Blastrac BDC-66 Dust Collector Service Manual PDF

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Summary of Content for Blastrac BDC-66 Dust Collector Service Manual PDF

SERVICE MANUAL BDC-66 VERSION 2.15

From serial number 28784B and up

2

Index

Index ....................................................................................................................................................... 2

Inspection comments ....................................................................................................................... 3 1. Spare parts ...................................................................................................................................... 4

Fig. 01 General .......................................................................................................................... 4 Fig. 2.1 Pulse system (Up to serial number 32305B) .................................................................. 6 Fig. 2.2 Pulse system (From serial number 32306B & up) ......................................................... 8 Fig. 3.1 Pulse valves (Up to serial number 32305B) .................................................................. 10 Fig. 3.2 Pulse valves (From serial number 32306B & up) .......................................................... 11 Fig. 4.1 Blower Up to and including serialnumber 28783B ........................................................ 12 Fig. 4.2 Blower From serial number 28784B and up ................................................................. 14 Fig. 05 DB LP - BB ................................................................................................................ 16 Fig. 06 HEPA-filter (Option) ..................................................................................................... 18 Fig. 07 Vacuum gauge (Option) ............................................................................................... 19

3

Inspection comments

Recurring inspections / maintenance log

Date / hour counter Findings Repairs / Cleaning Test

on

By*

*competent person

Inspection before initial operation on: __________________________________________

By: __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________

4

1. Spare parts

Fig. 01 General

16

5

Fig. 01 General

Item Part number Description Remarks Qty.

1 E09751 Filter house 1

2 E09772 Back legs bottom bracket 1

3 E09773 Back legs upper bracket 1

4 E09754 Handle 2

5 E07763 Divider 6

6 E03466 Rubber distance 3

7 E09755 Pulse tube 2

8 E09756 Top cover 1

9 E09778 Rubber impact plate 1

10 E09757 Filters secure plate 1

11 E09758 Filter bracket 3

12 E10600 Cartridge filter 6

13 E09874 Locking bar 3

14 BE0672 Eye bolt M10x120 3

15 E09759 Door filter house 1

16 E09685 Hose adapter 150-130 1

17 BE0560 M8 fork joint 8x16 2

18 BE0577 Turning knob M8x30 2

19 E11035 Logo 1

20 E09760 Compressor cover 1

21 E09791 Bracket 1

22 999-9155 Pipe clamp 25mm (set) 1

23 E09761 Compressor protection plate 1

24 E09598 Low friction wheel 2

25 E09597 Low friction castor wheel 2

26 E09762 Box 1

27 E09767 Pulse tube key 1

28 E06932 Drain box 1

29 E03197 KNEE 1/4'' MBSPT x 1/4'' FBSP 1

30 E14003 Mini ball valve 1/4" m/f bsp 1

31 E09768 Lifting beam 1

32 999-9106 Shock absorber A40-20 4

33 E01309 Adhesive rubber seal 40x20 2,9m

34 E00649 Adhesive rubber seal 25x5 3,5m

35 B21189 Adhesive rubber seal 20x10 2,7m

36 E11032 Distance plate 1

37

E09226-2 Electrobox BDC-66 / SOFT From serial number

28784B and up 1

E09226/230ULCSA Electrobox BDC66 DUAL 230-

460V

1

6

Fig. 2.1 Pulse system (Up to serial number 32305B)

1

3

2

4

5

6

7

8

9 10

11

12 13

14

29

14

15

28

11

22

27

25

24

15 16

17

18

19

20

21

31

26

29

30

7

Fig. 2.1 Pulse system (Up to serial number 32305B)

Item Part number Description Qty.

1 E07554 Header tank complete with 2 valves 1

2 E07756 Protection pulse valve 1

3 E06933 Compressor 1

4 B20057 Connector Angle swiveling 1

5 E14003 Mini ball valve 1/4" m/f bsp 1

6 E06923 Adaptor knee 10mm x 1/4" mbsp, swivel 1

7 E07456&E07457 Water separator & Bracket 1

8 E01925 Male stud coupling 1/4" BSP x 12 + Bonded seal 1

9 E06928 Cooling spiral 1

10 E06974 Right connector M18x1.5 12 1

11 E06972 Adapter male 1/4" BSP x male 3/8" 2

12 E06935 Filter FS-04-025 2

13 E03158 Panel mount conn. 1/4x M20 2

14 E00674 Hose conn.straight 10x1/4"mbsp 4

15 E06972_1 Bonded seal 1/4" 2

16 E06970_1 Bonded seal 3/8" 1

17 E06948 Pressure valve V72G-3GK-NMN 1

18 E04620 Connector Angle swiveling 1

19 E00034 Dust excluder 1/4" mbsp 1

20 E06968 Plug 1/8" 2

21 E01157 Straight coupler 6x1/8" fbsp 1

22 E06925 Hydraulic hose M18x1.5 female x 3/8" BSP 1

24 DA--9290.1 Airpistol 1

25 DA--9290.2 Airhose 6 MM. L 5 MTR. 1

26 E14662 Water separator mounting plate UNI 1

27 E09791 Bracket 1

28 999-9107 Shock absorber A40-30 4

29 E00474 Airhose 10mm Blue 2.5m

30 E08945 Manometer 1

31 E00473 Airhose 6mm Blue 0.5m

8

Fig. 2.2 Pulse system (From serial number 32306B & up)

9

Fig. 2.2 Pulse system (From serial number 32306B & up)

Item Part number Description Qty.

1 E15666 Protection cover 1

2 E07554-1 Pulse tank complete with 2 valves (5) 1

3 DA--9290.1 Airpistol 1

4 DA--9290.2 Airhose 6 MM. L 5 MTR. 1

5 E08945 Manometer 1

6 E06925 Hydraulic hose M18x1.5 female x 3/8" BSP 1

7 E06972 Adapter male 1/4" BSP x male 3/8" 2

8 E06972_1 Bonded seal 1/4" 2

9 E06933 Compressor 1

10 E00674 Hose conn.straight 10x1/4"mbsp 4

11 E00474 Airhose 10mm Blue 2.5m

12 999-9107 Shock absorber A40-30 4

13 E03158 Panel mount conn. 1/4x M20 2

14 E14662 Water separator mounting plate UNI 1

15 E06935 Filter FS-04-025 2

16 E04620 Connector Angle swiveling 1

17 E06948 Pressure valve V72G-3GK-NMN 1

18 E00034 Dust excluder 1/4" mbsp 1

19 E06970_1 Bonded seal 3/8" 1

20 E00473 Airhose 6mm Blue 0.5m

21 E01157 Straight coupler 6x1/8" fbsp 1

22 E07456 Water separator 1

23 E07457 Bracket for water separator 1

24 E01925 Male stud coupling 1/4" BSP x 12 + Bonded seal 1

25 E06928 Cooling spiral 1

26 E06974 Right connector M18x1.5 12 1

27 E09791 Bracket 1

28 B20057 Connector Angle swiveling 1

29 E14003 Mini ball valve 1/4" m/f bsp 1

30 E06923 Adaptor knee 10mm x 1/4" mbsp, swivel 1

10

Fig. 3.1 Pulse valves (Up to serial number 32305B)

Item Part number Description Qty.

1 E10326 Blow pipe 2

2 E10327 Header tank 6 only (for 2 valves) 1

3 Not Available Body 1 integrated 2

4-7 E10359 Diaphragm 1 complete 2

8-11 E10345 Valve complete for 6 header tank 2

9 E08397 Connector + cable 2

12 E10337 Nut 2

13 E10338 Rubber sleeve 2

14 E10339 Hexagonal nut 2

15 E10340 Rubber washer 2

16 E10341 Round nut 2

11

Fig. 3.2 Pulse valves (From serial number 32306B & up)

Item Part number Description Qty.

1 E10337 Nut 2

2 E10338 Rubber sleeve 2

3 E10339 Hexagonal nut 2

4 E10340 Rubber washer 2

5 E10341 Round nut 2

6 E19572 Coupling connection 2

7 E19575 Valve piston 2

8 E19574 Valve spring 2

9 E19573 Valve cover 2

10 E10345 Solenoid complete 2

12

Fig. 4.1 Blower Up to and including serialnumber 28783B

13

Fig. 4.1 Blower Up to and including serialnumber 28783B

Item Part number Description Remarks Qty.

1 E06989 Fan housing 1

2 E06954 Fan impeller type 1 1

3 E06965 Fan hub 1

4 E07059 Motor mounting bracket 1

5 E07594 BU fan unit (set) 1

6 E07067 Tension plate 1

7 E00620 Fan pulley 50Hz 1

E07278 Fan pulley 60Hz 1

8 E07278 Motor pulley 50Hz 1

E00620 Motor pulley 60Hz 1

9 E06131 V-belt 2

10 222-2301-V Fan taperlock 1

11 976657 Motor taperlock 1

12 E07070 Belt guard 1

13 E07069 Fill up ring fan motor 1

14 E07580-IE3 Motor 5,5kW / 3000RPM 1

15 E03195 Ring fan 1

16 E09771 Distance plate 1

17 E09770 Silencer 1

18 E09769 Silencer top cover 1

19 BE0577 Turning knob M8x30 4

20 E00702 Fan adapter bearing house 1

21 E00705 Bearing 2

22 E07517 Fan shaft 1

23 E00951 Retaining ring 2

24 BE0256 Key 2

25 BE0076 Circlip for shaft 1

26 BE0327 M8 rubber washer 4

14

Fig. 4.2 Blower From serial number 28784B and up

15

Fig. 4.2 Blower From serial number 28784B and up

Item Part number Description Remarks Qty.

1 E07580-IE3 Motor 5,5kW / 3000RPM 1

2 E07069 Fill up ring fan motor 1

3 E07059 Motor mounting bracket 1

4 E07067 Tension plate 1

5 E07278 Motor pulley 50Hz 1

E00620 Motor pulley 60Hz 1

6 976657 Motor taperlock 1

7 E06131 V-belt 2

8 E07070 Belt guard 1

9 222-2301-V Fan taperlock 1

10 E00620 Fan pulley 50Hz 1

E07278 Fan pulley 60Hz 1

11 E13907 BU fan unit (set) 1

12 E09769 Silencer top cover 1

13 E09770 Silencer 1

14 BE0327 M8 rubber washer 4

15 BE0577 Turning knob M8x30 4

16 E06989 Fan housing 1

17 E14095 Fill up washer 1

18 E06954 Fan impeller type 1 1

19 E06965 Fan hub 1

20 E03195 Ring fan 1

21 E09771 Distance plate 1

16

Fig. 05 DB LP - BB

2 5

. D

u s t

b in

k it B

D C 6 6 /9

9 c

o m

p le

te

2 6

. L o n g o p a c k

it B

D C 6 6 c

o m

p le

te

2 7

. B ig

b a g k

it B

D C 6 6 c

o m

p le

te

17

Fig. 05 DB LP - BB

Item Part number Description Qty.

1 E09787 Bottom plate 1

2 E06311 Dust bag 70ltr 1

E09418 Dust bag 145ltr 1

3 E09788 Big bag adapter 1

4 E04623 Valve plate 2

5 E04624 Rubber plate valve 1

6 E09789 Valve handle 1

7 000213 Clamp knob M8 1

8 E04622 Valve axle 1

9 BE0630 Linch pin 1

10 E07655 Longo pack - bag bracket 1

11 E08500 Valve weight 3

12 E07654 Longo pack valve 1

13 E09786 Longo pack 1

14 E09783 Dust bin 1

15 E09784 Handle LH 1

16 453290 Handle grip 2

17 466450 Clamp 2

18 E09785 Dust bin lock plate 2

19 E06934 Quick release pin 2

20 E08776 Wheel 2

21 E09327 Swivel wheel 1

22 E09782 Dust bin bracket 2

23 E09884 Protection plate 2

24 E11174 Handle RH 1

25 E09573 Dust bin kit BDC66/99 complete 1

26 E09576 Longopac kit BDC66 complete 1

27 E09575 Big bag kit BDC66 complete 1

18

Fig. 06 HEPA-filter (Option)

Fig. 06

Item Part number Description Qty.

1 E09793 Front cover 1

2 E09795 Hepa filter class H14 1

3 E09792 Back cover 1

4 E09794 Adapter 1

5 E11000 Bracket 2

6 E11001 Hole plug 1

7 E11002 Plate 1

8 001112 Hose 150 0,17m

9 E11003 Adhesive rubber seal 10x10 0,55m

10 E00689 Adhesive rubber seal 20x5 2,4m

11 001109 Hose clamp 130-160mm 2

1-11 E09917 HEPA filter system complete H14 for

BDC-66 & BDC-99 1

19

Fig. 07 Vacuum gauge (Option)

Fig. 07

Item Part number Description Qty.

1 491837 Difference pressure measure 1

2 E11039 Elbow male adaptor 2

3 2381-365 Filter vacuum gauge 2

4 E00441 PVC hose 9x6mm clear 2m

1-4 E11051 Diff. Vacuum gauge kit BDC66 & BDC99 1

Diff. Vacuum gauge kit BDC66 & BDC99

20

BLASTRAC EUROPE WERE READY TO ASSIST YOU!

BLASTRAC THE NETHERLANDS EUROPEAN HEAD OFFICE Utrechthaven 12 NL - 3433 PN Nieuwegein Tel.: +31 (0)30 601 88 66 Fax: +31 (0)30 601 83 33 Email: info@blastrac.nl WWW.BLASTRAC.EU

BLASTRAC POLAND SALES & SERVICE CENTRE Golina, ul. Dworcowa 47E 63-200 Jarocin Tel.: +48 (0)62 740-41-50 Fax: +48(0)62 740-41-51 Email: info@blastrac.pl WWW.BLASTRAC.PL

BLASTRAC FRANCE SALES & SERVICE CENTRE ZI - 29, Av. des Temps Modernes F - 86360 Chasseneuil du Poitou Tel.: +33 (0)5 49 00 49 20 Fax: +33 (0)5 49 00 49 21 Email: info@blastrac.fr WWW.BLASTRAC.FR

BLASTRAC ITALY SALES & SERVICE CENTRE S.S. 10 Padana Inferiore, 41 IT - 29012 Caorso (PC) Tel.: +39 0523 814241 Fax: +39 0523 814245 Email: info@blastrac.it WWW.BLASTRAC.IT

BLASTRAC GERMANY SALES & SERVICE CENTRE Richard-Byrd-Str. 15 50829 Kln Tel.: +49 (0) 221 709032-0 Fax: +49 (0) 221 709032-22 Email: info@blastrac.de WWW.BLASTRAC.DE

BLASTRAC UKRAINE SALES & SERVICE CENTRE Nezalezhnosti 14, of. 21 07400 Brovary Tel.: +38 (0)44 222 51 28 Fax: +38 (0)44 277 98 29 Email: info@blastrac.com.ua WWW.BLASTRAC.COM.UA

BLASTRAC SPAIN SALES & SERVICE CENTRE Calle del Esto, 9 E 28500 Arganda del Rey, Madrid Tel.: +34 91 660 10 65 Fax: +34 91 672 72 11 Email: info@blastrac.es WWW.BLASTRAC.ES

BLASTRAC UNITED KINGDOM SALES & SERVICE CENTRE Unit 2a, Outgang Lane, Dinnington Sheffield, South Yorkshire GB - S25 3QU Tel.: +44 (0) 1909 / 569 118 Fax: + 44 (0) 1909 / 567 570 Email: info@blastrac.co.uk WWW.BLASTRAC.CO.UK

BLASTRAC MIDDLE EAST SALES & SERVICE CENTRE P.O. box 29424 Dubai / United Arab Emirates Tel.: +971 4 3245760 Fax: +971 4 3245761 Email: info@blastracdxb.ae WWW.BLASTRAC.AE

BLASTRAC NORDIC SALES & SERVICE CENTRE Lekstorps Industrivg 13D, 443 41, Grbo Sweden T

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