Alpine HL20-R65 Installation Manual PDF

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Summary of Content for Alpine HL20-R65 Installation Manual PDF

Installation Manual

ALPINE PREMIUM SPEAKER SYSTEM

HL15 - R65 / HL15 - S65HL15 - R65 / HL15 - S65 HL20 - R65 / HL20 - S65

WARNING Before installing or connecting the unit, please read the following thoroughly for proper use.

WARNING CAUTION MAKE THE CORRECT CONNECTIONS. Failure to make the proper connections may result in fire or product damage. DO NOT ALLOW CABLES TO BECOME ENTANGLED IN SUR- ROUNDING OBJECTS. Arrange wiring and cables in compliance with the manual to prevent obstructions when driving. Cables or wiring that obstruct or hang up on places such as the steering wheel, shift lever, brake pedals, etc. can be extremely hazardous. DO NOT OBSTRUCT AIRBAGS OR ANY OTHER SAFETY RELEVANT PARTS OF THE VEHICLE WHILE INSTALLING THE PRODUCT. Doing so may lead to failure of the vehicles safety systems and results in severe injury or death.

USE SPECIFIED ACCESSORY PARTS AND INSTALL THEM SECURELY. Be sure to use only the specified accessory parts. Use of other than designated parts may damage this unit internally or may not securely install the unit in place. This may cause parts to become loose resulting in hazards or product failure. ARRANGE THE WIRING SO IT IS NOT CRIMPED OR PINCHED BY A SHARP METAL EDGE. Route the cables and wiring away from moving parts (like the seat rails) or sharp or pointed edges. This will prevent crimping and damage to the wiring. If wiring passes through a hole in metal, use a rubber grommet to prevent the wires insulation from being cut by the metal edge of the hole.

PRECAUTIONS Its recommended to disconnect the cable from the

(-) battery post before installing this product. This will reduce any chance of damage to the product in case of short-circuit.

Be sure to connect the specified leads according to the diagram. Incorrect connections may cause the unit to malfunction or damage to the vehicles electrical system.

Installations must be carried out indoors only, away from dust and contaminates.

Parts List

Alpine Rear Speakers

Alpine Front Speakers

Alpine Tweeter Assembly

2x Alpine Cross over Harnesses

4x Foam Adhesive

INPUT

TWEETER

2x Cable Ties

12x Rivets

2x Push Pin Clips Tweeter Pod Assemblies (Retained)

Required Tools

Plastic Trim Removal Tool Flat Head Screw Driver

PH2 Screwdriver Rivet Tool

Side cutters Electric Drill

BAT

Disconnection Of Battery

It is recommended to disconnect the cable from the negative battery terminal before proceeding with this installation.

WARNING

2. Once the 2 push clips are released, pull outwards to release the third clip and remove the assembly.

Removal of Door Cards (Front)

1. Release the top and side push clips by prying the assembly out from the indicated locations with a trim removal tool.

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3. The tweeter connector will release by compressing the locking tab with a flat head screwdriver, pull outward to decouple the connector from twetter assembly.

4. Remove the cover from behind the door handle by prying it from the edge using a trim removal tool.

Removal of Door Cards (Front)

Removal of Door Cards (Front)

6. Using a trim removal tool pry upwards along the seem of the arm rest to release panel.

5. Unscrew the phillips-head screw with a PH2 Screwdriver.

7. Unscrew the two phillips-head screws inside the pocket of the door card with a PH2 Screwdriver.

8. Remove control panel by prying upward with the plastic trim removal tool.

Removal of Door Cards (Front)

Removal of Door Cards (Front)

10. Unclip all door card clips using a plastic trim removal tool at indicated arrow areas.

9. Release the window control panel by compressing the locking tab with a flat head screwdriver, pull outward to decouple the connector.

Removal of Door Cards (Front)

11. Tilt the door card by the bottom edge and lift upwards to release the door card.

12. Behind the door trim is the door handle mechanism. Start by sliding out the retention colars indicated by 1. and 2. You can now turn and release the ball joint from their seated locations.

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Removal of Speakers (Front)

13. Using a flat head screw driver compress the locking tab, and unplug the speaker wiring connector from the speaker assembly.

14. Drill through the 3 rivets holding speaker in place to allow factory speaker to seperate from door.

15. Remove the factory speaker by levering it out from the bottom to release the clip holding it into the door.

Removal of Speakers (Front)

Removal of Door Cards (Rear)

16. Remove the trim from the rear door using a plastic trim removal tool on the marked locations.

17. Remove the cover from behind the door handle by prying it from the edge using a trim removal tool.

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Removal of Door Cards (Rear)

18. Unscrew the phillips-head screws with a PH2 Screwdriver.

19. Using a trim removal tool pry upwards along the seam of the panel to release arm rest.

Removal of Door Cards (Rear)

20. Unscrew the two phillips head screws.

21. Using a trim removal tool pry upwards along the seem of the panel to release the electric window control panel.

Removal of Door Cards (Rear)

22. Release the window control panel by compressing the locking tab with a flat head screwdriver, pull outward to decouple the connector.

23. Release all door card clips using a plastic trim removal tool at indicated arrow areas.

24. Tilt the door card by the bottom edge and lift upwards to release the door card.

Removal of Door Cards (Rear)

25. Behind the door trim is the door handle mechanism. Start by sliding out the retention colars indicated by 1. and 2. You can now turn and release the ball joint from their seated locations.

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2 3

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Removal of Speakers (Rear)

26. Using a flat head screw driver compress the locking tab, and unplug the speaker wiring connector from the speaker assembly.

27. Drill through the 3 rivets holding speaker in place to allow factory speaker to seperate from door.

Removal of Speakers (Rear)

28. Remove the speaker by levering it out from the bottom of the door panel.

Installation of Alpine Speakers (Rear)

29. Ensure you have the correct coaxial speaker (rear) before fitting. Secure the Alpine speaker assembly to the door. Re-install 3 of the rivets provided.

30. Plug the Alpine speaker assembly into the factory speaker connector.

31. Secure the mated connections to the door skin using one of the provided foam adhesive pieces.

32. Follow the Removal of Door Cards (Rear) in reverse order to re-install the door cards.

Installation of Alpine Speakers (Rear)

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Installation of Alpine Speakers (Front)

33. Ensure you have the correct component speaker (front) before fitting. Secure the Alpine speaker assembly to the door. Re-install 3 of the rivets provided.

34. Plug the Alpine speaker assembly into the factory speaker connector.

35. Secure the mated connections to the door skin using one of the provided foam adhesive pieces.

Installation of Alpine Speakers (Front)

Installation of Alpine Speakers (Front)

INP UT

TWEET ER

36. Mate the Toyota 4pin connector which was previsouly plugged into the factory tweeter with the Alpine crossover harness.

37. Take the Alpine tweeter connector and run it to the Tweeter panel area. Then bundle excess wiring neatly and secure to factory wiring harness with a cable tie.

INP UT

TW EE TE R

39. When remounting the door card ensure the tweeter harness is outside the panel. (as shown).

38. Follow the Removal of Door Cards (Front) in reverse order to re-install the door cards. Noting step 40.

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41. Connect the Alpine tweeter assembly to the factory tweeter connector and wrap a foam adhesive pad around the connection.

40. Release the push clip from the factory tweeter by pulling down and transfer it to the Alpine Assembly.

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Installation Complete

Installation of Alpine Speakers (Front)

42. Starting with the bottom edge mount the assembly by pushing the clips into the indicated locations.

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Notes

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