Blastrac BMG-735PRO Grinder Service Manual PDF

SERVICE MANUAL BMG-735PRO VERSION 2.4

2

Index

1. Tools 03 2. Spare parts 04

3. Electric schedules

E06866 3x 400V / 11kW / frequency drive 24 E06866/UL230 3x 230V / 11kW / frequency drive 33

4. Fault diagnose frequency drive 42

3

1. Tools

Accessories

E07240-2 DIAMAG

ADAPTER PLATE 240 MM

BG707321 #18 - 20 BG707322 #30 - 40 BLUE GRINDING WING

BG707311 #18 - 20 BG707312 #30 - 40 BG707313 #60 - 80 BG707314 #120 - 150 GREEN GRINDING WING

BG707301 #18 - 20 BG707302 #30 - 40 BG707303 #60 - 80 BG707304 #120 - 150 RED GRINDING WING

BG707341-2 #30 - 40 BLACK GRINDING WING

E10692 DIAMAG

ADAPTER PLATE WINGS PCD

240 MM

BG200997-1/SET PCD SPLIT WING

BG200995-1/SET PCD 1x1 WING

E09580 ROTARY PLATE ONLY 240 MM

E10240 PLATE 240 MM COMPLETE WITH

BUSH HAMMER ROLLERS E10240/SW PLATE 240 MM COMPLETE WITH STAR WHEELS

E09119-1 BUSH HAMMER

ROLLER 50 MM

BG300109 CUTTER WHEEL

50 MM

E09368/FINE VELCRO PLATE 240 MM

For Polishing pads

E09368/COARSE VELCRO PLATE 240 MM

For Maintenance pads

BG240001 #40 #1 - orange BG240002 #100 #2 - Black BG240003 #200 #3 - Blue BG240004 #400 #4 - Red BG240005 #800 #5 - White BG240006 #1500 #6 - Yellow BG240007 #3000 #7 Green POLISHING PADS 240 MM

BG240M004 #400 #4 BG240M005 #800 #5 BG240M006 #1500 #6 BG240M007 #3000 #7 MAINTENANCE PADS 240 MM

005014 10 M SUCTION HOSE

76 MM

4

2. Spare parts Frame complete

5

Item Part number Description Remarks Qty.

1 BE0643 Tube cap round 2

2 E07032/BL Handle for steer long 1

3 999-9156 Pipe clamp (set) 2

4 BE0191 M6x50 hexagon socket head bolt DIN 912 4

5

E07882 Operating box complete 1

E01543 Emergency stop

E01318 Start button

E01351 Potentio meter complete (speed switch)

E01323 Left / right switch

E05130 Make contact (green)

E05131 Brake contact (red)

6 BE0641 M10 clamp lever 1

7 BG005835 Steer handle 1

8 BE0640 M12 hexagon shoulder screw 1

9 BE0674 Handle locking pin 1

10 E06860 Clamping pin steer 1

11 BG11758 Cord for deadman switch 1

12 BG11759 Key for deadman switch 1

13 BG11760 Deadman switch 1

14 E07008 Chain (11links) 1

15 BE0653 Hook 2

16 E06883 Swing arm for dusthose 1

17 478198 Quick release pin 1

18 BG005838 Cover plate electro box 1

19 BG11916 Electrobox 11kW complete 1

BG11916/UL Electrobox 11kW complete 230UL 1

20 E05135 Electrical inlet 3x400V 32A 1

E05134 Electrical inlet 3x230V 63A 1

21 E06904 Wheel bolt long 2

22 BG11850-1/1 Wheel spacers 4

23 BG11850-1 Wheel 2

24 BE0036 M12x40 hexagon head bolt 2

25 BG005825 Frame 1

26 E06286 Water coupling 1

27 E06285 Waterhose connection 1

28 E06282 Ball valve mini 1

29 E06279 Water reducing coupling 1

30 E01492 Megi bush 2

31 BG11752 Hinge bolt 2

E06892_BL 735PRO logo blue 2

E06819 Blastrac logo 4

6

Machine complete

7

Item Part number Description Remarks Qty.

35 BG005847 Protection cap 1

36 BG11924 Upper belt 1

37 BG11923-1IE2 Motor 230/400V 1

38 BE0654 M8x16 set screw DIN 916 4

39 BG007808_2 Coupling upper part 1

40 BE0656 M14x140 hexagon socket head bolt DIN 912 3

41 BG007810 Flange motor seat 1

42 BG007811 Motor seat 1

43 BG005844 Coupling plastic star 1

44 BG11829 V-seal 1

45 BE0635 M8x110 hexagon socket head bolt DIN 912 6

46 BG007808_1 Coupling under part 1

47 BE0188 M6x25 hexagon socket head bolt DIN 912 1

48 BG007339 Protection cover 1

49 BE0655 M6x12 hexagon shoulder screw 4

50 E06281 Water T-coupling 1

51 E06278 Waterhose 1,5m

52 E06276 Pipe clamp 2

53 E06897 Slide strip 2,5m

54 E06293 Nut for knee coupling 2

55 E06280 Water knee coupling 2

56 E04551 Plastic cap 1

57 BG007349 Brush for floating shroud 1

58 BG007355 Floating shroud 1

8

Upper drive

9

Item Part number Description Remarks Qty.

60 BE0631 M8x40 hexagon socket head bolt DIN 7984 4

61 BG005856 Contra pulley 1

62 BE0648 Key 8x7x18 DIN 6885A 1

63 BG005805-1 Pulley 1

64 E01560 Taperlock 1

65 BE0443 M10x25 hexagon socket head bolt

66 BG005860 Upper tensioner 1

67 BG005813 Holder 2

68 BG005809 Motorplate complete 1

69 BG005857 Centre pulley 1

70 BG11904 Middle belt 1

71 BG005834 Lower plate upper drive 1

72 BG005807 Ring 1

73 BG007804 Flange 1

74 BE0350 M6x10 hexagon head screw 8

10

Lower drive

11

Item Part number Description Remarks Qty.

75 BG005814 Ring 1

76 BG11849 V-seal 1

77 BE0617 M6x50 countersunk screw DIN 7991 2

78 BE0051 M6x25 hexagon head bolt DIN 933 18

79 BG005827 Cover 4

80 BE0030 M8x25 hexagon head bolt DIN 933 4

81 BG007322 Housing complete 1

82 BG005832-1 Holder 1

83 BE0090 M8x40 hexagon head bolt DIN 933 1

84 BG005858 Drive pulley 1

85 BG005859 Pulley 3

86 BG11940 Lower belt 1

87 BG005861 Lower tensioner 1

88 BG007324 Lower plate 735PRO 1

89 BE0035 M6x16 hexagon socket head bolt DIN 912 18

90 BE0188 M6x25 hexagon socket head bolt DIN 912 24

91 BG007850 Inspection cover 2

92 BE0082 M8x12 hexagon socket head bolt DIN 912 6

93 BG0005826 Ring 3

94 BG11797 V-seal 3

12

Contra pulley BG005856

Item Part number Description Remarks Qty.

100 BG005803 Belt pulley 1

101 BE0109 Key 8x7x20 DIN 6885A 1

102 BE0076 Retaining ring for shaft 25 DIN 471 1

103 BG005802 Bearing house 1

104 BE0077 Retaining ring for bore 52 DIN 472 4

105 222-2331-E Bearing 2

106 BG005801 Axle 1

13

Centre pulley BG005857

Item Part number Description Remarks Qty.

108 BG005812 Sprocket 1

109 E03703 V-seal 1

110 BG005806 Pulley 1

111 E01490 Bearing 1

112 E03993 Retaining ring for bore 90 DIN 472 1

113 BE0126 Retaining ring for shaft 50 DIN 471 1

14

Drive pulley BG005858

15

Item Part number Description Remarks Qty.

115 B20404 Bearing 2

116 BG005815 Bearing house 1

117 BE0256 Key 8x7x30 DIN 6885A 1

118 BG005818 Axle 1

119 BE0269 Key 10x8x32 DIN 6885A 1

120 E00718 Taperlock 1

121 BG005820 Pulley 1

122 E00951 Retaining ring for bore 62 DIN 472 4

123 BG005821 Bearing house 1

124 B21631 Retaining ring for shaft 30 DIN 471 2

16

Pulley (3x) BG005859

17

Item Part number Description Remarks Qty.

127 B21631 Retaining ring for shaft 30 DIN 471 3

128 RB100A3-350 Taperlock 1

129 RB165-2 Pulley 1

130 BG11817 Bearing 2

131 BG005816 Axle 1

132 E00951 Retaining ring for bore 62 DIN 472 4

133 BG005817 Bearing house 1

134 BE0256 Key 8x7x30 DIN 6885A 1

18

Upper tensioner BG005860

Item Part number Description Remarks Qty.

136 BE0074 Retaining ring for shaft 20 DIN 471 1

137 222-2245 Bearing 2

138 BG005830 Axle for tensioner 1

139 BG005831 Tension plate 1

140 BE0130 M10x25 countersunk screw DIN 7991 1

19

Lower tensioner BG005861

Item Part number Description Remarks Qty.

143 BE0070 Retaining ring for shaft 15 DIN 471 2

144 BG11792 Bearing 2

145 BE0618 Retaining ring for bore 35 DIN 472 4

146 BG005836 Pulley 1

147 BG005837 Axle tensioner 1

148 BE0458 M8x25 countersunk screw DIN 7991 2

149 BG005833 Tensioner 1

20

Buffer plate for surface preparation (3x)

21

Item Part number Description Remarks Qty.

153-160 BG240190-1 240mm diamond holder complete 1

156-160 BG2401901-1 240mm diamond holder 1

150 BG11880-HD Fork 1

151 BE0204 + BE0584 M8x25 hexagon socket head bolt small + M8 spring washer small

DIN 7984 DIN 7980

3

152 BG11879 Buffer disc 1

153 BG11878 Buffer hard 4

154 BE0082 M8x12 hexagon socket head bolt DIN 912 8

155 BG11877 Magnet plate holder 240mm 1

156 BG2401901-1 Only complete with parts 157 - 160 1

157 BE0456 M8x16 countersunk screw DIN 7991 3

158 BG11811 Centering star 3

159 BG11810 M6x10 countersunk screw DIN 7991 6

160 E06446 Magnet 3

161 BE0608 Retaining ring for bore 58 DIN 472 1

162 BE0030 M8x25 hexagon head bolt DIN 933 1

163 BE0314 M8x30x1,5 washer 2

164-169 BG300117 240mm cutter housing complete 1

164 BG300501-1 185mm cutter housing 1

165+166 BG300133 Locking pin & screw 6

167 BG300130 Axle 3

168 BG300109 Cutter 12

169 MPL48 Washer 15

170

E07240 DIAMAG 240mm adapter plate 1

BG200993-1 Plate for wings 240mm 1

BG200988-1 Dry polish dot holder 240mm 1

171 DIAMAG grinding wings 3

172 E06447 DIAMAG adapter plate for dots 3

173 Dry polish dots 3

22

Buffer plate for polishing (3x)

23

Item Part number Description Remarks Qty.

175 BE0589 7/16 x 2 hexagon UNC bolt 4

176 BG2402001 Flexplate adapter for axle 1

177 BE0012 M8x25 hexagon socket head bolt DIN 912 3

178 BG400310 Morflex coupling 1

179-182 BG2402002-1 Flexplate diamond holder 1

179 BG24020021-1 Flexplate diamond holder only 1

180 E06446 Magnet 3

181 BG11811 Centering star 3

182 BG11810 M6x10 countersunk screw 6

183 BE0456 M8x16 countersunk screw DIN 7991 3

184

E07240 DIAMAG 240mm adapter plate 1

BG200993-1 Plate for wings 240mm 1

BG200988-1 Dry polish dot holder 240mm 1

185 DIAMAG grinding wings 3

186 E06447 DIAMAG adapter plate for dots 3

187 Dry polish dots 3

24

3. Electric schedules

E06866 / 3x 400V / 11kW / frequency drive

25

26

27

28

29

30

31

32

33

E06866/UL230 / 3x 230V / 11kW / frequency drive

34

35

36

37

38

39

40

41

42

4. Fault diagnose frequency drive

For a complete overview of faults and how to resolve them, check the operating manual of the frequency drive or the CD, which are delivered with the machine.

If you put the CD in the computer, it will automatically go to the manuals. Does the inverter shows an INF fault, reset the machine. If the machine does not work after that, call you distributor. To reset the machine, put out the power supply and wait 5 minutes. Then start up the machine again. Call a technician if the machine still not works.

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Headquarter Blastrac The Netherlands

Utrechthaven 12 NL 3433 PN Nieuwegein Tel 0031 30 601 88 66 Fax 0031 30 601 83 33

Info@blastrac.nl

Blastrac Poland Golina, Dworcowa 47a PL 63-200 Jarocin

Tel 0048 627 40 41 50 Fax 0048 627 40 41 51

Info@blastrac.pl

Blastrac Italy S.S. 10 Padana Inferiore, 41

IT 29012 Caorso (PC) Tel 0039 0523 81 42 41 Fax 0039 0523 81 42 45

Info@blastrac.it

Blastrac United Kingdom Unit 2, Outgang Lane, Dinnington

Sheffield, South Yorkshire GB S25 3QY, England

Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70

Info@blastrac.co.uk

Blastrac Germany Richard Byrd Strae 15

D 50829 Kln (Ossendorf) Tel 0049 221 70 90 32 0

Fax 0049 221 70 90 32 22 Info@blastrac.de

Blastrac Spain Calle Copernico, 16

Nave 2 E 28820 Coslada

Tel 0034 91 660 10 65 Fax 0034 91 672 72 11

Info@blastrac.com.es

Blastrac France (ZI)

29, Avenue des Temps Modernes F 86360 Chasseneuil du Poitou

Tel 0033 549 00 49 20 Fax 0033 549 00 49 21

Info@blastrac.fr

Blastrac Ukraine Nez