the heater grille back and latch at the top.
NOTE
Designs with pressure igniter: Place the operating handle from the top so that the arrows points to the "0" position.
Battery change
Fig. 117: Battery change
Heater with automatic ignition
Replace the battery only when the heater is turned off.
Insert a new battery before every heating period.
Dispose of old batteries according to environmental regulations.
Use only heat-resistant and leak-free batteries (LR 6, AA or AM3)!
1. Remove the heater grille.
2. Push the cover of the battery compartment upward.
3. Replace the battery; ensure correct polarity.
4. Close the battery compartment.
5. Close the heater grille.
Operating manual and inspection booklet
Camping
Premio 117
Cleaning Prior to every heating period, use a small brush or paint brush to remove the dust accumulated on the heat exchanger, the bottom plate and the fan wheel.
Hot-air nozzle
Fig. 118: Hot-air nozzle, open
To heat the caravan body, the blower drives hot air through the hot-air piping and expels the air through the hot-air nozzles into the caravan interior.
To regulate the flow of hot air as needed, the hot-air nozzles installed at various points can be manually opened or closed.
To open and close bring the revolving dampers of the hot-air nozzles into the desired position.
Floor heater system (optional)
Fig. 119: On-Off switch of the floor heating system
The electric floor heating system (optional) is activated with the On-Off switch (1). It is located above the entrance door. The corresponding transformer is fitted in the bed frame or in the bench.
The floor heating system does not require maintenance.
Operating manual and inspection booklet
Camping
118 Premio
6.3.2 Water heater
ATTENTION
Damages after extended stand time or frost!
If the vehicle is not used in winter, the sanitary system may be damaged due to frost.
Extended stand times can cause algae growth in the sanitary system.
Ensure that the overflow valve is free from contamination and ice formation.
In the event of frost or extended stand time, completely empty the water tanks, containers, hoses, and conduits. Dry-run the pump for approximately five minutes to avoid frost damage caused by residual water in the pump.
NOTE
Frost damage or contamination caused by algae growth in the water system are not covered by the guarantee!
Mixer tap
Fig. 120: Mixer tap
WARNING
Danger of scalding due to hot water!
Hot water can scald hands and other body parts.
Open the mixer tap in cold-water position and carefully raise the temperature.
1. To obtain water, turn the lever in direction of the cold-water setting (blue mark), lift upward, and slowly shift in direction of the red mark.
2. To close, turn the mixer lever in direction of the blue mark and push downward.
Operating manual and inspection booklet
Camping
Premio 119
I
6.3.2.1 TRUMA heater and TRUMA water heater system
Fig. 121: Drain valves
Filling the hot water heater
1. Fill the cold water tank ( "Filling with cold water").
2. Turn on main switch (power supply).
3. Close cold and hot water drain valves.
4. Open mixer tap in kitchen or bathroom in "hot water" position.
5. Close mixer tap as soon as water starts running.
NOTE
After filling the hot water heater, cold water will be released from the mixer tap at first because the water is not yet heated.
Emptying the hot water heater
If there is danger of frost or the fresh water system is not in use, drain water as described below:
1. Turn off the hot air blower of the gas heater.
2. Turn off the electric heater of the hot water heater.
3. Turn off main switch (power supply).
WARNING
Danger of scalding due to hot water!
When emptying the hot-water heater, hot water can escape and may cause severe scalding injuries on hands and skin.
Prior to draining the water from the hot water heater, cool water to ambient temperature.
4. Open the drain valves.
5. Drain fresh water ( "Draining fresh water").
Operating manual and inspection booklet
Camping
120 Premio
Operating the hot water heater
Fig. 122: On-Off switch of the water heating system
The water heating system (SW) is activated with the On-Off switch (1). It is located above the entrance door.
The water heating system does not require maintenance.
Operating manual and inspection booklet
Camping
Premio 121
6.4 Sitting and sleeping
6.4.1 Converting the sitting area
The layout of the sitting area depends on the selected model. By lowering the table, you can create additional sleeping spaces.
Fig. 123: Table, rectangular
Lowering a table with support leg
1. Push the sliding bush (1) upward and fold the lower part of the table leg (2).
2. Tilt the table top upward and lift from the wall rail (3).
3. In tilted position, hang the table top in the lower wall rail (4).
4. Tilt the table top forward until the folded leg is securely placed on the floor.
Fig. 124: Table with table lift frame
Lowering a table with lift frame
1. Turn handle (1) counter-clockwise and hold to unlock the folding mechanism.
2. Push the table top (2) downward.
3. After latching the lower position, release the handle (1).
Operating manual and inspection booklet
Camping
122 Premio
"Ilse-Lift" lifting frame (optional)
Fig. 125: "Ilse-Lift" lifting frame (SW)
Functions:
1 Lowerable single leg table foot 2 Rotatable
Raising the table
Swivel operating lever (2) through 180 degrees.
The table automatically raises to its normal position.
Once the desired height of the tabletop is reached, lock the operating lever again
Rotating the tabletop
After loosening the knurled screw (1) the tabletop can be rotated and aligned.
(Only if the lifting table is extended)
The knurled screw must be tightened again after after aligning the tabletop.
Lowering the table
Before lowering the table, swivel it back into the basic position. After swivelling, retighten the knurled screw.
Then activate the operating lever (2) to lower the table.
Swivel the operating lever (2) through 180 degrees and simultaneously push the tabletop downward.
Once the desired height of the tabletop is reached, lock the operating lever again.
Operating manual and inspection booklet
Camping
Premio 123
Lift-up bed (optional)
Fig. 126: Lowering the lift-up bed
1. Lower table (1)
2. Press the knob (2) on the bed rail close to the pull-grip (3) so that the brake releases.
3. Pull the pull-grip (3) firmly down until the lift-up bed (4) is supported against the backrest cushion.
4. Attach the ladder (5) on the pull-grip (3) and engage securely.
NOTE
The ladder must only be engaged in this position.
5. Now it is possible to climb into the lift-up bed. If the space below the lift-up bed, is also to serve as a sleeping space, the lower backrest cushion can now be tilted back.
Disassembly back to the sitting area takes place in the reverse sequence.
During disassembly back to the sitting area, the bed must be locked in the topmost position so that it cannot swing during driving!
The lift-up bed must not be used as a load carrier during travel. Only the bedding and lift-up bed ladder can remain on the bed during travel. Ensure that the lift-up bed is in its topmost position, flat against the vehicle roof. To do so, the bed is moved as far upwards as possible. Then release the button so that the brake grips.
Operating manual and inspection booklet
Camping
124 Premio
CAUTION
The lift-up bed must not be used as a load carrier.
NOTE
Care instruction:
The rails of the lift-up bed that are attached on the left and right on the side wall, must be sprayed annually with a friction reducing PTFE dry-lubricant spray. This acts as a dirt-repellent and ensures that the sliders move freely in the rails.
Fig. 127: Bed guard
CAUTION
For fitting, the tension straps (front/rear) must engage in the clips fastened on the ceiling.
Then tighten the straps
Maximum load: 200 kg
Fig. 128: Safety instruction
NOTE
Safety instruction on the bed rail.
Caution
Not suited to unsupervised use by children under six years old.
Lift-up bed instruction!
Before travel, move the lift-up bed into the upper holding position.
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Camping
Premio 125
6.4.2 Folding console as bed extension
Fig. 129: Folding console as bed extension
Depending on the model, a folding console may be installed as an extension of the bed.
Fig. 130: Undoing the latching mechanism
Folding the folding console
Push both latches (1) upward at the same time and fold the console downward.
Opening the folding console
Lift the folding console upward until both latches (1) have latched.
Operating manual and inspection booklet
Camping
126 Premio
6.4.3 Setting up the lighting
Depending on the selected model and equipment, the living and sleeping areas are fitted with various lamps.
Adjusting brightness The brightness of the living area lamps can be adjusted as required.
Press the light buttons on the multifunction switch and hold until the desired brightness is set.
To simply switch the lights on/off without regulating brightness, briefly press the respective light button once.
Switching the bathroom and kitchen light
Bathroom and kitchen lights have their own ON/OFF switches in the vicinity of the respective lamps.
These light fixtures cannot be switched from the multifunction switch and have a fixed brightness.
Adjusting the LED spot light
Fig. 131: Adjusting the LED spot light
The LED spot lights in the rail system can be adjusted:
1. Use the base switch to turn off the LED spot light.
2. Turn the base by 90 so that the base is at a right angle to the rail ( Fig. 131).
3. Pull the LED spot light down to remove it.
4. Insert the LED spot light at another location in the rail.
5. Rotate the base back 90 to reposition the base lengthwise in the rail.
The LED spot light can now be switched on again via the base switch.
Operating manual and inspection booklet
Camping
Premio 127
Sanitrbereich
6.5 Bathroom
6.5.1 Using the shower and washbasin
The shower and washbasin are supplied by the heating system or a hot water boiler (optional).
Activate the mixer tap to draw hot water.
6.5.2 Flushing, DOMETIC system
Fig. 132: Revolving toilet
1. For flushing, pull the slide gate (1).
2. Press the push-button (2).
3. After flushing, return the slide gate (1).
Operating manual and inspection booklet
Camping
128 Premio
Emptying the waste holding tank
Fig. 133: Waste holding tank in the disposal shaft
Fig. 134: Emptying the waste holding tank
NOTE
The waste holding tank must be emptied at the latest when the fill level indicator next to the flushing button is illuminated.
Completely empty the holding tank if there is danger of freezing and the caravan superstructure is not heated.
NOTE
Faeces and chemicals harm the environment.
Drain the waste holding tank only at the designated disposal points.
1. Close the slide gate at the toilet bowl.
2. Open the sanitary compartment at the outside of the caravan body.
3. Press the coloured bracket (1) and use the handle (2) to pull the tank from the disposal shaft.
4. At a designated disposal station, swivel the discharge pipe (3) to the side and unscrew the cap (4).
5. Press and hold the coloured button (5) of the venting valve and empty the waste holding tank.
6. Use fresh water to clean the tank, replace the cap on the discharge pipe and return the pipe to its position.
7. Push the waste holding tank into the disposal shaft until the bracket latches.
8. Lock the sanitary compartment.
9. Refill with new sanitary fluid.
Operating manual and inspection booklet
Camping
Premio 129
6.6 Kitchen area
6.6.1 Using the combination ceramic hob
WARNING
Burn injuries due to open gas flame!
Improper operation can cause injury.
Prior to operation, open the kitchen window.
Never let gas escape without igniting.
Do not use the gas hob to heat the caravan interior.
Minimum and maximum pot sizes
Fig. 135: Pot sizes
ATTENTION
Risk of fire due to oversized pots!
Using oversized pots can cause overheating and thus a heightened risk of fire.
Place the pots and pans centred above the burner.
Used pots and pans must not be larger than the pan stand on top of the burner.
The sticker on the glass plate provides information about the permissible pot sizes.
NOTE
This device must be only operated with liquefied gas.
Use only the specified gas pressure.
This device is approved solely for the use with propane or butane gas.
We recommend to use propane with this device.
Using butane may lower the device output if the ambient temperature is less than 10 C.
Do not use butane if the ambient temperature drops below 5 C.
This device must be earthed.
Operating manual and inspection booklet
Camping
130 Premio
Cooking
Fig. 136: Combination cooker
Fig. 137: Settings of the operating elements: OFF, High flame, Low flame
The gas hob is under a safety glass panel.
1. Lift the glass plate. The separate glass plate of the sink can remain closed.
2. Open the gas bottle valve and the "Hob" quick-action valve.
3. Press the button and turn counter-clockwise to the highest level (high flame).
4. Press the button further and hold a burning match or barbecue lighter against the burner. In models with automatic ignition, the procedure is similar, except for the automatic ignition when the button is pressed. In models with manual ignition, the procedure is similar, except that you must press the ignition button on the front plate to ignite the burner.
5. After ignition, keep the button pressed for another 10 to 15 seconds.
6. Release the button and use the regulator to adjust the gas flame to the required level. Do not push the regulator when adjusting.
7. If the burner does not ignite within 15 seconds, release the button and wait for at least one minute before you repeat steps (3) to (6).
8. To shut down, turn the button until the line on the button is aligned with the dot at the control panel.
NOTE
After the flame extinguishes, the safety pilot valve automatically blocks the gas supply.
9. Close the "Hob" quick-action valve and the gas bottle valve.
10. Wait until the hob has cooled down, clean, and cover with the glass plate.
Operating manual and inspection booklet
Camping
Premio 131
6.6.2 Using the oven with grill function (optional)
The baking oven with grill (optional) is installed on special request.
WARNING
Risk of burns due to hot oven!
A hot oven can cause burn injuries.
Never touch hot surfaces. Keep children away.
Always open the door when igniting the oven.
When grilling, remove the heat protection shield and keep the door slightly ajar.
Operating manual and inspection booklet
Camping
132 Premio
Baking
Fig. 138: Oven with grill
1. Open the gas bottle valve and the "Oven" quick-action valve.
2. Open the oven door.
3. Turn the operating knob to 240 C, push and keep pushed.
4. Quickly press the ignition button with the lightning symbol several times, until the flame ignites in the oven space.
5. Keep the operating knob depressed for an additional 10-15 seconds, then release it. If the burner does not ignite, wait for at least 1 minute before the next ignition attempt.
6. Slide in the oven rack and close the oven door.
7. Turn the operating knob to 180 C and preheat the oven for approx. 10 minutes (full heat will be obtained after 15-20 minutes).
8. Place the food to be baked in the oven, close the oven door, and select the baking temperature on the operating knob.
9. After baking, turn the operating knob to "0".
10. Use pot holders or oven gloves to remove the baked goods out of the oven; let the oven cool down.
Grilling
Fig. 139: Heat protection shield
1. Open the gas bottle valve and the "Oven" quick-action valve.
2. Open the oven door and pull the heat protection shield from below the operating panel.
3. Press and turn the operating knob with the symbol for "top heat" (= grill operation) and keep pressed.
4. Quickly press the ignition button with the lightning symbol several times, until the flame ignites in the oven space.
5. Keep the operating knob depressed for an additional 10-15 s, then release it. If the burner does not ignite, wait for at least one minute before the next ignition attempt.
6. Place the food in the oven, fold up the door and leave slightly ajar.
7. Select the required temperature at the operating knob.
8. After grilling, turn the operating knob back to the "0" position.
9. Use pot holders or oven gloves to take the grilled food from of the oven, and let the oven cool down.
Operating manual and inspection booklet
Camping
Premio 133
6.6.3 Using the Thetford refrigerator
NOTE
Prior to first use and cleaning, and when parking for longer periods (e.g. winter break) read the accompanying operating manual provided by the manufacturer of the refrigerator!
Overview
Fig. 140: Thetford Model A refrigerator
The refrigerator can be operated with 12V, 230V or with gas.
To prevent discharging the supply battery, do not use the 12V battery when the engine is running.
Gas ignition at altitudes higher than 1000 m above sea level may be disturbed - this is not a malfunction but a reaction to changed pressure levels.
The refrigerator works trouble-free at inclines to approximately 5.
Attach the winter cover for winter operation.
To open, press the door lock (2) on the upper edge of the refrigerator door downward and swing the door open.
LED operating panel (1)
A ON-OFF switch B Operating button C Arrow buttons D Power source symbols E Cooling level indicators F "Anti-condensation" symbol
(only Model B) G "Batteries empty" symbol
(optional)
Fig. 141: LED operating panel
Operating manual and inspection booklet
Camping
134 Premio
Activating the refrigerator 1. Press the ON-OFF switch (A) for one second. The integrated lamp illuminates green.
2. The LED operating panel dims after ten seconds. The green lamp indicates that refrigerator is operating.
Selecting the power source 1. After activating the refrigerator, press the operating button (B) for two seconds. The power source symbols (D) are flashing.
2. Select the desired power source by pressing the arrow buttons (C).
3. Press the operating button (B) to confirm your selection.
Selecting the cooling level 1. After activating the refrigerator, press the operating button (B) for two seconds. The power source symbols (D) are flashing.
2. Press again the operating button.
3. The cooling level indicators (E) are flashing. Select the desired cooling level by pressing the arrow buttons (C).
4. Press the operating button (B) to confirm your selection.
On the road Close the refrigerator and push against the refrigerator door to automatically lock the door. The door lock (1) also secures the door during the drive.
NOTE
Ensure that all objects in your refrigerator are well secured against shifting. Secure bottles in the door with the bottle holder (3) and ensure that foodstuff in the shelves is fastened.
Deactivating the refrigerator Press the ON-OFF switch (A) for two seconds. All lamps at the LED operating panels extinguish.
Operating manual and inspection booklet
Camping
Premio 135
6.6.4 Using the Dometic refrigerator
General
Fig. 142: Opening the refrigerator
The refrigerator can be operated with 12V, 230V or with gas.
To prevent discharging the supply battery, do not use the 12V battery when the engine is running.
Gas ignition at altitudes higher than 1000 m above sea level may be disturbed - this is not a malfunction but a reaction to changed pressure levels.
The refrigerator works trouble-free at inclines to approximately 5.
Attach the winter cover for winter operation.
To open, press the push element on the upper edge of the refrigerator door downward and swing the door open.
Prior to first use and cleaning, and when parking for longer periods (e.g. winter break) read the accompanying operating manual provided by the manufacturer of the refrigerator!
Activating the refrigerator with automatic ignition
Control elements
1 Energy selector switch 2 Fault display 3 Mode display 4 Temperature level display 5 Temperature level button
Fig. 143: Control elements on the refrigerator with automatic ignition
Electrical operation 1. Press the energy selector switch (1) for approx. two seconds.
2. Press the energy selector switch (1) several times until the operating mode display (3) shows battery or mains operation.
3. Press the energy selector switch (5) several times until the temperature level indicator (4) shows the desired cooling level.
Operating manual and inspection booklet
Camping
136 Premio
Gas operation 1. Open the glass bottle valve.
2. Open the quick-action valve for the refrigerator.
3. Press the energy selector switch (1) for approx. two seconds.
4. Press the energy selector switch (1) several times until the operating mode display (3) shows gas operation.
5. Press the energy selector switch (5) several times until the temperature level indicator (4) shows the desired cooling level.
Switching off the refrigerator
1. Press the energy selector switch for approximately two seconds.
2. Press in the closing fixture of the door locking mechanism and slide it forward. This causes the refrigerator door to remain slightly open when it closes and prevents mould growth.
After gas operation:
3. Close the quick-action valve for the refrigerator.
4. Close the gas bottle valve.
NOTE
Prior to parking for longer periods of time (e.g. for the winter break), attach the winter covering.
Switching on the refrigerator with manual ignition
Control elements
1 Energy selector switch 2 Temperature level regulator 3 Ignition knob 4 Gas operation display
Fig. 144: Control elements on the refrigerator with manual ignition
Electrical operation 1. Switch the energy selector switch (1) to mains operation or battery operation.
2. Press the temperature level regulator (2), turn it to the desired cooling level and release it.
Operating manual and inspection booklet
Camping
Premio 137
Gas operation
Fig. 145: Changing the batteries of the battery igniter (only if present)
1. Open the glass bottle valve.
2. Open the quick-action valve for the refrigerator.
3. Switch the energy selector switch (1) to gas operation.
4. Press the temperature level regulator (2), turn it to the desired cooling level and keep it depressed.
5. To ignite, press the ignition knob (3).
NOTE
Some refrigerator models are equipped with a battery igniter. If there is no ignition, check the polarity of the battery or replace the battery ( chapter "Faults", section Refrigerator).
6. After ignition, keep the temperature level regulator (2) depressed for approximately 15 seconds before releasing it.
Switching off the refrigerator
1. Set the energy selection switch to the OFF position in refrigerators with manual ignition.
2. Press in the closing fixture of the door locking mechanism and slide it forward. This causes the refrigerator door to remain slightly open when it closes and prevents mould growth.
After gas operation:
3. Close the quick-action valve for the refrigerator.
4. Close the gas bottle valve.
NOTE
Prior to parking for longer periods of time (e.g., winter break), attach the winter covering.
Operating manual and inspection booklet
Maintenance
138 Premio
7 Maintenance
7.1 Exterior cleaning
NOTE
Acrylic glass window panes are very sensitive and require special care.
Only clean wet with a clean sponge or soft cloth.
Avoid using chemical cleaning agents, glass cleaner and other aggressive cleaners.
Use special acrylic glass cleaner for stubborn stains.
1. Prior to cleaning the vehicle, close all doors, windows, and skylights.
2. Apply a weak water jet to the entire caravan at an approved vehicle washing facility.
3. Wash the vehicle with a soft sponge and mild shampoo solution and rinse with water.
4. Dry the caravan (e.g. with a chamois); remove, in particular, moisture on lamp holders, window frames, etc.
5. Treat the surfaces with a suitable preserving agent.
NOTE
Because GFRP surfaces age faster than coated surfaces, they may become dull and attract moss and algae growth. For this reason, GFRP surfaces must be polished and sealed with wax at least once year to be protected against UV light and ageing. Suitable polishes and sealants are available from specialist distributors for camping and water sports products.
6. Plastic parts such as bumpers and skirting panels should be cleaned with off-the-shelf, non-aggressive plastic cleaning agents.
7. Apply a rubber care agent (talcum for example) to rubber door and window elements.
8. Grease door hinges, stabilisers and joints as needed.
Operating manual and inspection booklet
Maintenance
Premio 139
7.2 Interior cleaning
1. Use standard, non-aggressive household cleaning and care products for the interior and floor.
2. Wipe off furniture surfaces with a damp cloth, use furniture polish if necessary.
3. Vacuum off the upholstery or clean it carefully with a mild foam cleaner. Do not wash.
4. Thoroughly rinse and disinfect the fresh water tank and fresh water lines, empty and clean the waste water tank.
5. Use designated non-abrasive steel cleaners to clean the sink and hob to avoid scratching.
6. Use designated plastic cleaning and care products to clean plastic parts such as shower and washbasin.
7.3 Supply battery (optional)
1. Check the charge status of the supply battery (if purchased), recharge if necessary (see "Overview").
NOTE
The caravan is delivered with a maintenance-free supply battery that does not require special care.
If a different type of rechargeable battery has been used when changing rechargeable batteries, the following steps are required:
2. Check the acid level of the supply battery.
3. If the fill-level is below the MIN mark, add distilled water to the battery concerned until the MAX mark is reached.
4. Charge the supply battery for at least 12 hours with the mains charger.
Operating manual and inspection booklet
Maintenance
140 Premio
7.4 Preparing the caravan for periods of non-use
Take the following measures.
Supplemental tasks for winter care are indicated by the letter W.
Amend this list to meet your specific requirements.
Component Activity
Chassis
Park the caravan where it is safe and secure it from rolling off. Do not engage the parking brake.
Thoroughly clean under-body, repair rust and paint damage.
Check the air in the tyres, inflate to specified pressure.
If possible, jack up the vehicle, otherwise move the vehicle every 4 weeks to prevent pressure marks on tyres and wheel bearings.
Caravan body
Exterior Free the entire vehicle, particularly the roof, from deposits such as branches, leaves, snow and ice.
Thoroughly clean the superstructure, repair rust and paint damage.
Clean and lubricate the hinges on doors and hatches. W
Treat locks with graphite dust. W
Rub talcum into the sealing rubber. W
Interior If possible, remove the upholstery from the caravan and store it in a dry location; if this is not possible, put it in a vertical position for better ventilation.
W
Remove clothing, objects of daily use, cosmetics, canned goods and perishable goods from closets, storage areas and compartments.
Clean all closets, storage areas, and compartments with a damp cloth.
Remove groceries and drinks from the refrigerator. Defrost and clean the refrigerator. Arrest the refrigerator in a position that ensures an air gap.
Set up air de-humidifiers. W
Repeatedly and thoroughly ventilate the interior. W
Operating manual and inspection booklet
Maintenance
Premio 141
Component Activity
Electrical system Check the supply battery (optional), fill, recharge if necessary.
Remove the supply battery (optional) and store it in a frost-free location. W
Spray contact spray into the contacts of the plug connector for connection to the towing vehicle.
Water system Empty the fresh water tank, open the tank locking mechanism.
Drain the hot and cold water system, open all water cocks to middle position and leave them open.
Blow out any water remaining in the water lines with compressed air (oil- free, max. 0.5 bar).
Empty the siphons in the kitchen and bathroom area. W
Empty and clean the waste water tank.
Sanitary system Flush the toilet.
Empty and clean the waste holding tank.
Heater Remove water from the boiler. Open the drain valve.
Gas supply Close the gas bottle valves and remove the gas bottles from the gas fastening belt.
Close the quick-action valves.
Operating manual and inspection booklet
Maintenance and inspection
142 Premio
8 Maintenance and inspection
General Maintenance tasks described in the sections below are required for optimal and trouble-free vehicle operation.
If increased wear is determined on specific components in regular inspections, shorten the required maintenance interval based on the actual indications of wear!
In addition to this operating manual, the operating manuals supplied for the built-in devices also apply. The instructions contained therein - particularly the safety instructions cited in these manuals - must be complied with!
If you have questions concerning maintenance work and maintenance intervals: Contact the manufacturer (service address page 2).
WARNING
Danger of accident and injury due to improper maintenance!
Improper maintenance or repair can cause serious accidents or injuries.
Have repairs to the vehicle or chassis, electrical system, gas system and gas consumers performed only by authorised specialists.
Operating manual and inspection booklet
Maintenance and inspection
Premio 143
8.1 Maintenance schedule
Interval Component Action required
Weekly Supply battery (optional) Check charge status
Monthly Main switch (FI) Function check
Tyres Check the tyres: Condition, tread depth, fill pressure
Fresh water tank and fresh water system
Clean and disinfect
Blackwater tank and waster water tank (optional)
Empty and clean
Coupling: Check the wear indicator of the stabilising device.
. If the wear limit has been reached, replace the friction elements of the stabilizing device.
Every 6 months
Doors, service hatches, storage compartments
Clean and grease joints, hinges
Hinged windows, sliding windows, skylights
Check for leaks Clean and grease joints and hinges
Support elements Clean and grease joints and threaded rods
Operating manual and inspection booklet
Maintenance and inspection
144 Premio
Interval Component Action required
Every 12 months
Electrical system Function check
Fresh water and waste water system
Function check, leak test
Heater, boiler, gas hob Function check
Lighting, refrigerator Function check
Gas burner, refrigerator Have them cleaned by an authorised workshop
Seals on the doors, storage and service hatches, windows, skylights, and safety straps
Function check
Sealing strips, sealing edges, sealing rubber
Check for damage
Support wheel spindle Grease
Lubricating nipple on the overrun brake device
Grease
Thrust rod of the overrun brake device
Grease (below the rubber sleeve)
Parking brake lever Oil
Under-body protection Check
Every 6 years
Gas pressure regulator Have it replaced by an authorised workshop
Every 10 years
Smoke detector Replace
8.2 Inspection schedule
Interval Component Action required
Every 12 months
Superstructure Tightness test (annual inspection by authorised specialist workshop pursuant to the 5-year guarantee for tightness)
Every 2 years
Overall vehicle General vehicle inspection
Entire gas supply Official inspection by an authorised specialised company
Operating manual and inspection booklet
Maintenance and inspection
Premio 145
8.3 Wheels and tyres
General
WARNING
Danger to life due to incorrect tyre pressure!
Incorrect tyre pressure causes excessive wear and tear and damages the tyre which ultimately could burst.
Prior to every trip or in two-week intervals, check the tyre pressure in cold tyres.
The vehicle is fitted with tubeless tyres. Never install tubes in these tyres.
When using aluminium rims, you cannot use snow chains.
In the event of a flat tyre, move the rig to the right (continent) or left (UK) side of the road. Secure the rig with a warning triangle. Activate the hazard warning lights.
Due to the design, vehicles with tandem axle may exhibit higher tyre wear.
Tyres must not be older than six years as the material starts to break down. The four-digit DOT at the tyre side indicates the date of manufacture. The first two digits identify the week, the latter two the year of manufacture.
Regularly (every fortnight) inspect the tyres for even tread abrasion, tread depth, and outer damages.
Comply with the legal minimum tread depth.
Always use tyres of the same model, same manufacturer and same type (summer or winter tyres).
After having installed new tyres, use only moderate speeds for approx. 100 km in order for them to develop optimum grip properties.
Operating manual and inspection booklet
Maintenance and inspection
146 Premio
Fig. 146: Always tighten tyre nuts and bolts crosswise
Regularly check tyre bolts and nuts for proper seating. Re- tighten the nuts or bolts of a replacement after 50 km driving (crosswise sequence, see Fig. 146).
See section "Tightening torques" for the correct tightening torque.
If you use new or repainted rims, re-tighten the tyre nuts or bolts again after 1000 to 5000 km.
If the vehicle is not used for extended times, prevent pressure marks at tyres and wheel bearings. Jack up the vehicle to remove stress on the tyres, or move the vehicle every four weeks to change the wheel position.
Tyre selection
WARNING
Danger to life due to incorrect tyre selection!
Incorrect tyre selection causes may damage the tyres during driving, and they may burst.
Use only tyres that are approved for your vehicle.
Using tyres not approved for the specific vehicle will cancel the operating licence and ultimately the insurance coverage. Consult your authorised distributor or service point.
The tyre sizes approved for your vehicle are shown in the vehicle documents or can be requested from your authorised distributor or service point. Every tyre must fit the vehicle at which it is to be used. This applies to external dimensions (diameter and radius) indicated by the standardised size designation. But the tyres must also meet the requirements of the respective vehicle regarding weight and speed.
Operating manual and inspection booklet
Maintenance and inspection
Premio 147
The weight is governed by the maximum permissible axle load to be distributed over two tyres (do not load one-sided). The maximum bearing capacity of a tyre is specified by its load index (= LI load bearing capacity identifier).
The permissible top speed for a tyre (at full load capacity) is specified by its speed rating (= GSY, speed code). Load index and speed rating together form the operational tyre code. It is an official component of the complete and standardised dimension identifier to be found on the tyre itself. The data on the tyre must match those in the vehicle documentation.
Tyre codes
Example: 215/70 R 15C 109/107 Q
Code Explanation
215 Tyre width in mm
70 Tyre height to width ratio in percent
R Tyre design (R = radial)
15 Rim diameter in inches
C Commercial (transporter)
109 Lead bearing code, single tyre
107 Load bearing code, twin tyre
Q Permissible speed symbol (Q = 100 mph/160 km/h)
Operating manual and inspection booklet
Maintenance and inspection
148 Premio
Treating tyres properly Drive over curbs at an obtuse angle. The tyres may possibly be jammed at the flank. Driving over curbs at an acute angle may cause damage to the tyre and subsequently bursting.
Drive slowly over elevated manhole covers. The tyres may possibly be jammed. Fast driving over elevated manhole covers may cause damage to the tyre and subsequently bursting.
Have the shock absorbers inspected regularly. Driving with poor shock absorbers causes significantly higher wear and tear.
Avoid wheel locking when braking. This can cause the tyres to become more or less brake plates and reduces driving comfort. It can also cause the tyres to become unusable.
Never clean tyres with a high-pressure washer. They can be damaged within just a few seconds and may subsequently burst.
Operating manual and inspection booklet
Maintenance and inspection
Premio 149
8.3.1 Changing wheels
General The spare wheel (optional) is stored in the draw-bar box. Use an off-the-shelf scissor jack to change wheels.
WARNING
Danger to life due to rolling or falling of the vehicle!
Severe injuries can be the result if the vehicle rolls or falls when a wheel is changed.
The vehicle must stand on level, solid, and non- slipping ground.
Fully engage the parking brake prior to lifting the vehicle.
Use wheel chocks on the opposite vehicle side to secure it against rolling.
Never lift the vehicle with the supports installed.
Never place the jack at the superstructure, but only under the axle.
Never overload the jack. The maximum permissible load is shown on the jack's nameplate.
Use the jack only for a short-time lifting of the vehicle for the purpose of changing the tyre.
Never lay under the lifted vehicle.
If you have installed aluminium rims and have to use a steel spare wheel: Do not drive longer than necessary to reach the next distributor, workshop or tyre dealer. Adjust your driving speed. The different wheel will adversely affect the driving behaviour.
Operating manual and inspection booklet
Maintenance and inspection
150 Premio
Do not damage the thread of the gudgeon when changing wheels.
Always tighten tyre nuts and bolts crosswise.
If you switch to different rims (e.g. aluminium rims or winter tyres), use the corresponding wheel bolts with correct length and head shape. The proper seating of the wheels and the functioning of the brake system depend on this.
Rims and tyres not approved for the vehicles can adversely affect its roadworthiness.
Secure a stranded vehicle according to the national regulations, e.g., warning triangle, flares, etc.
Prior to changing the wheel, check the rim size and tyre size, the tyre load bearing capacity and the speed index shown on the tyre. Use only rim and tyre sizes specified in the vehicle documentation.
Tightening torque
Rim Tightening torque [Nm]
Steel rim 90
Aluminium rim 120
Preparation
Fig. 147: Securing the support wheel
Fig. 148: Securing the vehicle
Operating manual and inspection booklet
Maintenance and inspection
Premio 151
Preparing the coupled caravan
In caravan couplings with a stabilisation device, loosen the stabilisation device. The friction linings will be overstressed otherwise.
Engage the parking brake of the towing vehicle and shift to first gear.
Preparing the uncoupled caravan
Park the vehicle on as level and firm a ground as possible.
Engage the parking brake
turn the support wheel diagonally to the driving direction and secure with suitable means (Fig. 147).
Jack Risk of injury when changing a wheel.
Always ensure that:
The jack base must securely rest on the ground.
Do not tilt the jack.
Always insert the profile of the AL-KO lift jack (optional) to the stop in the retaining pocket.
Fig. 149: Off-the-shelf jack Fig. 150: AL-KO lift jack
Operating manual and inspection booklet
Maintenance and inspection
152 Premio
Procedure 1. To secure the vehicle, use wheel chocks or similar object on the opposite wheel (Fig. 148).
2. Remove the spare wheel (optional) from its bracket.
3. In the case of soft ground, place a stable base (e.g., wooden board) under the jack.
4. Position the jack.
a Off-the-shelf jacks:
Position the scissor jack (Fig. 149) or hydraulic jack at the frame or the axle.
b AL-KO automotive jack (optional):
Insert the profile (Fig. 150, Pos 2) of the AL-KO lift jack to the stop in the retaining pocket (Fig. 150, Pos 1). Hold the jack with one hand, and turn the crank (Fig. 150, Pos 4) clockwise until the base plate (Fig. 150, Pos 3) touches the ground and stands evenly.
5. Use a ratchet wrench to loosen the wheel bolts, but do not remove them!
6. Lift the vehicle until the wheel is two to three cm (just over one inch) above ground.
7. Remove the wheel bolts and take off the wheel.
8. Place the spare wheel (optional) on the hub and align.
9. Insert the wheel bolts and lightly tighten crosswise.
10. Crank down and remove the jack.
11. Use the ratchet wrench to evenly tighten the wheel bolts.
Changing a wheel with an aluminium rim
The bearing surfaces of the wheel on the brake drums must be clean and free of burrs.
Lightly tighten the wheel, using only the supplied fastening means, and check for proper bearing and operating clearance. Use a torque wrench to crosswise tighten the wheel bolts.
Various axle designs do not have a centring aid, collar or bolts. Ensure that the wheel bolts are evenly centred across the bore circle (no canting).
Operating manual and inspection booklet
Maintenance and inspection
Premio 153
8.3.2 Tyre pressure table
Tyre type Technically permissible total weight [kg] for vehicles with
Tyre pressure [bar]
Single axle Tandem axle
185/70 R14 LI88 900 1800 2.60
1000 2000 2.80
1100 2200 2.80
185 R14C LI102 1100 3.30
1200 3.30
1300 3.50
1400 3.80
1500 4.25
1600 2800 4.50
195/65 R14 LI89 1000 2000 2.50
1100 2200 3.00
195/65 R15 LI91 1000 2000 2.50
1100 2200 2.70
195/65 R15XL LI95 1100 2000 2.50
1200 2200 2.80
1300 2500 3.10
195/70 R14 LI91 1000 2000 2.50
1100 2200 2.70
195/70 R14XL LI95 1100 2000 2.50
1200 2200 2.80
1300 2500 3.10
Operating manual and inspection booklet
Maintenance and inspection
154 Premio
Tyre type Technically permissible total weight [kg] for vehicles with
Tyre pressure [bar]
Single axle Tandem axle
195/70 R14XL LI96 900 1800 2.50
1000 2000 2.50
1100 2200 2.50
1200 2.70
1300 2500 3.00
195 R14C LI106 1100 3.00
1200 3.00
1300 3.20
1400 3.40
1500 3.75
1600 2800 4.00
1700 4.50
1800 3500 4.50
205/70 R15C LI106 1100 2000 3.00
1200 2200 3.00
1300 2500 3.20
1400 3.50
1500 3.80
1600 2800 4.00
1700 4.20
1800 3500 4.50
Operating manual and inspection booklet
Maintenance and inspection
Premio 155
Tyre type Technically permissible total weight [kg] for vehicles with
Tyre pressure [bar]
Single axle Tandem axle
205 R14C LI109 1600 3.70
1700 4.00
1800 3500 4.25
1900 4.50
215/55 R16XL LI97 1100 2.70
1200 2.70
1300 3.00
1400 3.00
215 R14C LI112 1600 3.30
1700 3.50
1800 3500 3.80
1900 4.00
2000 4.30
225/70 R15C LI112 1100 2000 3.00
1200 2200 3.00
1300 2500 3.00
1400 3.00
1500 3.00
1600 2800 3.50
1700 3.50
1800 3500 3.70
1900 4.00
2000 4.30
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Malfunctions
156 Premio
9 Malfunctions
General This chapter provides information about troubleshooting. Malfunctions for which causes and remedies are not explained here must be corrected by an authorised workshop.
Additional information concerning malfunctions is also provided in the operating manuals for the built-in devices. If the malfunction correction measures described in those manuals are not successful, then contact an authorised workshop.
WARNING
Danger of accident and injury due to improper troubleshooting!
Improper troubleshooting can cause serious accidents and injuries.
Have repairs to the electrical system, gas system and gas consumers only performed by authorised specialists.
9.1 Caravan body
Malfunction Cause Remedy
Exterior:
Hinges on the outside door, storage and service hatches do not move easily
Insufficient hinge lubrication Lubricate hinges with acid-free and resin-free grease
Interior:
Hinges and joints in the bathroom, the storage compartments and cupboard do not move easily
Insufficient hinge/joint lubrication Lubricate hinges and joints with acid-free and resin-free grease
Operating manual and inspection booklet
Malfunctions
Premio 157
9.2 Electrical system
DANGER
Life-threatening danger due to electric shock!
Touching live components can cause serious or fatal injury.
Prior to any work, switch off the electrical system and disconnect from the mains supply.
Switch off the ELCB.
9.2.1 Malfunctions in standard equipment
Malfunction Cause Remedy
No 230 V mains power, although system is connected
Power cable is not connected Connect the power cable.
230 V miniature circuit breaker in the caravan has tripped
Determine the defect and correct it; if necessary go to a workshop, then switch on the 230 V circuit breaker
The 230 V fuse of the camp site has tripped
Have the 230 V at the camp site checked and switched on by the facility attendant.
12 V power supply does not work during 230 V operation
MCB is not switched on Activate the MCB
Automatic 230 V circuit breaker has tripped
Have the electrical system checked by a specialised workshop.
Lighting system does not function or does not function completely
Lighting fixture is defective
Replace the lighting fixture, comply with voltage and watt specifications
The fuse for the lighting circuit is defective
Identify the defect and correct it; if necessary, visit a workshop, then replace the fuse
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Malfunctions
158 Premio
9.2.2 Faults of the stand-alone package (optional)
Malfunction Cause Remedy
Supply battery does not charge with 230 V connection
Charger defective Contact a specialist workshop
Charging current fuse defective Identify the defect and correct it; if necessary, visit a workshop, then replace the fuse
12 V power supply does not work during 230 V operation
230 V circuit breaker has tripped Have the electrical system checked by a specialised workshop.
Disconnect switch of supply battery turned off
Switch on the disconnect switch
12 V power supply does not work during 12 V battery operation
Circuit breaker switched off Activate the MCB
Supply battery discharged Recharge the supply battery
Charging current fuse defective Identify the defect and correct it; if necessary, visit a workshop, then replace the fuse
Disconnect switch of supply battery turned off
Switch on the disconnect switch
Charger defective Contact a specialist workshop
Supply battery does not charge during driving
Charger defective Contact a specialist workshop
No voltage at the supply battery Supply battery discharged
Immediately charge the supply battery; prevent total discharge
Operating manual and inspection booklet
Malfunctions
Premio 159
9.2.3 Changing light bulbs
DANGER
Life-threatening danger due to electric shock!
Danger of electric shock potentially resulting in serious or fatal injury when working on electrical equipment.
Any repair tasks on the electrical system must be performed by qualified personnel.
Replace defective fuses only after the cause of the fault has been identified and rectified.
Light bulb change Changing light bulbs is simple. Depending on the model:
1. Carefully open and remove the housing.
2. Unscrew the dead bulb from the socket and replace with a new bulb.
3. Carefully place and close the housing.
If there are defects in the lighting fixtures that you cannot correct yourself, visit a customer service facility!
Replacing LEDs
Fig. 151: Replacing LEDs
1. Carefully open and remove the housing.
2. Remove dead LED from the socket.
3. If necessary, shorten the contact of the new LED to a length of 10 to 15 mm and insert.
4. Carefully place and close the housing.
If there are defects in the lighting fixtures that you cannot correct yourself, visit a customer service facility!
ATTENTION
Risk of fire due to incorrect light bulbs!
Using halogen bulbs may overheat the lap fixture and cause a fire.
Replace LEDs only with LEDs of the same type.
Operating manual and inspection booklet
Malfunctions
160 Premio
Replacing the bulb of the rear lamp unit
Fig. 152: Remove the securing screws
1. Screw out the 5 securing screws of the rear light with a screwdriver.
Fig. 153: Undo light
2. Take off glass housing with reflector insert.
Fig. 154: Remove cover
3. Take the glass housing off the reflector insert. Re-insert the reflector insert for the bulb change back in the rear light mounting.
Fig. 155: Changing light bulbs
4. Replace the bulb.
Slightly press the bulb in, turn through 45 degrees in a clockwise direction and take out. Insert new bulb, check seating is correct, press slightly against the contact and turn anticlockwise until the bulb is engaged.
Operating manual and inspection booklet
Malfunctions
Premio 161
Fig. 156: Secure rear light.
5. Place the glass housing on the reflector insert. Screw in the 5 securing screws of the rear light with a screwdriver.
Operating manual and inspection booklet
Malfunctions
162 Premio
9.3 Gas supply
WARNING
Danger of injury due to escaping gas!
Escaping gas can explode.
All repair work must be performed by an authorised gas specialist workshop.
If gas odour is detected:
Immediately shut down the gas supply. Do not operate any electric devices. Remove fire and sources of ignitions.
Do not smoke.
Malfunction Cause Remedy
Gas odour or higher gas consumption
Gas supply leaks Have a specialist workshop inspect and repair the gas supply system
Gas device does not function Quick-action valve closed Open the quick-action valve
Gas bottle valve closed Open the gas bottle valve
Outside temperature too low for camping gas
Only use propane if outdoor temperatures are low
Gas device defective Contact a specialist workshop
9.4 Hob
Malfunction Cause Remedy
No flame when igniting Gas bottle valve or quick-action valve is closed
Open the gas bottle valve and quick-action valve
Gas bottle empty Replace gas bottle
Flame extinguishes immediately after the regulator is released
Warm-up period too short Keep the rotary knob depressed for approximately 10 seconds after ignition.
Safety pilot is defective Contact a specialist workshop
Flame extinguishes when it is reduced
Safety pilot sensor is defective Contact a specialist workshop
Operating manual and inspection booklet
Malfunctions
Premio 163
9.5 Heater and hot water
9.5.1 Malfunctions, TRUMA heater
Malfunction Cause Remedy
Red indicator light, "Malfunction", is illuminated
Lack of gas Open the gas bottle valve and quick-action valve
Connect a full gas bottle
Air in the gas line system Switch off the heater and switch it on again. After two unsuccessful ignition attempts, wait for 10 minutes and try again
Green indicator light is not illuminated
Fuse defective Identify the defect and correct it; if necessary, visit a workshop, then replace the fuse
Fan propeller of the gas heater is noisy or does not run evenly
Fan propeller is fouled Contact a specialist workshop
9.6 Refrigerator
Malfunction Cause Remedy
Refrigerator does not switch on:
at 230 V mains operation Circuit breaker has tripped Determine the defect and correct it; if necessary go to a workshop, then switch on the circuit breaker.
230 V operating voltage is too low
Have the 230 V system checked by a specialised workshop
At 12 V operation 12 V power supply from the towing vehicle does not function
Check the supply lines, e.g. coupling connectors, for damage or contact problems
230 V operating voltage is too low
Have the 230 V system checked by a specialised workshop
Battery empty Replace battery
at gas operation Lack of gas Open the gas bottle valve and quick-action valve
Connect a full gas bottle
Operating manual and inspection booklet
Malfunctions
164 Premio
9.7 Fresh water and waste water system
Malfunction Cause Remedy
Water leaks in the vehicle Fresh water system or waste water system leaks
Identify leak points, repair the leaks
No fresh water Freshwater tank empty Fill the fresh water tank
Water pump fuse defective Identify the defect and correct it; if necessary, visit a workshop, then replace the fuse
Water pump filter clogged Clean or replace filter
Water pump defective Replace the water pump
12 V supply defective Contact a specialist workshop
Turbidity, changes in taste and/or smell of the fresh water
Deposits in the fresh water tank or in the lines
Tank has been filled with contaminated water
Clean the water system mechanically and chemically; disinfect the water system and flush thoroughly with drinking water
Residues in the tank or fresh water system
Microbiological deposits in the fresh water system
Untreated fresh water has been in the system too long
No toilet flushing water Freshwater tank empty Fill the fresh water tank
Incorrect display of the filling level in the fresh water tank
Filling level sensor in the fresh water tank is fouled
Clean the filling level sensor, or have it replaced by a specialised workshop.
Filling level sensor defective
Water does not drain in the shower, washbasin or kitchen sink
Siphon plugged Clean siphon
Operating manual and inspection booklet
Tightness guarantee
Premio 165
10 Tightness guarantee
10.1 Guarantee certificate
The guarantee certificate for your vehicle was given to you by your authorised distributor when the vehicle was transferred to you. This guarantee is only valid if it has been signed by the buyer and the authorised distributor.
Keep the guarantee certificate in a safe place!
10.2 Guarantee conditions and terms 4
1. BRSTNER GmbH & Co. KG, Weststrae 33, 77694 Kehl, Germany (guarantor) grants on the vehicles manufactured by it from the MJ 2019 a tightness guarantee of 10 years - up to a total mileage of 120,000 km - that the following listed components of the caravan/motor home or camper vans are sealed so that during usual, contractual and non-commercial use of the vehicle no moisture penetrates from the outside to the inside (interior).
Outer connection seams
Roof/side wall
Roof/rear wall
Roof/cab
Walls/under-body
Chassis/under-body
Outer sealing welds between mounted parts and the cut-outs of the body:
Doors
Windows
Service and garage flaps
Roof hatches
Water filling devices
Electrical supply flaps
It is incumbent on the guarantee holder to provide evidence that a guarantee case exists.
Operating manual and inspection booklet
Tightness guarantee
166 Premio
2. If proof is provided of a guarantee claim due to a faulty seal (see item 1.), the guarantor shall be obligated, within the terms of these guarantee conditions, to repair the vehicle parts in question free of charge or replace all affected parts, depending on the steps necessary in the opinion of the guarantor for the elimination of the leak. The required work will be carried out by the guarantor or by a workshop authorised by it in accordance with the guidelines of the guarantor. If the elimination of leaks caused by mounted parts or other changes to the vehicle results in additional costs compared to the original condition, these shall be borne by the guarantee holder. The cost of guarantee work that has not been performed by either the guarantor or a repairer authorised by the guarantor is non-reimbursable, irrespective of the existence of a guarantee claim. Further claims, in particular for subsequent delivery, rescission of the purchase contract, reduction or compensation for damage (including consequential damage) as well as compensation for direct or indirect, material or immaterial consequential damage are not due to the guarantee holder from the guarantor under this guarantee. Excluded for example are compensation claims for transport or travel costs, towing costs, loss of earnings or holiday and compensation for futile expenses. The legal rights of the guarantee holder against his seller remain unaffected by this guarantee. The legal guarantee rights of the guarantee holder against their seller remain independent of the claims under this guarantee.
3. The guarantee period begins, dependent on which event occurs first, on the date of initial registration or transfer of the vehicle to the buyer, but at the latest one year after the initial delivery of the vehicle to the dealership.
The guarantee shall be in force for the duration of the usability of the vehicle, but at the most for 10 years or a maximal of up to 120,000 km, whichever event occurs first. If the vehicle changes hands, the guarantee obligations remain unaffected. The guarantee expires if the annual inspections specified in item 4 are not performed. The performance of guarantee work does not extend the guarantee period nor does it cause the period to restart.
4. Prerequisite for the successful making of a guarantee claim is that the vehicle be annually inspected for leaks by an authorised BRSTNER workshop. The inspection must be performed annually between the 11th and 13th month after the start of the guarantee period (see item 3.). The costs for the performance of the leak inspection are borne by the guarantee holder. The guarantee holder can claim compensation under this guarantee only if he is able to
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Tightness guarantee
Premio 167
provide evidence of proper performance of the annual inspection by an authorised BRSTNER workshop.
This includes an inspection certificate filled out by the BRSTNER authorised dealer. Proof of the regular performance of the tightness inspections must be provided by the guarantee holder.
5. The guarantee holder must report the occurrence of moisture indicating potential leaks in written text to an authorised BRSTNER workshop within 15 days of their being detected. Knowledge is considered to exist in the event of grossly negligent and negligent ignorance. Decisive for the observation of the 15 day term is the receipt of the message at a BRSTNER authorised workshop. The guarantee certificate must be attached to this report. No claim arising form this guarantee shall be accepted if the leak is not reported in a timely manner in due form as indicated above.
6. The necessity as well as the nature and extent of the rectification of the leak is solely at the discretion of the guarantor or their authorised workshops.
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Tightness guarantee
168 Premio
7. Guarantee claims are excluded in the event of:
Forces of nature (e.g. flooding, hail, etc.) and animal damage of any type
Damage as a result of an accident
Leakage due to modifications or additions to the vehicle, that have not been carried out by a BRSTNER authorised workshop.
Leakage due to improperly repaired damage where the repairs were not carried out by a BRSTNER authorised workshop.
Damage to the outer skin detected during inspections that has not been immediately remedied by the guarantee holder.
Aluminium corrosion that cannot be traced back to a leak.
If the vehicle has been changed through the use of spare parts that have not been authorised by BRSTNER and as a result a guarantee claim has arisen.
Condensation due to inadequate ventilation
Improper, non-contractual handling and use of the vehicle
Damage due to incorrect use of care or cleaning agents (see also the instructions under care in the operating manual)
Damage due to non-compliance with the operating manual as well as the repair and maintenance instructions of the manufacturer
All other damage that is neither the responsibility of the guarantor nor of an authorised dealer of the guarantor.
8. Tightness inspections are subject to a charge. The costs for the inspection are borne by the guarantee holder (see item 4.).
9. The exclusive place of jurisdiction is, to the extent permitted by law, Kehl. The place of performance for all claims arising under this guarantee is Kehl. Solely the law of the Federal Republic of Germany applies to this guarantee. This applies irrespective of the place of residence or registered office of the guarantee holder.
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Tightness guarantee
Premio 169
10.3 Inspection schedule and inspection certificates
Verification NOTE
The annual tightness tests are prerequisite for the tightness guarantee for the caravan body.
Verification of inspection must be completed by your authorised dealer after every executed test; it must be entered in the On-line system and printed for you.
10.3.1 Vehicle data
The following leak tests and inspection verifications apply exclusively for the vehicle:
Specification Entry
Model, type
Chassis no.
Key no.
Initial registration/ transfer date
Purchased from
The following pages contain the scope of the annual leak tests and inspection verifications.
Operating manual and inspection booklet
Tightness guarantee
170 Premio
10.3.2 Leak test after 12 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
Premio 171
10.3.3 Leak test after 24 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
172 Premio
10.3.4 Leak test after 36 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
Premio 173
10.3.5 Leak test after 48 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
174 Premio
10.3.6 Leak test after 60 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
Premio 175
10.3.7 Leak test after 72 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
176 Premio
10.3.8 Leak test after 84 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
Premio 177
10.3.9 Leak test after 96 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Tightness guarantee
178 Premio
10.3.10 Leak test after 108 months
Inspection certificate
Stamp of the Brstner commercial partner
Date Signature
Visual inspections - interior
Entry section
Front bulkhead including connections on the floor plate and side walls
Front bulkhead including connections on the floor plate and side walls
Left side wall including connections on the floor plate and side walls
Right side wall including connections on the floor plate and side walls
Wheel cases left and right
Roof cut-outs
Visual inspections of the motor home's outside
Exterior sheet metal
Edge seals
Under-body
Damages to the exterior shell
Measurements Measured values up to 20 % are considered normal. For measured values greater than 20 %, check whether condensation has accumulated.
Measurement Measured value
Floor measurements on the connecting points of the front/rear/side
Measurements in the interior: walls, window apertures, roof hatch, cable conduit, etc.
Spray with special sealant Sealed points/edges
Wheel cases
Cut-out edges in the floor plates
Butt joints
Installation openings in the under-body
Operating manual and inspection booklet
Index
Premio 179
11 Index
A
Adjusting the LED spot light 126
AGM battery 80
Air-conditioning 62
Airing 107
Awning fastening 63
Awning light 88
B
Baking 132
Bathroom 67, 127
Bathroom lighting 126
Battery charge status 83
Battery charging process 84
Blackout blind 61, 62, 109
C
Camping 99
Caravan body 32, 52, 156
Changing light bulbs 159
Changing wheels 149
Charger 81
Check list 37
Cleanliness 31
Combination blind 61, 109
Coupling 39, 42
Crockery 70
D
Door lock 58
Drain plug 96
Driving 34
E
Electrical system 26, 76
Entrance door 57
Environmental protection 10, 31
Equipment, technical 76
Exhaust gas stack 94
Explanation of symbols used 9
Extending and retracting the support elements 48
Exterior cleaning 138
F
Filling levels 64
Fire safety 15
Floor heating 64, 94, 117
Flushing the toilet 127
Fly screen 61, 62, 109
Fly screen door (SW) 110
Folding console as bed extension 125
Forced ventilation 62
Fresh water 95
draining 101
fresh water tank 95
intake port 95
Fresh water tank
filling 99
Furnishings 65
G
Gas heater 93, 113
Gas heating
Battery change 116
Cleaning 117
Closing the heater grille 116
Removing the heater grille 116
Gas hob 70
Gas locker 90, 91
Gas supply 23, 89, 90
Grilling 132
Guarantee 165
H
Hatch lock 57
Hatch locks 58
Heater 93
Heating 113
Heating system 64
Operating manual and inspection booklet
Index
180 Premio
Hinged window 60, 108
Hot-air nozzle 93, 117
I
Inspection 142
Inspection certificate 169
Inspection schedule 144, 169
Intended use 12
Interior cleaning 139
Introduction 7
K
Keys 11, 52
Kitchen 70
lower cabinet 74
upper cabinet 73
Kitchen area 129
Kitchen light 126
Kitchen window 60
L
Leak test 169
LED 159
Light bulb change 159
Light switch 64
Linen closet 72
Load 20, 34
Loading 34
Loads 33
Lower cabinet 72
M
Maintenance 138, 142
Maintenance schedule 143
Malfunction 156
Stand-alone package (optional) 158
Malfunctions
cooking hob 162
electrical system 157
fresh water and waste water 164
gas supply 162
heater, hot water 163
light bulbs 159
refrigerator 163
Multifunction light switch 64
N
Nameplate 33
O
One-piece entrance door 53
Operational reliability 23
Overview 50
P
Parking 46
Power connection 99
Preparing the caravan for periods of non-use 140
Pressure reducer 90
R
Rear lamp unit 160
Refrigerator 135
Remote control 89
Responsibility of the vehicle owner 13
Room thermostat 115
S
Safety 12
after the road trip 22
before the trip 21
brakes 18
dimensions and weight 16
electrical 26
fire safety 15
gas devices 24
gas supply 23
general requirements 14
on the road 22
rig operation 17
sanitary system 29
vehicle equipment 19
Safety and warning signs 9
Sanitary system 29
Setting up the lighting 126
Operating manual and inspection booklet
Index
Premio 181
Sink 70
Sitting 121
Sitting area 65
Skylight 62, 111
Skylights 62
Sleeping 121
Sleeping area 66
Sliding windows 60, 108
Smoke detector 64, 106
Stabiliser system 44
Stand-alone package 81
Storage
under-bed 73
Storage compartment
built-in wardrobe 71
linen closet 72
mirror cabinet 74
wall cupboards 72, 73
washbasin cabinet 74
Storage compartments 71
Storage space
kitchen 73, 74
lower cabinet 72
upper cabinet 72
Supply battery 79, 139
Supply battery pack 81
T
Table 66
Technical data 32
Technical documentation 8
Technical equipment 76
Toilet 69
Toilet chemistry 31
Towing preparation 17
Traffic safety 16
Travelling and parking 45
TRUMA heater 93, 113
TV bracket 75
Two-piece entrance door 53
Tyre pressure table 153
Tyres 18, 145
U
Uncoupling 44
Upper cabinet 72
V
Vehicle
Checking the 38
loading 34
parking 22
stopping 22
Vehicle data 169
Vehicle documents 8
Vehicle license 11
Vehicle registration 11
W
Wall cupboards 72, 73
Wardrobe 71
Washbasin 67
Waste 31
Waste container 75
Waste holding tank 128
Waste water 31, 95, 97
Waste water tank 67
Water drain valve 98
Water heater 97, 118
Water heating 67
Wheels 18, 145
Window 60
GB
Brstner GmbH & Co. KG Weststrae 33 D-77694 Kehl / Rhein Tel. +49 7851 / 85 - 0 Service-Hotline 85-950 Fax +49 7851 / 85 - 201 info@buerstner.com
Brstner Service-Center Elssser Strae 80
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